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INTRODUCTION TO MINING
MNE - 201 (ESO1)
Lecture- 25 Underground Mining-2 Figure: Redistribution of forces as a result of excavation Classification of Bord and Pillar Mining System: The bord and pillar system of mining can be done in three ways, namely : 1) Develop the entire area into pillars and then extract the pillars starting from the Boundary 2) Develop the area into panels and extract pillars subsequently panel-wise. This is called panel system of mining 3) “Whole” followed by “broken” working in which the mine is opened out by a few headings only and thereafter development and depillaring go on simultaneously starting from the boundary 1. Development of entire area followed by pillar extraction: The first, system is attractive in that more number of working faces can be made available and thus more number of miners can be given employment Large output can be quickly built up In the past this system was practised widely in Indian mines and in certain mines with very few coal cutting machines high outputs were obtained Disadvantages: As the pillars have to stand for a long time before they are extracted, spalling takes place and they get weakened. Consequently, they may get crushed and there is the risk of premature collapse Ventilation may be sluggish due to greater percentage of air leakage Treatment of coal dust is costly and difficult There is greater risk of fire spreading in the whole mine Coal dust explosion cannot be contained; if it occurs, it spreads throughout the mine The work is scattered. Consequently, the output per man- shift is low Due to these disadvantage this system is not used these days Figure: Development of entire area followed by extraction of pillar 2. Panel system of mining: In the Panel system of mining the coal seam is divided into a number of panels separated from one another by solid barrier of coal Advantages: Risk of loss of coal through spontaneous heating is limited. In the event of fire occurring, the panel can be isolated from other parts of the workings. Similarly, explosions can be limited to the panel of occurrence Crushing of pillars is avoided In one panel development and in another panel depillaring can be done at the same time Ventilation is improved. Each panel can be provided with its separate intake and return. Also number of air stoppings can be substantially reduced Control of subsidence is possible. By working panels of sub-critical width, magnitude of subsidence can be reduced By suitable design using yield pillar techniques percentage extraction can be improved Disadvantages: Considerable amount of coal is lost in barriers. Generally, in Indian practice roughly 20% of coal is lost in the barriers. More number of air crossings are required for ventilation purposes. Each panel must have its own independent coal cutting machine and haulage. Flitting of coal cutting machine from one panel to the other panel is not practicable. Crushing of barriers may result in joining of two panels with consequent spread of fire (if it existed in any one of the panels) and delayed and sudden subsidence. 3. “Whole" followed by "broken" workings: The current trend, however, is to open-out the mine with as few headings as possible (say three to five) and retreat back from the boundary, ‘broken’ workings following the ‘whole‘ workings in suitable size panels. This system is superior over others in the following respects- Ventilation is efficient Coal dust treatment is simpler With intensive machine mining high outputs can be obtained. Even in the opening out stage high outputs can be obtained using intensive mechanisation and output per man shift (OMS) can be high. Organisation is simpler Crush and premature collapse of pillars is a remote possibility Haulage can be simpler As the development and extraction of pillars go together, same transport system as for development can be used for extraction work also in its retreating passage Control of fire is comparatively easy Maximum faces= 3n -2 where n is total number of headings