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Manar Al Omran SP60 Wall Formwork

This document describes the main features and standard components of the M.SP60 Wall Formwork system. The system uses a hot-rolled steel frame that can withstand concrete pressures up to 60 kN/m2. It features plywood-faced panels in various widths and heights. Accessories like tilt-up shores are also included to help keep the formwork vertical during pouring. The system aims to improve construction efficiency through standardized panels, crane handling, and minimized on-site storage requirements. Technical details and applications are provided in subsequent sections.

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Samar Yasser
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0% found this document useful (0 votes)
362 views52 pages

Manar Al Omran SP60 Wall Formwork

This document describes the main features and standard components of the M.SP60 Wall Formwork system. The system uses a hot-rolled steel frame that can withstand concrete pressures up to 60 kN/m2. It features plywood-faced panels in various widths and heights. Accessories like tilt-up shores are also included to help keep the formwork vertical during pouring. The system aims to improve construction efficiency through standardized panels, crane handling, and minimized on-site storage requirements. Technical details and applications are provided in subsequent sections.

Uploaded by

Samar Yasser
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

CONTENTS

3.1. MAIN FEATURES 3

3.2. STANDARD COMPONENTS 6

3.3. ACCESSORIES COMPONENTS 16

3.4. SKETCH APPLICATIONS 29

3.5. PROJECT APPLICATIONS 40

3.6. TECHNICAL DATA 47


MANAR AL OMRAN
SEC.2.1. H20 and Soldier Formwork • MAIN FEATURES

3.1. M.SP60 WALL FORMWORK


.MAIN FEATURES
SEC.3.1. M.SP60 Wall Formwork • MAIN FEATURES

Main Features
M.SP60 WALL FORMWORK is a system for efficient concrete construction technology. M.SP60 WALL FORMWORK
increased efficiency and reduces costs through the following:

STEEL ELEMENT FRAME WALLS DIMENSIONS


Hot rolled steel, highly resisting steel type Guaranteed the largest possible ranges with the least
possible amount of panels and clearly defined grid
Frame depth: 100mm
plan for any wall length. Stepped panels at different
heights, offset wall, length adjustments and corner
MAX CONCRETE PRESSURE: Up to 60 kN/m2 solutions are possible. (Page 13)

PLYWOOD SYSTEM HANDLED

Long life plywood with thickness 18 mm delivered Crane handling operation allow using system in both
with panels. small and large construction sites.

PANELS DIMENSIONS ACCESSORIES

3 Panels’ height (1.20 m, 1.80 m and 2.40m) and 5 Due to the marginal amount of single components, the
different panels’ width (0.20 m, 0.30 m, 0.60 m, 0.90 m, search time has been reduced, interim storage simplified
1.20 m) and the waiting time on the building site reduced to a
minimum. 

4 MANAR AL OMRAN
SEC.3.1. M.SP60 Wall Formwork • MAIN FEATURES

Access Bracket Post

Timber Board
M.SP60 Wall Panel
M.SP60 Lifting Eye

Tilt Up Shore

M.Sp60 Internal Corner


Steel Face (St.face)
Double Base
Plate
M-Tie Rod

M.SP60 Wailing Splices M.SP60 Access Bracket

MANAR AL OMRAN
5
SEC.1.2.
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

3.2. M.SP60 WALL FORMWORK


.STANDARD COMPONENTS

MANAR AL OMRAN
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Wall Panel 200x1200mm M.SP60 Wall Panel 300x1200mm M.SP60 Wall Panel 600x1200mm
Code. 221001 Code. 221002 Code. 221003

MANAR AL OMRAN
Weight: 24.30 kg Weight: 26.50 kg Weight: 46.50 kg 7
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Wall Panel 900x1200mm M.SP60 Wall Panel 1200x1200mm


Code. 221004 Code. 221005
8 Weight: 66.00 kg Weight: 81.00 kg
MANAR AL OMRAN
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Wall Panel 200x1800mm M.SP60 Wall Panel 300x1800mm M.SP60 Wall Panel 600x1800mm
Code. 221006 Code. 221007 Code. 221008

MANAR AL OMRAN
Weight: 34.85 kg Weight: 54.10 kg Weight: 78.30 kg 9
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Wall Panel 900x1800mm M.SP60 Wall Panel 1200x1800mm


Code. 221009 Code. 221010
10 Weight: 97.75 kg Weight: 146.00 kg
MANAR AL OMRAN
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Wall Panel 200x2400mm M.SP60 Wall Panel 300x2400mm M.SP60 Wall Panel 600x2400mm
Code. 221011 Code. 221012 Code. 221013
Weight: 45.15 kg Weight: 60.00 kg Weight: 81.00 kg 11
MANAR AL OMRAN
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Wall Panel 900x2400mm M.SP60 Wall Panel 1200x2400mm


Code. 221014 Code. 221015
12 Weight: 121.00 kg Weight: 160.00 kg
MANAR AL OMRAN
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

Panel Arrangement
M.SP60 Wall Panels guarantee the largest possible range of sizes
with the least possible amount of panels with 300 mm increments
in height.

MANAR AL OMRAN
13
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 internal Corner Panel (St.Face) M.SP60 Internal Corner Panel (St.Face) M.SP60 Internal Corner Panel (St.Face)
1200x300x300mm 1800x300x300mm 2400x300x300mm
Code. 221017 Code. 221018
14 Code. 221016
Weight: 69.10 kg
Weight: 47.45 kg Weight: 86.50 kg MANAR AL OMRAN
SEC.3.2. M.SP60 Wall Formwork • STANDARD COMPONENTS

M.SP60 Internal Corner Panel (Ply Face) M.SP60 Internal Corner Panel (Ply Face) M.SP60 Internal Corner Panel (Ply Face)
1200x300x300mm 1800x300x300mm 2400x300x300mm
Code. 221019 Code. 221020 Code. 221021
Weight: 90.25 kg 15
MANAR AL OMRAN Weight: 35.00 kg Weight: 72.14 kg
SEC.3.3.
SEC.3.3. M.SP60
M.SP60Wall
WallFormwork
Formwork••ACCESSORIES
ACCESSORIES COMPONENTS
COMPONENTS

3.3. M.SP60 WALL FORMWORK


.ACCESSORIES COMPONENTS
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

TILT UP SHORES

• Tilt up shore allows to have formwork perfectly vertical and can


Ø 60mm reach up To 4.8 wall formwork height.

PRODUCT CODE WEIGHT (KG)

1 TILT UP SHORE X0 C/W 212001 16.34

2 TILT UP SHORE X1 C/W 212002 24.74


3 TILT UP SHORE X2 C/W 212003 25.64

4 TILT UP SHORE X3 C/W 212004 28.24


5 TILT UP SHORE X4 C/W 212005 32.94

• Tilt Up Shore selected type according to needed length.

MANAR AL OMRAN
17
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

PUSH PULL PROPS

• Push Pull Prop allows to have formwork perfectly vertical.

• Push Pull Prop available with different standard ranges as


shown in technical data.

PRODUCT CODE WEIGHT (KG)

1 PUSH PULL PROP 1 C/W 212006 12.44

2 PUSH PULL PROP 2 C/W 212007 12.82

3 PUSH PULL PROP 3 C/W 212008 16.58

4 PUSH PULL PROP 4 C/W 212009 18.73


5 PUSH PULL PROP 5 C/W 212010 20.61
6 PUSH PULL PROP 6 C/W 212011 22.43

7 PUSH PULL PROP 7 C/W 212012 26.51

18 MANAR AL OMRAN
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

Spindle

TILT UP SHORES PUSH PULL PROPS

• Tilt Up Shores are available in different ranges to fit • Push Pull Props are available in different ranges to
Bivot Length

needed length and applied load. fit needed length and applied load.

Bivot Length
PRODUCT CODE WEIGHT (KG) PRODUCT CODE WEIGHT (KG)

1 TILT UP SHORE X0 212013 12.70 1 PUSH PULL PROP 1 212018 9.00

2 TILT UP SHORE X1 212014 21.10 2 PUSH PULL PROP 2 212019 9.83


3 TILT UP SHORE X2 212015 22.00 3 PUSH PULL PROP 3 212020 13.14

4 TILT UP SHORE X3 212016 24.60 4 PUSH PULL PROP 4 212021 15.29


5 TILT UP SHORE X4 212017 29.30 5 PUSH PULL PROP 5 212022 17.17
6 PUSH PULL PROP 6 212023 18.99

7 PUSH PULL PROP 7 212024 23.07

MANAR AL OMRAN
19
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

SWIVEL HEAD

• Used for fixing push pull prop or tilt up shore with formwork
panel easily and quickly.

1
PRODUCT CODE WEIGHT (KG)

SWIVEL HEAD C/W 212025 1.24

1 SWIVEL HEAD 212026 0.80


2
2 M-BOLT Ø 16mm-L120mmET 212056 0.24

3 RIVET PIN WITH SPRING CLIPS 212031 0.20

HEAD PLATE

3 • Used For fixing Push Pull Prop or tilt up shore with Formwork
Panel easily and quickly.

PRODUCT CODE WEIGHT (KG)

HEAD PLATE C/W 212027 1.37

1 HEAD PLATE 212028 1.00


2 M-BOLT Ø 16mm-L60mm ET 212057 0.17

3 RIVET PIN WITH SPRING CLIPS 212031 0.20

2
1

20 MANAR AL OMRAN
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

DOUBLE BASE PLATE


1
• Used For fixing Push Pull Prop or tilt up shore in the ground in order
to avoid turnover of the formwork.

PRODUCT CODE WEIGHT (KG)

DOUBLE BASE PLATE C/W 212029 4.40

1 DOUBLE BASE PLATE 212030 4.00


2 2 RIVET PIN WITH SPRING CLIPS 212031 0.20 (0.4)

RIVET PIN WITH SPRING CLIPS

• Used to join and fix push pull prop or tilt up shore with double base
and swivel head or head plate.

PRODUCT CODE WEIGHT (KG)

1 RIVET PIN WITH SPRING CLIPS 212031 0.20

MANAR AL OMRAN
21
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

M.SP60 ACCESS BRACKET

• Used for construction of pouring and services platforms, helping


labors in erection and pouring.

• The work platforms should have timber board

• Timber board should use in its position at the middle and top of
the post.

• It is recommended to maintain the distance between two brackets


not greater than 2.40 meters.
Timber Wood
PRODUCT CODE WEIGHT (KG) 2”x4”
2”x5”
M.SP60 ACCESS BRACKET C/W 212032 19.04
2”x6”
1 ACCESS BRACKET 212033 14.95
2 ACCESS BRACKET POST 212034 3.65

3 M-BOLT Ø 16mm-L120mm ET 212056 0.24

* 4C/W RIVET
refers PIN WITH SPRING
to complete withCLIPS 212031
main accessories components and0.20
others
2

22 MANAR AL OMRAN
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

M.SP60 WAILING SPLICES

• Available in two sizes, using for connecting panels with each


other and aligns them vertically and horizontally, to rigidify the
over lapped formwork.

PRODUCT CODE WEIGHT (KG)

M.SP60 WAILING SPLICES C/W 212035 8.23

1 WAILING SPLICE 800mm 212036 6.45


2
2 2 COUNTER PLATE 6 mm 212050 0.65 (1.3)
3
3 2 M-BOLT Ø 16mm-L120mm ET 212056 0.24 (0.48) 1

PRODUCT CODE WEIGHT (KG)

M.SP60 WAILING SPLICES C/W 212037 6.94

1 WAILING SPLICE 650 mm 212038 5.40


2 2 COUNTER PLATE 6 mm 212050 0.65 (1.3)
2
3 2 M-BOLT Ø 16mm-L120mm ET 212056 0.24 (0.48)
1
3

2
M.SP60 LIFTING EYE

• Used for system handling by crane

(It should be placed near the frame stiffening)

PRODUCT CODE WEIGHT (KG)

M.SP60 LIFTING EYE C/W 212039 1.22

1 LIFTING EYE ANGLE 212040 1.05


2 M-BOLT Ø 16mm-L60mm WITH NUT 212050 0.17 1

MANAR AL OMRAN
23
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

M.SP60 EXTERNAL CORNER M.SP60 EXTERNAL CORNER


• M.SP60 External Corner used to connecting M.SP60 Panels with • M.SP60 Corner Splice used for connecting M.SP60 Panels per-
a 90º right angle. pendicular to each other.

PRODUCT CODE WEIGHT (KG) PRODUCT CODE WEIGHT (KG)

1 M.SP60 EXTERNAL CORNER 2400mm 222001 34.12 M.SP60 EXTERNAL CORNER SPLICE C/W 222006 13.04

2 M.SP60 EXTERNAL CORNER 1800mm 222002 25.65 1 M.SP60 EXTERNAL CORNER SPLICE 800x600 222007 11.50
3 M.SP60 EXTERNAL CORNER 1200mm 222003 16,80 2 2 COUNTER PLATE 6mm 212050 0.65 (1.3)

3 2 M-BOLT Ø 16mm-L120mm ET 212056 0.24 (0.48)

M.SP60 External Corner

M.Bolt Ø 16mm-L60mm

24 3 2 1 MANAR AL OMRAN
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS
ø 16mm
PRODUCT CODE WEIGHT (KG)
M-TIE RODS 1 M TIE ROD Ø 16mm L=1m 212041 1.48

• Used to fix complementary formwork during the pouring operation. 2 M TIE ROD Ø 16mm L=2m 212042 2.96
3 M TIE ROD Ø 16mm L=3m 212043 4.45
• Produced in standard length of 6 meters and cut to necessary length
on the construction site. 4 M TIE ROD Ø 16mm L=4m 212044 5.94
5 M TIE ROD Ø 16mm L=5m 212045 7.41
• Safe working load 65 KN ( according to regulation DIN 18216).
6 M TIE ROD Ø 16mm L=6m 212046 8.90 L
• Diameter 16 mm. L: length of Tie Rod

• We can make any other length, not maintained, based the requirements.

PRODUCT CODE WEIGHT (KG)

1 PLASTIC SLEEVE 212047 0.22/m

PLASTIC SLEEVE (PVC TUBE)

• The expandable PVC tube allows the tie bars to be removed after
I.D ø 20mm
concrete has been replaced.

PRODUCT CODE WEIGHT (KG)

1 PLASTIC CONE 212048 0.01


PLASTIC CONE (TIE CONE)
• The expandable PVC tube allows the tie bars to be removed after
concrete has been placed.
O.D ø 20mm
• The Cone gives a cover of 10 mm to the PVC tubular sleeve / spacer.

PRODUCT CODE WEIGHT (KG)


WATER STOPPER 1 WATER STOPPER 222005 0.61

• This metal piece is placed in the center of the wall and connected
on both sides of the Tie Rods. Its function is to provide a barrier to ø 27mm
prevent the penetration of liquids to the inside of the wall.
ø 16mm

112

WATER STOPPER PLASTIC PRODUCT CODE WEIGHT (KG)

1 WATER STOPPER PLASTIC 222004 0.005


• Used for connecting plastic sleeve with water stopper.

MANAR AL OMRAN
ø 28mm ø 18mm 25
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

COUNTER PLATE (ANCHOR PLATE/TIE PLATE)


Ø 21mm
• Used with wing nut and tie rod to clamp wall shutters together.

• Used with Bolt Ø 16-L120mm for fixation of wailing splices with panel.

PRODUCT CODE WEIGHT (KG)


120mm 120mm 1 COUNTER PLATE 120x120x8mm 212049 0.86

2 COUNTER PLATE 120x120x6mm 212050 0.65

Ø 16mm 3 COUNTER PLATE 120x120x4mm 212051 0.43

WING NUT M16mm

• Used with counter plate and tie rod to clamp wall shutters
together.

PRODUCT CODE WEIGHT (KG)

1 WING NUT 212052 0.22

M 16mm

WASHERD NUT

• Used with Tie-Rod to clamp column shutters together.

• Used with Bolt Ø 16-L120mm for fixation of four sides of the panels of column.

PRODUCT CODE WEIGHT (KG)

1 WASHERD NUT M 16mm-D70mm 212053 0.54

2 WASHERD NUT M 16mm-D100mm 212061 0.76


3 WASHERD NUT M 16mm-D130mm 212062 0.98
ø 100mm
M 16 mm

HEXAGON NUT Ø 16-L30mm


• Used with Bolt Ø 16-L60mm for connecting panels with each other’s
vertically and horizontally.

PRODUCT CODE WEIGHT (KG)

1 HEXAGON NUT Ø 16-L30mm FT 212054 0.10

26 MANAR AL OMRAN
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

M-BOLT Ø 16mm-L120mm ET
M-Bolt ø 16mm-L120mm ET

• Used in fixation of the splices with panels.

• Used in fixation of the access bracket with panels.

PRODUCT CODE WEIGHT (KG)

1 M-BOLT Ø 16mm-L120mm ET 212056 0.24

M-Bolt ø 16mm-L60mm ET
M-Bolt ø 16mm-L60mm ET

• Used in fixation of swivel head and head plate with panels.

PRODUCT CODE WEIGHT (KG)

1 M-BOLT Ø 16mm-L60mm ET 212057 0.17

M-Bolt ø 16mm-L60mm
M-Bolt ø 16mm-L60mm

M-Bolt ø 16mm-L60mm

• Used in fixation of lifting eye with panels.

• Used in fixation of 2 panels together.

PRODUCT CODE WEIGHT (KG)

1 M-BOLT Ø 16mm-L60mm 212058 0.17

MANAR AL OMRAN
27
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

M-Tie Rods With M.SP60 Wall Assembly


M-TIE ROD WITH WASHERD NUT

PRODUCT
1 M-TIE ROD Ø 16
2 PLASTIC SLEEVE

3 PLASTIC CONE
4 WASHERD NUT

4 3 1
2

M-TIE ROD WITH COUNTER PLATE 2

4
PRODUCT
1 M-TIE ROD Ø 16
2 PLASTIC SLEEVE

3 PLASTIC CONE
4 COUNTER PLATE
5 WING NUT
3 1

4 6 2
M-TIE ROD WITH WATER STOPPER 1

PRODUCT
1 M-TIE ROD Ø 16
2 PLASTIC SLEEVE

3 PLASTIC CONE
4 WATER STOPPER PLASTIC
5 WASHERD NUT 5 3 5

6 WATER STOPPER

28 MANAR AL OMRAN
SEC.3.3. M.SP60 Wall Formwork • ACCESSORIES COMPONENTS

3.4. M.SP60 WALL FORMWORK


.SKETCH APPLICATIONS
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Wall

PANEL Height: 2400mm

PANEL Width: 3600mm

WALL Thickness: 300mm

M.SP60 Wall Panel


300x2400 mm

300x3600 mm
M.SP60 Wall Panel
1200x2400 mm

M.SP60 Wall Panel


300x2400 mm M.SP60 Wall Panel
1200x2400 mm

30 MANAR AL OMRAN
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Wall

PANEL Height: 3600mm

PANEL Width: 6000mm

WALL Thickness: 400mm

M.SP60 Wall Panel


1200x2400 mm

MANAR AL OMRAN
31
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Wall

PANEL Height: 4800mm

PANEL Width: 7200mm

WALL Thickness: 300mm

M.SP60 Wall Panel


300x2400 mm

M.SP60 Wall Panel


1200X2400 mm

32 MANAR AL OMRAN
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Corner Formwork Wall

PANEL Height: 2400mm

PANEL Width: 3600mm

WALL Thickness: 300mm

M.SP60 Internal Corner Panel


300x300x2400 mm

M.SP60 Wall Panel


300x2400 mm

M.SP60 Wall Panel


1200x2400 mm

MANAR AL OMRAN
33
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Wall
(Filler Application)
PANEL Height: 2400mm

PANEL Width: 2450mm

WALL Thickness: 300mm Timber (2x4)” use as Filler

FILLER 50X100mm

M-bolt Ø 16mm-L120 mm ET

M.SP60 Wall Panel


1200X2400 mm

34 MANAR AL OMRAN
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Wall
(Filler Application)
PANEL Height: 2400mm

PANEL Width: 2650mm

WALL Thickness: 300mm

Plywood

Timber Beam
Bolt Ø 16mm-L80mm

MANAR AL OMRAN
35
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Cross Wall

panel Height: 3600mm

wall Thickness: 300mm

M.SP60 Wall Panel


1200x1200mm

M.SP Wall Panel


1200x2400 mm

M.SP60 Internal Corner with plywood


300x300x2400 mm

36 MANAR AL OMRAN
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Tee Formwork Wall

PANEL Height: 3600mm

WALL Thickness: 300mm

M.SP Wall Panel


1200x1200 mm

M.SP60 Internal Corner with


plywood
300x300x2400 mm

M.SP Wall Panel


1200x2400 mm

MANAR AL OMRAN
37
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Formwork Wall
panel Height: 3600mm

panel Width: 3600mm

wall Thickness: 300mm

Inside Concrete Slap

High Skaf
Concrete Wall Access Bracket

INSIDE VIEW OUTSIDE VIEW

38 MANAR AL OMRAN
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

Total Concrete Wall Height: 9000mm


No. of stages: 3
formwork panel height: 3600mm

In case of wall in longer height, pouring will be


done in more than one stage according to
wall height.

Stage One: Formwork sides supported on


formwork panel height
the ground and pouring first stage.
3600mm
Stage Two: The formwork slides climbing
vertically so the formwork has no support on
the ground. Because of this. It is necessary to
build a supporting platform for the formwork
at the required height. The Platform is supported
by the high SKAF bracket.

formwork panel height


3600mm

COncrete height
6500mm

COncrete height
3600mm
formwork panel height
3600mm

stage 1 stage 2 stage 3

MANAR AL OMRAN
height: 3600mm height: 6500mm height: 9000m 39
SEC.3.4. M.SP60 Wall Formwork • SKETCH APPLICATIONS

3.5. M.SP60 WALL FORMWORK


.PROJECT APPLICATIONS
Project: King Abdullah Economic City
Location: Saudi Arabia

MANAR AL OMRAN
41
Project: Royal Commission
Location: Saudi Arabia - Jubail
Contractor: South Star Foundation

42 MANAR AL OMRAN
Project: Commercial Center
Location: Qatar - Doha

MANAR AL OMRAN
43
Project: Water Tank Rabigh
Location: Saudi Arabia - Rabigh
Contractor: Simcoe

44 MANAR AL OMRAN
Project: Water Tank Rabigh
Location: Saudi Arabia - Rabigh
Contractor: Simcoe

MANAR AL OMRAN
45
Project: Royal Commission
Location: Saudi Arabia - Jubail
Contractor: South Star Foundation

46 MANAR AL OMRAN
3.6. M.SP60 WALL FORMWORK
.TECHNICAL DATA
SEC.3.6. M.SP60 Wall Formwork • TECHNICAL DATA

Pressure of fresh concrete on vertical formwork according to DIN 18218


Prerequisites:
A) Compaction with internal vibrator B) Weight of fresh concrete 25 kN/m³ C) Setting of concrete 5 h

CONSISTENCY RANGES OF FRESH CONCRETE (K)

CONSISTENCY RANGES SLUMP a COMPACTION v

MEANING SYMBOL (cm)

STIFF K1 - 1.45 TO 1.26


PLASTIC K2 1 TO 5 1.25 TO 1.11

SOFT K3 6 TO 15 1.10 TO 1.04

The concrete pressure is ascertained as per DIN 18218 by


differentiating between the various consistency ranges.
The pour rate Vb is integrated differently in the calculation
of concrete pressure, depending on consistency.

48 MANAR AL OMRAN
SEC.3.6. M.SP60 Wall Formwork • TECHNICAL DATA

Pressure of fresh concrete on vertical formwork according to DIN 18218


Prerequisites:
A) Compaction with internal vibrator B) Weight of fresh concrete 25 kN/m³ C) Setting of concrete 5 h

Fresh concrete temperature 15ºC without retarding admix Fresh concrete temperature 15ºC with setting retarded by 5 h

MANAR AL OMRAN
49
SEC.3.6. M.SP60 Wall Formwork • TECHNICAL DATA

Pressure of fresh concrete on vertical formwork according to ACI347R(USA)

According to ACI347R(USA) the concrete pressure is calculated according to the cross section form, differentiating between ranges of concreting
speed
The calculations include:
• The cross section form
Vb pour rate of concrete [m/h]
• The pour rate (m) [m/h] T concrete temperature [ºC]
• The concrete temperature[ºC] pb lateral concrete pressure[KN/m2]
• The pour height [m]
• The raw weight of the concrete is taken to be 2400 [kg/m3]

For Columns For Walls

The concrete pressure is taken to be: We differentiate between ranges of pour rate
• Vb<2.14 m/h
Use the same formula is used as for columns
• 2.14 ≤ Vb ≤3 m/h

•The limits of concrete pressure for columns are defined as


follows:
pmin=28.74 kN/m2
• Vb>3 m/h
pmax=143.7 kN/m2 or 23.5xh (whichever smaller )
pb=23.5xh
•The limits of concrete pressure for walls are defined as follows:
pmin=28.74 kN/m2
pmax=95.8 kN/m2 or 23.5xh (whichever smaller )

50 MANAR AL OMRAN
SEC.3.6. M.SP60 Wall Formwork • TECHNICAL DATA

Spindle

Tilt-Up Shores
Push Pull Props
Tilt-Up Shores available in different ranges to fit needed
Push Pull Props available in different ranges to fit needed length length and applied load as showing in the following
and applied load showing in the following table:- table:-
Bivot Length

Bivot Length
Push pull props standard ranges and working load.

Tilt-up shores working ranges and working load.


WORKING TUBE SPINDLE SPINDLE WORKING WEIGHT CODE NO.
RANGE (L) DIA. DIA. LENGTH LOAD
WORKING WORKING WEIGHT CODE
MIN (m) MAX (m) (mm) (mm) (mm) (ton) (Kg) RANGE LOAD NO.
PUSH PULL PROP 1 1.00 1.50 48 34 400 2.75 9.00 212018
MIN (m) MAX (m) MIN (ton) MAX (ton) (Kg)
PUSH PULL PROP 2 1.30 1.80 48 34 400 1.75 9.83 212019
TILT UP SHORE X0 1.09 1.88 4.00 4.00 12.70 212013
PUSH PULL PROP 3 1.65 2.35 48 36 500 1.25 13.14 212020
TILT UP SHORE X1 1.70 3.07 4.00 3.00 21.10 212014
PUSH PULL PROP 4 1.65 2.35 60 36 500 2.25 15.29 212021
TILT UP SHORE X2 1.93 3.30 4.00 2.50 22.00 212015
PUSH PULL PROP 5 2.15 2.90 60 36 500 1.70 17.17 212022
TILT UP SHORE X3 2.54 3.91 3.00 1.50 24.60 212016
PUSH PULL PROP 6 2.65 3.40 60 36 500 1.25 18.99 212024
TILT UP SHORE X4 3.15 4.82 3.00 1.00 29.30 212017
PUSH PULL PROP 7 3.15 3.90 60 36 500 1.00 23.07 212024

MANAR AL OMRAN
51
SEC.3.6. M.SP60 Wall Formwork • TECHNICAL DATA

Loads related to angle of incline of tilt up shore or push pull prop

HL: Horizontal load To resist a known load in horizontal direction the load
imposed on the inclined Tilt up shore or push pull prop is
Inc related to the angle of inclination as indicated in the diagram.
lin
ed
Loa HL: Horizontal Load
d

Not recommended to exceed angle of tilt up shore or push


pull prop over 60º, case must be taken to prevent horizontally
and vertically displacement of the formwork.

C: Horizontal Displacement

D: Vertical Displacement

A: Length of Tilt Up Shore or push pull prop.

52 MANAR AL OMRAN

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