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Process Flow of PRODUCTION

This document provides a process flow chart for the production of a button PCB housing and touch pin guide at Sharad Electronics. It outlines 10 key steps in the production process: 1) Receipt of raw materials, 2) Storage of raw materials, 3) Issuing raw materials to injection molding, 4) Pre-heating raw materials, 5) Injection molding, 6) Degating, 7) Final inspection, 8) Packaging, and 9) Dispatch to customer. For each step, it identifies process responsibilities, potential sources of variation, product and process characteristics, and includes a process flow diagram. The overall process is designed to manufacture the parts to specifications while controlling sources of variation.

Uploaded by

Shadab Ahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
305 views16 pages

Process Flow of PRODUCTION

This document provides a process flow chart for the production of a button PCB housing and touch pin guide at Sharad Electronics. It outlines 10 key steps in the production process: 1) Receipt of raw materials, 2) Storage of raw materials, 3) Issuing raw materials to injection molding, 4) Pre-heating raw materials, 5) Injection molding, 6) Degating, 7) Final inspection, 8) Packaging, and 9) Dispatch to customer. For each step, it identifies process responsibilities, potential sources of variation, product and process characteristics, and includes a process flow diagram. The overall process is designed to manufacture the parts to specifications while controlling sources of variation.

Uploaded by

Shadab Ahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 16

SHARAD ELECTRONICS

Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF221PCHSG030 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- BUTTON PCB HOUSING NEO M2
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF220PCTPG010 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- TOUCH PIN GUIDE NEO M2
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF220PCLEC360 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
TOUCH CUSHION GUIDE-NEO Core Team:Deepak Bharti,
Part Name- M2 Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF221PCHSG010 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- KNOB PCB HOUSING NEO M2
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF210PCKGB030 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- KNOB GUIDE BASE-WDR
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF221PCHSG020 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- PCB SUPPORT NEO M3
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF220PCWFU010 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- WIFI HOUSINNG UPPER LCWD
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. UF220PCWFL010 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- WIFI HOUSING LOWER LCWD
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNPCH090 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
PCB CONTROLLER HSNG (TL Core Team:Deepak Bharti,
Part Name- ECO) Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNPCH100 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- PB HSNG (TL ECO)
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNLEC250 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- LED COVER TYPE1 (TL ECO)
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNLEC260 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- LED COVER TYPE2(TL ECO)
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNPCH110 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- PCB CONTROLLER HSNG-REAR
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNLEC240 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- LED COVER TYPE2 (COMP)
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNLEC270 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- LED COVER TYPE3 (COMP)
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata


SHARAD ELECTRONICS
Plot No.- 96,Sec - 6,Faridabad,HARYANA

PROCESS FLOW CHART


Process Responsibility:
Control No.:-SE/F/QA-21 Process Identification:PRODUCTION
QA, Prod.

Prepared By
Part No. TL220MNLEC280 MODEL: CHANDRA Rev. No.: "00"
SHEKHAR
Core Team:Deepak Bharti,
Part Name- LED COVER TYPE4 (COMP)
Ram lala,Vinamra
Date Original: Date Revised:

Customer : IFB INDUSTRIES PVT. LTD. Key Date: 19/08/23 19/08/23

Process Operation No.


Source Of Variation Process Flow Diagram Product Characteristics Process Characteristics
Flow No. Brief Description

Receipt Inspection of Raw Variation in material As per Inspection As per Incoming


10 10
Material from supplier Standard/ PO Inspection Plan

Stacking & Stacking & As per define material


20 Storage of raw material. 20
Identification mark Identification mark location

Issue of Raw-Material to Exact description & Exact description &


30 30 ----
Inj. Molding. proper qty. proper qty.

No Moisture in
As per Process
Pre-heating of Raw Less & More 40 granules.
40 Standard sheet
Material temperature, Time No abnormal color
variation.

Raw Material, free from Shrinkage, Barrel Temperature, cooling


50 warpage & Other Moulding time, injection time, injection
50 Injection Molding Operator, Time & defects, Dimensions As per pressure, injection speed,
Temperature Drawing cycle time

free from gate, No over


60 Degating Operator's skill 60 cutting/No under Hand pressure
cutting

free from Shrinkage, As per Finishing &


Inspector skill & warpage & Other Moulding
70 Final Inspection 70 packaging Work
awareness of defects defects, Dimensions As per
Drawing Instruction

No mix up parts/No
Operator skill, packing As per packing
80 Packaging excess parts/No less
standard 80 standard
parts

90 Dispatch to customer Qty/material/Invoice Correct labeling ----

Legends:
Inspection Storage Operation & Inspection Operation Movement

Prepared by:- Sushil Approved by:- Mr.Vinamra mohata

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