CPJ 200 J1 j1-09 Manual Operationmod r1 (SMD)
CPJ 200 J1 j1-09 Manual Operationmod r1 (SMD)
This section is mainly used by service technicians to adjust the system components and
to check their operations. Please note that the frequency of the raising and lowering of
the syringe is not counted during manual operation.
Touching [Manual Operation] on the [Menu Map] opens the manual operations screen.
The following screen is shown in manual operation mode. The manual operation screens
consist of the selection (sample dispensing, reagent dispensing and others) area in the
central-upper screen, and four tabs at the top right.
Buttons for resetting each equipment component are shown
at the top of the screen. Selection buttons
Command selection for
specific areas
Switching Tabs
Common commands
Selection Buttons
Unchecking the [Motor ON] checkmarks in each category will turn off the
Note
power of the corresponding motor, allowing you to move the mechanism
manually (with the exception of pumps and valves). Note: However, that
no operation is possible during emergency stop.
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Common Command Buttons: (common to all manual
operation screens):
close
Close: Terminates manual operation and resets the
equipment.
RESET
The [Menu Map] screen appears after resetting the
E-STOP equipment.
RESET: Resets all driving parts (including motors).
ABORT
Emergency Stop: Stops all operations.
ABORT: Stops the current operation (only for continuous operation).
Warning
Selecting all of the operations will cause them to operate simultaneously. Be careful
not to injure yourself, particularly when the probe is moving.
The edges of the [Close] button will appear red when performing an operation. The
next operation cannot be performed when the edges are red. When the edges are
yellow, the next operation is available to be performed.
Touching [Close] will reset the equipment.
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9.1 Manual Operation
9.1.1 Sample Dispensing
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9.1.1.1 Sample Probe
Use this to check sample probe operation and adjust its position.
The up/down and rotation drives for sample probe operation can be activated or
reset.
Pressing the downward triangle (▼) at the right will display a sub window where you
can select the stop position.
There are two [RESET] buttons corresponding to up/down and rotation, respectively.
You can turn off the motor for each drive component by unchecking [Motor ON] and
moving the mechanism manually.
The original rotation position of the sample probe can be set in excitation patterns
(only possible in service mode).
Vertical
direction Washing, draining
Cuvette
ejection/aspiration
External/internal
STAT1/2/3 Rotation perimeter of rack
direction
Diluted solution/detergent
Make sure that the arm is located at the up most position when
Caution manually moving the probe to the rotation direction. Otherwise, the
probe can be damaged.
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9.1.1.2 S-Syringe
Use this to check sample syringe operation.
You can turn on/off the power of the sample syringe motor.
The [RESET] button resets the sample syringe motor.
Touching [Up/Down] once lowers the plunger, and touching it again raises it.
Sample syringe
Plunger
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9.1.1.4 Table
Use this to operate the sample table (when adjusting the cup and barcode reading
positions).
You can turn on/off the excitation of the sample table motor.
You can select the rack, sample and rotation positions to move the table to any given
position. Pressing the downward triangle (▼) at each field will display a sub window
where you can select the position.
Operation starts once conditions are set to all fields (rack, sample and rotation
positions).
Touching the [RESET] button resets the sample table motor.
Aspiration position
9-6
9.1.2 Reagent Dispensing
Use to specify operation of the
reagent probe, reagent table
rotation, shutter, heated water,
rinse water (probe 1/2), and R-
syringe.
You can reset all categories
displayed by using the [RESET]
button located below [Others].
Touch [Close] to terminate
operation.
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Vertical
Probe 1 direction Probe 2 Shutter Measuring port positions 1 to 20
Rotation direction
Agitation port
Reagent dispensing position
Washing
position
Reagent table
Make sure that the arm is located at the up most position when
Caution manually moving the probe to the rotation direction. Otherwise, the
probe can be damaged.
9.1.2.2 Shutter
Use this to check whether the splash guard shutter above the coagulation port is open or
closed.
Touch [Open] to open the shutter.
Touching the [RESET] button resets the shutter.
Unchecking [Motor ON] turns off motor power and
allows the mechanism to be moved manually.
9-8
9.1.2.4 Heated Water
Use this to put water into the flow path for heated water.
Touch [Supply] to supply water into the flow path and
touch it again to stop supplying.
Touch [Waste] to drain water from the flow path and
touch it again to stop draining water.
Touch [Pump] to stop the heated water pump (the pump
is normally on operation, with the button highlighted in
blue).
Switch the flow path by checking [Valve (in)] and [Valve
(out)].
9.1.2.5 R-Syringe
Use this to check reagent syringe operation.
Excitation for the reagent syringe motor can be set to
Motor ON/OFF.
The [RESET] button resets the reagent syringe motor.
Touching [Up/Down] once lowers the syringe, and
touching it again raises it.
Reagent syringe
Plunger
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9.1.2.6 Rinse Water
Use this to put water into the flow path in the
reagent probe.
Touch [Probe 1] or [Probe 2] to put rinse water
into the flow path in the reagent probe 1/2 for
a certain period of time (cannot operate both
simultaneously).
Touch [Start] on the [Rinsing Pump] to operate
the washing pump independently.
You can switch between the [Line 1] (probe 1) and [Line 2] (probe 2) of the valve/Liq.
sensor switching.
Checking [Valve] will open the valve to discharge rinse water (the reagent probe
position must be set to the drain position to check [Valve ON]).
9.1.3 Others
Use to specify operations
related to the cuvette arm
(cuvette supply, cuvette
aligner (C-scoop), reaction
solution mixing and cuvette
disposal), light-source
lamp filter position,
coagulation LED lighting
and internal barcode LED
lighting.
Touch [Close] to terminate
operation.
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9.1.3.1 Cuvette Arm
This screen is used to operate the cuvette arm,
which is located inside the photometry area.
The cuvette arm's up/down motion and
rotation operations can be specified and
reset. Pressing the downward triangle (▼) at
the right will display a sub window where you
can select the stop position.
There are two [RESET] buttons
corresponding to up/down and rotation. Under
[Rotate], choosing measuring port or a
position in front of the measuring port will
allow you to select from port numbers 1-20.
You can turn off the motor for each drive motor by unchecking [Motor ON] and
moving the arm manually.
The original rotation position of the sample probe can be set in excitation patterns
(only possible in service mode).
When adjusting the position of the mixing port, you can set the cuvette ejection
position in the mixing port (only possible in service mode).
Cuvette catcher
Cuvette ejection
position
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9.1.3.2 Supplying Cuvettes
Use this to supply cuvettes.
Cuvettes are supplied from the slide
to the cuvette arm. Pressing the
downward triangle (▼) at the right will
display a sub window where you can
select operation.
Touching the [RESET] button will return the cuvette slide/arm to their home positions
after performing the discarding operation.
You can turn off power for the drive motor driving part's motor by unchecking [Motor
ON].
9.1.3.3 Cuvette Aligner (stores and supplies cuvettes located at the left of the
instrument) or C-Scoop
This part of the equipment aligns the cuvettes
located in the cuvette storage and sends them to the
slide.
Touching [RESET] will rotate the tumbler rotor
plate; cuvettes can then be fed from storage to
the slide (tumbler will continue rotating until the
cuvette sensor detects a cuvette).
You can turn off the power for the drive motor by unchecking [Motor ON].
Cuvette
Sensor
Cuvette Rotor Plate
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9.1.3.5 Photo Filter
Use this to specify the position of the optical lamp filter.
You can specify the position of the filter
(wavelength) and perform rotation.
Touching the [RESET] button will reset the filter and
it will return to its home position after rotation.
You can turn off the filter motor's excitation by
unchecking [Motor ON].
Lamp filter
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9.1.3.7 Specified Operation
Use this to discard cuvettes or adjust the aspiration
position of diluted samples.
Touching [Start] for cuvette discarding operation
will cause the cuvette arm to access all photometric
measuring ports and mixing ports to discard
cuvettes.
Touching [Start] for the aspiration position of diluted samples will cause the cuvette
catcher to grab cuvettes and move to the diluted sample aspiration position. After the
sample probe moves to the same position, it lowers to the aspiration position and
stops there.
Sample probe
Cuvette catcher
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9.2 Sensor Check
<Reference Range>
When no fluid level detection is performed: 2.50 or below is shown
It jumps up over 4.00 when the probe edge is immersed in a solution.
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9.2.1.3 Temperature
Displays the temperature for each system component.
Temperature
Display value
sensors
Temperature of the environment
(sensor located at the back of the
Room Temp
instrument)
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9.3 Hardware Check
9.3.1 Dispensing Check
Press the [HW Check] tab located
at the right of the [Manual
Operation] screen to display the
[HW Check] screen.
You can perform sample/reagent
dispensing, cuvette discarding
operation, and barcode/rack ID
reading on this screen.
Touch [Close] to terminate
operation.
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9.3.1.1 Sample Dispensing
Moves the sample probe to the prescribed position and checks the volume to be
dispensed.
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9.3.1.3 Cuvette Operation (Sequential)
Performs a series of operations (taking out cuvettes, setting them to each photometric
measuring port and mixing port, and discarding
them).
You can specify the cuvette storage location in
[Method]. Specify all ports (all photometric
measuring ports and stirring ports) or a given
port.
If individual port specification is chosen in [Set To], you can specify the port number.
9.3.1.4 Rack ID
Check if the numbers of racks installed in the sample tables
(A-F) can be identified correctly.
Touch [Read] to read the IDs.
9.3.1.5 Barcode
Set a blood collection tube with a barcode and check if it can normally be read. Result display
area
Specify the rack position in [Rack].
Specify the position of the blood
collection tube with a barcode in
[Cup].
Touch [Read] to read the blood
collection tube, and the result appears.
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9.3.2 Measuring Port Check
You can set whether or not to
use the coagulation port LED
output, colorimetric (light source
lamp) output and photometric
measuring ports.
Touch [Close] to terminate
operation.
Nr. 1-10
Nr. 11-20
9.3.2.2 Coagulation
Use this to check the output of the coagulation port LED (put the cover on the
photometric area when measuring).
Enter the number of photometric measuring Gain Average SD
points, switch between the gain high/low Low 650 or below 10 or below
settings, and touch [Start]. High 3200 or below 25 or below
The average photometric measurement data, SD and CV are shown in [Port No.] in
the table below. The sampling rate for coagulation is set to 0.1 second. If 100 is
specified as the number of photometric measuring points, the photometric measuring
time will be 10 (0.1 sec x 100 points) seconds.
The table at the right shows a rough indication of a case where 100 points are set.
Touch [Print] to print the measured data.
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9.3.2.3 Photometry
Use this to check the optical lamp output of the
colorimetric port (put the cover on the photometric area
when measuring).
Select 405 as the wavelength and 2 as the number
of measuring points, and then, touch [Start].
The average photometric measurement data, SD
and CV are shown in [Port No.] in the table below.
Because the colorimetric sampling rate is 10
seconds, the photometric measuring time will be
100 (10 sec x 10 points) seconds.
Touch the [Voltage] to display the port output
voltage. Abnormal ports (-0.45V or below) are
highlighted in red.
Sample probe
Down limit area scroll key
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9.3.3.1 Sample Probe Down Limits
Sets the down limits of the sample and reagent probes for each cup type and position.
(Down limit Settings for the Rack Positions)
(1) Check the boxes to the right of the cup types to read their down limits; touching the
rack column will display the rack position input field and [Measure Down Limit] pop-
up.
(2) Enter the rack and sample positions.
(3) Place in the specified location the cup whose
down limit is to be determined. Also confirm that
the top cover, sample cover and reagent cover Down limits/fluid
are closed. levels at the rack
(4) Touch [Read] to move the sample probe to the position
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9.3.3.2 Reagent Probe Down Limits
Sets the down limits for each position of the reagent probe.
Check the boxes to the right of the cup types to read
their down limits; touching the reagent position field will
display the reagent position input field.
Place the bottle whose down limit is to be determined in
the specified location. Also confirm that the top cover,
sample cover and reagent cover are closed.
Touch [Read] to move the reagent probe to the given
position and the read value appears in the [Down Limit]
column.
To manually enter the down limit value, touch the
[bottom limit], position to display the numeric value input
field.
Touching [Clear] on the [Read Down Limit] window will
clear the checkmarks.
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