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INTRODUCTION TO MINING
MNE - 201 (ESO1)
Lecture- 24 Underground Mining-1 Basic Coal Mining Methods Coal Mining Bord and Development Method Pillar Depillaring Longwall Longwall Method Advancing Longwall Retreating Bord & Pillar Mining Methods Figure: A common layout of working in Bord and Pillar Mining, Access by Incline Bord & Pillar Mining Methods: Fundamentally, the bord and pillar method of mining coal seams involves the driving of a series of narrow headings in the seam parallel to each other and connected by cross headings so as to form pillars for subsequent extraction, either partial or complete, as geological conditions or necessity for supporting the surface, may permit Ideally, the pillars should be square but they are sometimes rectangular or of rhombus shape and the galleries surrounding the pillars are invariably of square cross-section Bord: Gallery: A roadway in coal seam Pillar: A solid block of coal which left for the support of roof in underground mines Figure: Bord and Pillar method of mining Applicability conditions of B & P miming: 1.Thickness of seam more than 1.5m (1.8 to 3 m thickness are best, and for thicker seams up to 4.8 m in thickness ) 2.Depth of seam should be shallow to moderate (aprox. 300m, 600m) 3.Seam with strong roof and floor which can strand for a long period after development stage is over 4.Seam free from dirt band or stone 5.Seam free from geological disturbance 6.Seam which are not very gassy 7.Free from weathering action Advantages of Bord and pillar method: Maintenance cost is low (All roadways in the seam are supported by solid coal for as long as they are required, instead of being formed and maintained in the goaf. This results in better and less costly supports) Pillar acts as a natural support Production started from development stages Unproductive work/labour (such as OB removal ) is reduced to a minimum and achieved a high OMS (output per man shift) The system is not dependent upon the completion of specific operations by the end of each shift, and the same operations are continued from one working shift to the next. Multiple shift getting with all its advantages is easily possible. Applicable for geologically disturb area Geological disturbance know during development stage Disadvantages of Bord and pillar method: The percentage of extraction is usually less than in longwall mining in similar conditions The need for the constant flitting of machinery from place to place Subsidence in relation to the surface cannot be controlled effectively Strata control is not easy Ventilation is generally poor because of multiple connections and large number of ventilation stoppings which provide sources of leakage Risk of spontaneous heating (process of self- heating of coal) is more Bord and Pillar Mining System: Bord and pillar mining method comprises two phases: 1.Development / First working 2.Depillaring / Second working 1. Development / First working : In this method Galleries are driven to form Pillars in such a way that all pillars are separated by the galleries are parallel to each other Generally one set is parallel to the dip and the other set is parallel to the strike The stages of formation of Galleries and Pillars known as development Extraction percentage ~ 20-30% 2. Depillaring / Second working: It is the process of extraction of coal from pillars It is also called pillar cutting or broken working
Figure: Diagonal line of extraction Figure: Step diagonal line of extraction
FIGURE : Schematic diagram of room and pillar mining method suitable for narrow coal and lignite deposits Figure: Sequence of pillar extraction with diagonal line of face Types of depillaring: 1) Depillaring with stowing 2) Depillaring with Caving 1. Depillaring with stowing: Depillaring with stowing is a method of pillar extraction in which the goaf is completely packed with incombustible material such as sand and keep the surface and strata above the seam intact after extraction of coal It is the safe method after the depillaring as it packs the goaf area so the chances of subsidence is decreased 2. Depillaring with Caving: In this method, the coal of pillars is extracted and the roof is allowed to break and collapse into the voids or the de-coaled area, known as goaf As the roof strata about the coal seam break, the ground surface develops cracks and subsides, the extent of damage depending upon depth, thickness of the seam extracted, the nature of strata, thickness of the subsoil and effect of drag by faults
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