Manual de Servicio HAMILTON-C6
Manual de Servicio HAMILTON-C6
Service Manual
REF 160021
0197
Service Manual
HAMILTON-C6
2019-02-05
627038/01
© 2018 Hamilton Medical AG. All rights reserved. Printed in Manufacturer
Switzerland.
Hamilton Medical AG
No part of this publication may be reproduced, stored in a Via Crusch 8, CH-7402 Bonaduz,
database or retrieval system, or transmitted in any form or Switzerland
by any means, electronic, mechanical, or by photocopying, Phone: (+41) 58 610 10 20
recording, or otherwise, without prior written permission of Fax: (+41) 58 610 00 20
Hamilton Medical AG. info@hamilton-medical.com
www.hamilton-medical.com
This document may be revised, replaced, or made obsolete
by other documents by Hamilton Medical AG at any time
and without notice. Ensure that you have the most current Distributor in USA
applicable version of this document; if in doubt, contact the
Hamilton Medical, Inc.
technical support department of Hamilton Medical AG,
4990 Energy Way, P.O. Box 30008
Switzerland. While the information set forth herein is
Reno, NV 89520
believed to be accurate, it is not a substitute for the exercise
Phone: (775) 858-3200
of professional judgment.
Toll-free: (800) 426-6331
Nothing in this document shall limit or restrict in any way Fax: (775) 856-5621
Hamilton Medical AG’s right to revise or otherwise change marketing@hamilton-medical.net
or modify the equipment (including its software) described
herein, without notice. In the absence of an express, written
agreement to the contrary, Hamilton Medical AG has no
obligation to furnish any such revisions, changes, or modifi-
cations to the owner or user of the equipment (including
software) described herein.
The equipment must be operated, serviced, or upgraded
only by trained professionals. Hamilton Medical AG’s sole
responsibility with respect to the equipment and its use is as
stated in the limited warranty provided in the device Opera-
tor’s Manual.
Hamilton Medical AG shall not be liable for any loss, cost,
expense, inconvenience, or damage that may arise out of
misuse of the product, or if non-Hamilton Medical AG parts
were used when replacing parts, or if serial numbers were
amended, deleted, or removed.
If returning parts to Hamilton Medical AG, be sure to use
the standard Hamilton Medical returned goods authoriza-
tion (RGA) procedure. Disposal of parts shall follow all local,
state, and federal regulation with respect to environmental
protection.
Hamilton Medical AG will make available, on request, circuit
diagrams, component parts lists, descriptions, calibration
instructions, or other information that will assist appropri-
ately trained personnel to repair those parts of the equip-
ment designated by Hamilton Medical AG to be repairable.
For all proprietary as well as third-party trademarks used by
Hamilton Medical AG, see www.hamilton-medical.com/
trademarks. Product and/or company names marked with a
§
symbol may be the trademarks and/or registered trade-
marks of their respective owners, including but not limited
to Aerogen§, Nihon Kohden§, Masimo§, Masimo SET§, Masi-
mo rainbow SET§, Respironics§.
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Table of contents
Table of contents
Preface.......................................................................................................................... 13
Chapter 1 HAMILTON-C6 Overview ............................................................................................... 19
1.1 HAMILTON-C6 ventilator front overview.............................................................................................. 21
1.2 HAMILTON-C6 ventilator rear overview ............................................................................................... 23
1.3 Interaction panel (IP) components overview ......................................................................................... 25
1.4 Ventilator unit (VU) components overview ........................................................................................... 26
1.5 Ventilator unit internal components overview ...................................................................................... 27
1.5.1 Top section................................................................................................................................. 28
1.5.2 Middle section............................................................................................................................ 29
1.5.3 Bottom section ........................................................................................................................... 30
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Table of contents
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Table of contents
10.4.11 Ventilator unit (VU) external covers removal/installation procedure ............................................. 304
10.4.12 VU front and left frames removal/installation procedure ............................................................. 315
10.4.13 Cables disconnection from the VU mainboard ............................................................................ 317
10.4.14 VU processor board removal/installation procedure..................................................................... 318
10.4.15 VU mainboard removal/installation procedure............................................................................. 321
10.4.16 Top foam section removal/installation procedure ........................................................................ 323
10.4.17 Rear fan removal/installation procedure ...................................................................................... 324
10.4.18 Blower module removal/installation procedure............................................................................ 325
10.4.19 Power supply removal/installation procedure .............................................................................. 326
10.4.20 Middle foam section removal/installation procedure ................................................................... 327
10.4.21 Battery compartment removal/installation procedure .................................................................. 329
10.4.22 Pressure sensor assembly removal/installation procedure............................................................. 330
10.4.23 Inspiratory valve, Qvent flow sensor and Ambient valve removal/installation procedure............... 332
10.4.24 Expiratory valve housing removal/installation procedure.............................................................. 334
10.4.25 ID board removal/installation procedure...................................................................................... 335
10.4.26 Rinse flow assembly removal/installation procedure .................................................................... 336
10.4.27 Oxygen sensor block removal/installation procedure ................................................................... 339
10.4.28 Bottom foam removal/installation procedure .............................................................................. 340
10.4.29 Oxygen mixer block assembly removal/installation procedure...................................................... 342
10.4.30 Nebulizer valve removal/installation procedure............................................................................ 344
10.4.31 Bottom fan removal/installation procedure ................................................................................. 346
10.4.32 Overview of VU mains power wiring........................................................................................... 349
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Table of contents
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Preface
HAMILTON-C6 documentation
This guide is part of a documentation suite that includes, among others, the following documents:
HAMILTON-C6 Operator’s Manual Provides detailed information about the setup and use of the HAMILTON-C6
ventilator.
INTELLiVENT-ASV Operator’s Manual Provides setup and use information for the INTELLiVENT-ASV ventilation mode.
Pulse Oximetry Instructions for Use Provides setup and use information for using SpO2 and related sensors with the
ventilator.
Volumetric Capnography User Guide Provides reference information for CO2 capnography.
HAMILTON-H900 Instructions for Use Provides specifications, and setup and use information for the HAMILTON-H900
humidifier
IntelliCuff Instructions for Use Provides specifications, and setup and use information for the IntelliCuff cuff
pressure controller.
Aerogen Solo/Aerogen Pro Instructions for Use Provides specifications, and setup and use information for the Aerogen Solo
and Aerogen Pro nebulizers.
Communication Interface User Guide Provides an overview of the communication interface, including how to connect
the ventilator to external devices for data communication and support for nurse
call remote alarms.
HAMILTON-C6 Service Manual (this guide) Provides information about installing and setting up the medical equipment, as
well as additional technical and servicing information for the ventilator.
EMC Declarations Guide Provides emissions and EMC-related safety and use information.
WARNING
A WARNING alerts the user to the possibility of injury, death, or other serious adverse reactions associated with the use or
misuse of the device.
CAUTION
A CAUTION alerts the user to the possibility of a problem with the device associated with its use or misuse, such as device
malfunction, device failure, damage to the device, or damage to other property.
NOTICE
A NOTICE emphasizes information of particular importance.
WARNING!
CAUTION!
NOTICE!
Intended use
The HAMILTON-C6 ventilator is intended to provide positive pressure ventilatory support to adults and pediatrics, and
optionally infants and neonates.
Intended areas of use:
• Health care facilities
• During transfer of ventilated patients within health care facilities.
The HAMILTON-C6 ventilator is a medical device intended for use by qualified, trained personnel under the direction of a
physician and within the limits of its stated technical specifications.
CAUTION
Activate Activate LED ON/OFF Using the P&T knob, you must first select the LED ON/OFF button on the
ventilator’s screen, and then press the P&T knob. The button on the screen
changes its appearance, so that it looks “pressed”. It now performs its
function (turning the LED ON in this case). Sometimes you are told to
“activate and set” a field. In this case you first activate the field, and
then turn the P&T knob to set a value.
Deactivate Deactivate LED ON/OFF With LED ON/OFF still selected and activated, you must press the P&T knob
again. The button on the screen changes its appearance, so that it looks
“unpressed”. It stops performing its function (turning the LED OFF in this
case).
Select Select LED ON/OFF Touch the touchscreen to select the LED ON/OFF button.
Deselect Deselect LED ON/OFF Touch the touchscreen to deselect the LED ON/OFF button.
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Preface
Pressure Patient pressure is 25 mbar Pressure refers to the amount of pressure above ambient pressure. If the
patient pressure (Paw) is 25 mbar, it means the pressure is 25 mbar above
the ambient (room) pressure.
Software version 1.1.0 The ventilator contains a memory device that holds software identified by a
version number.
Update This kit or software enables an An update is an improvement to an existing function. An update normally
update to an existing function involves only software. A software update is indicated by an increment of
the last of the three digit software version number (e.g., 1.2.1 to 1.2.2).
Upgrade This kit or software enables an An upgrade is the addition of new functions to a device. There are three
upgrade to implement a new func- ways to perform an upgrade:
tion • Add a hardware item that offers additional functions.
• Upgrade to a higher software revision. Depending on how important the
software upgrade is, it is either marked by an increment on the first or on
the second of the three digit software version number (e.g., 1.2.0 to
1.3.0 or 1.2.0 to 2.0.0)
• Upgrade to a higher type of software.
* With this kit, you can update or Unless otherwise stated, a syntax variable (wild card) indicates the use of
upgrade from software version any alpha-numeric character.
Foreword
WARNING
• To prevent possible patient injury, disconnect the patient from the HAMILTON-C6 before you start service or mainte-
nance.
• Service the HAMILTON-C6 ventilator as described in this manual, using only parts approved or parts supplied by Hamil-
ton Medical. Incorrect parts, components or assemblies could result in patient injury. See available spare parts in Chapter
12.
• Hamilton Medical will not honor any warranty claim if you use parts that are not supplied or approved by Hamilton
Medical.
NOTICE
Some figures in this manual show exploded and transparent views of the HAMILTON-C6 components. The exploded
diagrams may not show all components or their correct positions. If you have questions about testing or any part of
this manual, contact Hamilton Medical (techsupport@hamilton-medical.com).
Intended audience
Engineers who have successfully completed a Hamilton Medical service training course for the HAMILTON-C6.
Training courses are held regularly in Bonaduz, Switzerland, at Hamilton Medical’s headquarters, and at other
locations throughout the world. For more information, visit the partner section of the Hamilton Medical website
(http://www.hamilton-medical.com).
Chapter 1 HAMILTON-C6 Overview This chapter describes the HAMILTON- You should fully understand this chap-
C6 ventilator. ter.
Chapter 2 Pneumatics: Overview and This chapter describes each component You should be able to name and explain
Theory of Operation and the gas flows, flow measurements, the functions of all the major compo-
and pressure measurements in the nents.
pneumatic system.
Chapter 3 Electronics: Component This chapter explains the basic functions You should be able to identify all circuit
Functions of the printed circuit boards (PCBs). boards, and know where they are
Note that PCBs are not repaired in the located in the HAMILTON-C6.
field.
Chapter 4 Lithium Ion Battery This chapter explains the use, care, and You must understand the hazards, safe-
maintenance of the lithium Ion battery ty issues, and know how to charge and
pack. calibrate the lithium Ion battery pack.
Chapter 5 Preventive Maintenance This chapter gives a schedule for main- You must be familiar with the mainte-
and Testing Overview tenance. nance schedule for the HAMILTON-C6.
Section 5.2 Hospital's Preventive Main- This chapter gives information about You should be able to do this mainte-
tenance hospital's preventive maintenance. nance and determine whether this
maintenance is being performed regu-
larly.
Section 5.3 Engineer's Preventive Main- This chapter gives information about You must be able to do all the tasks in
tenance engineer's preventive maintenance. this section.
Chapter 6 Electrical Safety This chapter lists further tests you must You must be able to use this chapter to
perform on the HAMILTON-C6 before test the HAMILTON-C6.
you start the Service Software tests.
Chapter 7 Service Software This chapter explains how you do the You must know how to do all the
tests that are built into the software of appropriate tests.
the HAMILTON-C6.
Chapter 8 Troubleshooting This chapter explains how to trou- You should know how to interpret tech-
bleshoot the HAMILTON-C6. nical faults to isolate faulty components.
Regularly check ky2help knowledgebase
(https://hamilton.ky2help.com) for the
latest information and troubleshooting
solutions.
Chapter 9 Technical Faults This chapter gives an overview of the You should know how to interpret tech-
alarm indications. nical faults to isolate faulty components.
Chapter 10 Components Removal/Instal- This chapter explains how to remove You must be able to use this chapter to
lation and assemble each component of the do repairs.
HAMILTON-C6.
Chapter 11 Maintenance Tools and Test This chapter lists the equipment Check this chapter to make sure you
Equipment required for servicing or repairing the have the correct tools and test equip-
HAMILTON-C6. ment.
Chapter 12 Spare Parts Information resource. You only require this chapter when you
must order spare parts.
Chapter 13 Schematics This chapter includes many of the You are sometimes directed to this
schematics produced by Hamilton Medi- chapter when reading in other parts of
cal for internal use. the manual.
Chapter 14 Software Revisions, Features This chapter provides information about You only require this chapter when the
and Compatibility the software versions that were intro- software must be updated or when the
duced over time. update is recommended.
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Preface
Chapter 15 Hardware Revisions, Fea- This chapter provides information about You only require this chapter when
tures and Compatibility the hardware components that have parts need to be replaced.
changed over time and its compatibility.
Chapter 16 Environmental requirements: This chapter provides environmental You must obey the environmental
HAMILTON-C6 Operating requirements information such as tem- requirements.
Requirements perature, altitude, relative humidity, and
ingress protection for the HAMILTON-
C6.
Chapter 17 HAMILTON-C6 Test Report Test Report pages for the Service Soft- Complete the report when using the
ware section. Service Software tests.
Chapter 18 Glossary Definitions of expressions and alarm Helps you to understand the
codes. HAMILTON-C6 terminology and the sys-
tem alarms.
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1
HAMILTON-C6 Overview
19
1 HAMILTON-C6 Overview
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HAMILTON-C6 ventilator front overview 1
2 Alarm lamp: 6 Communication board with CO2, SpO2, and Aerogen ports
• Yellow - medium and low priority alarms
• Red - high priority alarms and technical faults
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HAMILTON-C6 ventilator rear overview 1
3 DVI signal output port (for training purpose only) 7 IP swivel mount assembly
4 IP-VU cable (connected between IP and VU) 8 Adjustment mechanism for IP tilt and swivel
1 Power/Standby button 8 Built-in IntelliCuff with communication cable and cuff tube
connected
3 LAN port (internal use only) 10 High-pressure oxygen port for DISS or NIST connector
4 IP-VU cable (connected between IP and VU) 11 HAMILTON-C6 ventilator AC power input
5 RS-232 ports: COM 1, COM 2, and COM 3* 12 HAMILTON-H900 humidifier AC power output
7 IntelliCuff housing
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Interaction panel (IP) components overview 1
4 Speaker (PN 160567), one speaker is installed on each side 10 Cover (PN 160886) for IP swivel mount assembly
of the IP frame
1 Communication board (see Section 3.3.4) 6 Rear cover (see Section 12.4)
3 Side cover ( see Section 12.4) 8 VU internal components overview (see Section 1.5)
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Ventilator unit internal components overview 1
2 Middle section
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Middle section 1
3 HEPA filter (PN 160216) (2 x Air pre-filters not shown) 6 Rear fan (PN 160639)
2 Galvanic oxygen sensor (PN 396200) or Paramagnetic oxy- 6 Pressure sensor assembly (MSP160870)
gen sensor (PN 160169)
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Bottom section 1
Figure 1-11. Ventilator unit internal components: bottom section overview (view from VU rear)
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2
Pneumatics: Overview and Theory of
Operation
2.1 Overview.............................................................................................................................................. 35
2.2 Ventilation control principle ................................................................................................................. 35
2.3 Oxygen mixer block assembly overview ................................................................................................ 38
2.4 Blower module overview ...................................................................................................................... 39
2.5 Inspiratory valve assembly overview ...................................................................................................... 40
2.6 Ambient valve assembly overview......................................................................................................... 41
2.7 Expiratory valve overview ..................................................................................................................... 42
2.8 Patient flow sensor overview ................................................................................................................ 43
2.9 Oxygen sensor overview....................................................................................................................... 44
2.10 Principal gas flow ................................................................................................................................. 47
2.11 Overview of pressure measurement outlets and tubing ........................................................................ 53
2.12 Overview of pneumatic sensors ............................................................................................................ 54
2.13 IntelliCuff overview .............................................................................................................................. 55
33
2 Pneumatics: Overview and Theory of Operation
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Overview 2
2.1 Overview
WARNING
• Service the HAMILTON-C6 only as described in this manual, using only parts approved or supplied by Hamilton
Medical.
• Hamilton Medical does not permit the repair of parts, components or assemblies onsite.
• Incorrectly repaired parts, components or assemblies could result in patient injury. See Chapter 12 for the list of
available spare parts.
NOTICE
The figures in this chapter show exploded and transparent views of the HAMILTON-C6 components. The exploded
diagrams may not always show components in their correct positions.
This chapter introduces all of the main pneumatic components in the HAMILTON-C6. In addition, the gas flows and theory of
operation are explained. See Section 2.10.
The HAMILTON-C6 is a pressure controlled ventilator. The required pressure is generated by a turbine, known as the blower
module, which turns at approximately 35,000 RPM during normal ventilation.
The turbine always provides the optimal pressure and flow to deliver optimal ventilation. To get the pressure in the breathing
circuit, the outlet pressure of the inspiration valve is measured 1000 times per second, so the inspiration valve can react
within a fraction of a second.
The expiration valve on the other hand manages the outflow of gas. It applies a known force to the membrane which has a
direct effect on the gas in the breathing circuit (back pressure). It never completely closes the outlet of the breathing circuit
during ventilation, so the membrane is floating all the time.
The correct ventilation pressure is given by the close collaboration of the inspiration valve, which applies pressure into the
breathing circuit. The expiration valve stabilizes the breathing circuit by controlling the gas release.
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Flow sensors used for flow measurement overview 2
1 The QO2 flow sensor measures the flow of oxygen going 3 Patient flow sensor with diamond-shaped membrane. For
into the blower module. It works with the Qvent flow sensor details, see Chapter 2.8.
to control the air-oxygen mixture.
1 IntelliCuff internal tube (transparent) 6 Power socket: Ventilator unit AC Power input
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Blower module overview 2
1 Flow of air-oxygen mixture from the blower module 5 Port for Pvent control and Pvent monitor sensor tube
3 Port for outlet pressure compensation and rinse flow tube 7 Inspiratory valve voice coil assembly
4 Port for O2 sensor outlet tube 8 Flow of air-oxygen mixture to the Qvent flow sensor
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Ambient valve assembly overview 2
1 Air/oxygen mixture from the inspiratory valve to the patient's 4 Ambient valve solenoid
breathing circuit
WARNING
Do not connect any component or device to the exhaust port of the expiratory valve unless authorized by Hamilton Medical.
The expiratory valve enables gas to escape from the patient breathing circuit in a controlled manner, allowing the patient to
exhale.
The expiratory valve:
• Maintains PEEP/CPAP if required – to do this, the action of the expiratory valve is closely synchronized with the action of
the inspiratory valve
• In ambient state, the expiratory valve is open.
3 Expiratory valve voice coil assembly 6 Inlet tube connection from the patient breathing circuit
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Patient flow sensor overview 2
1 Blue tube - proximal side measures flow sensor pressure and 4 Two-way gas flow connection on the proximal side (patient
Paw pressure side)
2 Clear tube - distal side measures flow sensor pressure 5 Two-way gas flow connection on the distal side (ventilator
side)
The flow sensor contains a thin, diamond-shaped membrane within the outer housing and has a pressure port on either side.
The membrane allows bi-directional flow through its variable orifice.
The area of the orifice changes depending on the flow rate. It opens progressively as the flow increases, creating a pressure
drop across the orifice. The pressure difference is measured by a high-precision differential pressure sensor (Pflowsensor)
located on the pressure sensor assembly inside the ventilator. The pressure difference varies with flow (relationship deter-
mined during flow sensor calibration), so the patient’s flow is determined from the pressure drop. The HAMILTON-C6 calcu-
lates volume from the flow measurements. The flow sensor is highly accurate even in the presence of secretions, moisture,
and nebulized medications. The HAMILTON-C6 continuously flushes the sensing tubes with mixed gases (rinse flow) to pre-
vent blockage.
NOTICE
Ventilation is not totally dependent on the flow sensor. If the flow sensor malfunctions, patient ventilation continues. The
ventilator has an internal flow measurement at the inspiratory valve for inspiratory flow.
WARNING
The ventilator should never be used for ventilating a patient without some means of monitoring the oxygen content in the
gas mixture delivered to the patient. The ventilator can not be operated without the oxygen sensor installed.
NOTICE
Hamilton Medical oxygen sensors are available from Hamilton Medical AG only.
The oxygen sensor (2) is attached to the left side of the ventilator behind the oxygen sensor cover (see Figure 2-9). It is used
to monitor oxygen concentration in the gases delivered to the patient. The oxygen sensor (2) performs only a monitoring
function, and can be disabled by the user, if required.
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Galvanic oxygen sensor 2
The operating principle of the paramagnetic sensor is the paramagnetic susceptibility of the oxygen molecule, a physical
property which distinguishes oxygen from most other gases.
The sensor incorporates two nitrogen-filled glass spheres mounted on a rotating suspension. This assembly is suspended in a
strong magnetic field. The oxygen in the surrounding gas is attracted to the magnetic field, resulting in a force on the glass
spheres. The strength of the torque acting on the suspension is proportional to the oxygen content of the surrounding gases.
The measuring system is “null-balanced”. The “zero” position of the suspension assembly, as measured in nitrogen, is sensed
by a photo-sensor that receives light reflected from a mirror attached to the suspension assembly. The output from the
photo-sensor is fed back to a coil around the suspension assembly.
When oxygen is introduced to the sensor, the torque acting upon the suspension assembly is balanced by a restoring torque
due to the feedback current in the coil. The feedback current is directly proportional to the volume magnetic susceptibility of
the sample gas and hence, after calibration, to the partial pressure of oxygen in the sample. Therefore, the current gives an
accurate measurement of the concentration of oxygen in the gas mixture. In addition, the electromagnetic feedback “stiff-
ens” the suspension, making the suspension resilient to shock.
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Principal gas flow 2
The principal gas flow is the flow of air and oxygen into the ventilator, out to the patient through the inspiratory breathing
circuit. Gas exhaled by the patient passes through the expiratory breathing circuit and vented through the expiratory valve.
No exhaled gas comes into contact with any of the internal components of the HAMILTON-C6.
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Principal gas flow 2
2 Air/oxygen mixture from the blower turbine flows through 7 HEPA filter: filters the ambient/room air
the inspiratory valve
3 Air/oxygen mixture flows through the ambient valve 8 High pressure oxygen supply
4 Air/oxygen mixture flows into the patient's breathing circuit 9 Expiratory valve exit port: expired gas from the patient exits
through expiratory valve
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Components for the overpressure relief gas flow 2
2 Tubing from oxygen mixer block assembly to the nebulizer 4 High-pressure oxygen DISS or NIST inlet fitting
front panel connection
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Overview of pressure measurement outlets and tubing 2
1 Gas from the blower module 5 Rinse flow assembly (including flow restrictor)
Pvent_control Pressure sensor assembly Measures pressure at the inspiratory valve outlet for controlling.
Pvent_monitor Pressure sensor assembly Measures pressure at the inspiratory valve outlet for monitoring.
Paw Pressure sensor assembly Measures pressure at the proximal side of the patient flow sensor.
Pflowsensor Pressure sensor assembly Measures differential pressure across the patient flow sensor.
Pfilter Blower module Measures pressure after the filter; used to indicate if the HEPA filter
needs to be replaced.
Qvent Ventilator inspiratory gas path Measures the air/oxygen flow into the patient breathing circuit.
QO2 High pressure oxygen mixer assembly Measures the oxygen flow into the blower module.
Pes_monitor Pressure sensor assembly Measures the pressure at the Pes port to measure the esophageal
pressure
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IntelliCuff overview 2
NOTICE
Do not install batteries in the IntelliCuff battery compartment. The IntelliCuff receives its power from the HAMILTON-C6.
1 IntelliCuff USB cable for power and communication 3 Built-in IntelliCuff with communication cable and cuff tube
connected
2 Captive screw keeps the VU rear cover and IntelliCuff in 4 Cuff tube
position
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3
Electronics: Component Functions Overview
3.1 Overview.............................................................................................................................................. 59
3.2 Interaction panel (IP): front overview .................................................................................................... 59
3.3 Ventilator unit (VU) electronics components ......................................................................................... 66
57
3 Electronics: Component Functions Overview
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Overview 3
3.1 Overview
WARNING
Service the ventilator only as described in this manual, using only parts approved or supplied by Hamilton Medical. Incor-
rectly repaired parts, components, or assemblies could result in patient injury.
NOTICE
Always send defective printed circuit boards to Hamilton Medical with a completed Returned Goods ID Tag (RGA).
Refer to PN 699138, ky2help User Guide, available as download from www.hamilton-medical.com in the technical support
section.
This chapter introduces the major electronic components in the ventilator. Where you require more information, cross-refer-
ences direct you to other parts of this manual.
This chapter does not include a theory of operation. Engineers and technicians do not require a detailed knowledge of board-
level electronics to service and maintain the ventilator. All electronic failures are solved by replacing complete circuit boards.
There are no repairs at a lower level than the spare parts provided in Chapter 12.
1 Alarm lamp cover (integral part of the IP front display) 8 DVI-D single link output
5 Speaker (PN 160567), one speaker is installed on each side 12 P&T encoder
of the IP frame
6 IP board (MSP160624). For additional information, see Table 13 IP processor board (MSP160641)
3-1
17" TFT LC-Display with backlight 17" TFT LC-Display with backlight
DVI port
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IP board and IP processor board 3
1 P21 – connector for right speaker (PN 160567) 8 J4 – connector for FFC (PN 160661) connected between the
IP board and alarm lamp board (PN 160840)
2 IP processor board (IP ESM board) (MSP160641) 9 P20 – connector for left speaker (PN 160567)
3 J5 – USB port for USB cable (PN 160664) connected 10 USB port
between IP board and PCAP touch controller (MSP160844)
5 P3 – connector for LCD backlight cable (PN 160663) 12 J43 – connector for VU-IP flexible printed circuit (FPC) cable
assembly (PN 160864)
6 P9 – Interaction panel voltage test points 13 J3 – connector for FFC (PN 160660) connected between the
IP board and key panel (MSP160646)
Min. Max.
+12V +12 V 11.5 12.5 Supply for IP processor board, LCD backlight, alarm and key LEDs
+5V +5 V 4.8 5.2 Supply for Speaker, PCAP touch controller and LCD
+3V3_Goldcap +3.3 V 0.5 3.4 Voltage of energy storage for backup supply
GND 1 – – GND 2 – –
SwTP1 5 – – SwTP3 6 – –
SwTP2 7 – – SwTP4 8 – –
GND 19 – – GND 20 – –
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IP alarm lamp board 3
1 Two ambient sensors—measures the ambient brightness, 3 J1 – Connector for P&T encoder (PN 372036)
then adjust the IP LCD backlight automatically
2 Key panel (MSP160646) 4 J2 – Connector for FFC (PN 160660) from IP board
(MSP160642)
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PCAP touch controller 3
1 X101 – USB cable (PN 160664) from IP board (MSP160642) 3 PCAP touch controller (MSP160844)
3.3.1 VU mainboard
The ventilator unit (VU) mainboard serves as the carrier board for the processor board, power management system and as an
interface board for all sensors, valves and periphery components.
Figure 3-7. VU mainboard
1 VU mainboard (MSP160644) 17 P69 – Cable to expiratory valve cover recognition (not in use)
2 P24 – Cable to rear fan (PN 160639) 18 P75 – Cable to heater expiratory valve
3 P3 – Cable (PN 160858) to power supply (MSP396329) 19 Connector pins for VU embedded system microprocessor
(ESM) or VU Processor board sockets (MSP160650) (VU ESM
not shown)
• VU ESM EM10A
• Power PC processor MPC5123
4 J4 – FFC (PN 160862) to battery data 20 J49 – FFC (PN 160859) to pressure sensor assembly
(MSP160870)
5 P6 – Cable (PN 160863) to battery power 21 P19 – Cable (PN 160857) to flow sensor vent (PN 161657)
6 J50 – Flexible print circuit (FPC) cable assembly (PN 160864) 22 P44 –Voltage test pins
to VU-IP cable (PN 952300)
7 P13 – Cable to nebulizer valve (PN 160400) 23 J47 – FFC (PN 160861) to status indicator (PN 160668)
8 J8 – FFC (PN 160659) to pressure sensor assembly 24 P68 – Cable (PN 160657) to paramagnetic O2 sensor
(MSP160870) for binary valves (PN 160169)
9 P67 – Cable to O2 valve (PN 160441) 25 P20 – Cable (PN 160656) to galvanic O2 sensor (PN 396200)
10 J51 – Cable (PN 160658) to interface board (MSP160652) 26 P42/P41 sensor test points
11 J40 – FFC (PN 160665) to communication board (PN 160184 27 J21 – FFC (PN 160347) to blower module (MSP160554) tem-
or PN 160185) perature sensor board
12 J48 – FFC (PN 160651) to ID board (PN 160666) 28 J41 – reserved for future use
13 J9 – FFC (PN 160347) to filter pressure board (PN 160377) 29 P76 – Cable to bottom fan (PN 160856)
14 P10 – Cable (PN 160857) to flow sensor O2 (PN 161657) 30 P23 – Cable to blower module (MSP160554)
15 P66 – Cable to ambient valve (MSP160442) 31 J30 – Cable to inspiratory valve (MSP160555)
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VU mainboard 3
Min. Max.
+ 24V_PS 24 VDC 21.6 V 26.4 V 11.6 A at 21.6 V 250 W Input from power supply
9.5 A at 26.4 V
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VU mainboard test points 3
Test point ref. Pin Voltage range [V] VU mainboard: Test point ref. Pin Voltage range [V]
P44 voltage test points overview
Min. Max. Min. Max.
GND 20 – – GND 19 – –
GND 2 – – GND 1 – –
Test point ref. Voltage [V] VU mainboard: Test point ref. Voltage [V]
P42/P41 sensor test points overview
2 USB port for IntelliCuff connection only 6 RS-232 serial port (reserved for HAMILTON-H900)
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ID board 3
3.3.3 ID board
The ID board will take over the functionality of the Mainboard EEprom in the future to store values such as part-, serial-, and
revision number of parts installed on the device that do not have embedded EEprom. Note that this feature of the ID board
has not been implemented yet in the HAMILTON-C6 current software version 1.1.3. Hamilton Medical will inform their part-
ners of which software version will have this feature implemented.
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Power supply components overview 3
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4
Lithium-ion Battery
75
4 Lithium-ion Battery
WARNING
• Do not use the battery for a purpose other than those specified. Otherwise, its performance will be compromised and/or
its service life will be shortened. Depending on the equipment in which the battery is used, excessively high current can
flow through the battery, possibly damaging it and leading to acid leakage, overheating, smoke emission, bursting
and/or ignition.
• Do not use the battery in combination with primary batteries (such as dry-cell batteries) or batteries of different capaci-
ties or brands. Otherwise, the battery can be overdischarged during use, or overcharged during recharging, abnormal
chemical reactions may occur, possibly leading to acid leakage, overheating, smoke emission, bursting and/or ignition.
• Do not use or leave the battery near a heat source such as a fire or a heater (+80ºC or higher). If the resin separator
should be damaged due to overheating, internal short-circuiting may occur to the battery, possibly leading to acid leak-
age, smoke emission, bursting and/or ignition.
• Do not put the battery into a microwave oven or pressurized container. Rapid heating or disrupted sealing can lead to
acid leakage, overheating, smoke emission, bursting and/or ignition.
• Do not discard the battery into fire or heat it. Otherwise, its insulation can melt down, its gas release vent or safety fea-
tures will be damaged and/or its electrolyte can ignite, possibly leading to acid leakage, overheating, smoke emission,
bursting and/or ignition on it.
• Do not immerse the battery in liquid, or allow it to get wet. Otherwise, the protective features in it can be damaged, it
can be charged with extremely high current and voltage, abnormal chemical reactions may occur in it, possibly leading
to acid leakage, smoke emission, bursting and/or ignition.
• Do not pierce the battery with a nail or other sharp objects, strike it with a hammer, or step on it. Otherwise, the battery
will become damaged and deformed, internal short-circuiting can occur, possibly leading to acid leakage, overheating,
smoke emission, bursting and/or ignition.
• Do not strike or throw the battery. The impact might cause leakage, overheating, smoke emission, bursting and/or igni-
tion. Also, if the protective feature in it becomes damaged, it could become charged with an extremely high current and
voltage, abnormal chemical reactions can occur, which can lead to acid leakage, overheating smoke emission, bursting
and/or ignition.
• Do not disassemble or modify the battery. The battery is equipped with built-in safety/protection features. Should these
features be disabled, the battery can leak acid, overheat, emit smoke, burst and/or ignite.
• If the battery leaks and the electrolyte gets into the eyes, do not rub them. Instead, rinse the eyes with clean running
water and immediately seek medical attention. Otherwise, eye injury may result.
• Do not use an apparently damaged or deformed battery. Otherwise, acid leakage, overheating, smoke emission, bursting
and/or ignition of the battery may occur.
• Consider consolidating these three into: Do not expose the battery to fire, flames, or excessive heat such as is generated
by soldering, welding, radiators and so on. If the battery gives off a bad odor, melts, becomes discolored or deformed,
leaks electrolyte fluid, appears in any way abnormal at any time, remove it from the equipment as the battery can leak
acid (electrolyte fluid), emit smoke, burst and/or ignite.
• Do not reverse the positive (+) and negative (-) terminals. Otherwise, during recharging, the battery will be reverse-
charged, abnormal chemical reactions then may occur, or excessively high current can flow during discharging, leading
to acid leakage, overheating, smoke emission, bursting and/or ignition.
• The positive (+) and negative (-) terminals are arranged in a particular orientation. Do not force the connection if you
cannot easily connect the battery terminals to the battery charger or other equipment. Confirm that the terminals are
correctly oriented. Reversing the terminals will result in reverse-charging, possibly leading to acid leakage, overheating,
smoke emission, bursting and/or ignition.
• Do not connect the positive (+) and negative (-) terminals with a metal object such as wire. Do not transport or store the
battery together with metal objects such as necklaces, hair pins, etc. Otherwise, short-circuiting will occur, over-current
will flow, causing the battery to leak acid, overheat, emit smoke, burst and/or ignite or the metal object such as wire,
necklace or hair pin can generate heat.
• Do not connect the battery to an electrical outlet, vehicle cigarette lighter, etc. When subjected to large voltage, over-
current can flow on the battery, possibly leading to acid leakage, overheating, smoke emission, bursting and/or ignition.
• Do not recharge the battery near fire or above 45°C. Otherwise, hot temperatures can trigger its built-in protective fea-
tures, inhibiting recharging or can damage the built-in protective features, causing it to be charged with an extremely
high current and voltage and, as a result, abnormal chemical reactions can occur in it, possibly leading to acid leakage,
overheating, smoke emission, bursting and/or ignition.
• To recharge the battery, use the battery charger specifically designed for the purpose and observe the recharging condi-
tions (see Section 4.7.2). A recharging operation under non-conforming recharging conditions (higher temperature and
larger voltage/current than specified, modified battery charger, etc.) can cause the battery to be overcharged, or charged
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Lithium-ion battery handling precautions 4
with extremely high current, abnormal chemical reaction can occur in it, possibly leading to acid leakage, overheating,
smoke emission, bursting and/or ignition.
• If recharging operation fails to complete even when a specified recharging time has elapsed, immediately stop further
recharging. Otherwise, acid leakage, overheating, smoke emission, bursting and/or ignition can occur.
CAUTION
• If you find rust, a bad odor, overheating, and/or other irregularities when using the battery for the first time, return it to
Hamilton Medical AG.
• If acid leaking from the battery comes into contact with your skin or clothing, immediately wash it away with running
water. Otherwise, skin inflammation can occur.
• The battery incorporates built-in safety devices. Do not use it in a location where static electricity (greater than the manu-
facturer’s guarantee) may be present. Otherwise, the safety devices can be damaged, possibly leading to acid leakage,
overheating, smoke emission, bursting and/or ignition.
• Do not use or subject the battery to intense sun or above 65°C. Otherwise, acid leakage, overheating and/or smoke
emission can occur. Also, its guaranteed performance will be lost and/or its service life will be shortened.
• The guaranteed recharging temperature range is 0°C to +45ºC. A recharging operation outside this temperature range
can lead to acid leakage and/or overheating of the battery and may cause damage to it.
• Store the battery in a location where children cannot reach it. Also, make sure that no child takes the battery out of the
battery charger or equipment.
NOTICE
Before using lithium-ion batteries for the first time, carefully study this section, including all Cautions and Warnings. Keep
this section for future reference.
4.2 Introduction
Two backup batteries, one standard and one optional, are used in the HAMILTON-C6 when the primary power source is
unavailable.
When the primary power source fails, the ventilator automatically switches to backup battery operation with no interruption
in ventilation. An alarm sounds to signal the switch over. You must silence the alarm to confirm notification of the power
system change; this resets the alarm.
The batteries supply power to the ventilator until the primary power source is again adequate or until the batteries are
depleted.
As a further safeguard, the HAMILTON-C6 provides a low battery alarm. It also has a capacitor-driven backup buzzer that
sounds continuously for at least 2 minutes when battery power is completely lost.
The ventilator recharges the batteries whenever the ventilator is connected to an AC power source, regardless of whether the
ventilator is turned on or off. The battery charge indicator blinks to show that the batteries are being charged. If the batteries
are fully charged, the charge indicator lights constantly.
The battery remaining time (in minutes) is displayed in the system window (magic key dependent). Green indicates the level
of battery charge. A high voltage symbol will be shown on the bottom right corner of the display if the ventilator unit is con-
nected to AC power source.
The battery depletion rate varies according to the age of the battery, the ventilation mode, temperature, ventilator settings,
etc.
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Evaluation of battery state of health (SoH) 4
Full Charge Capacity FCC [mAh] See the technical state or read Go into service software, technical state, the value is shown on the
the value in the exported and bottom.
printed instrument report.
Calendar age AGE [Y] See the date of manufacture The battery’s date of manufacture (e.g. IE 170410) is stamped on
date and serial number informa- the side of the battery connector.
tion on the battery.
Where:
IE => Inspired Energy
17 => Calender Year
04 => Calender Week
10 => Battery Revision
SN => Serial Number
5.0 Ah => the stored energy of the battery in Amp hours
Where:
369130 => Hamilton Medical Part Number
00 => Revision Number
81 => Serial Number
01/26/2017 => Date of manufacture [MM/DD/YYYY]
Cycles CYC [1] See the technical state on the IP Go into service software mode > technical state, then refer to the
display or read the value form state of health value shown at the bottom.
the exported instrument report.
Error ERR (%) See the technical state on the IP Go into service software mode > technical state, then refer to the
display or read the value form battery state of health value shown at the bottom.
the exported instrument report. Go into service software, technical state, the value is shown on the
bottom.
CAUTION
You must set the current date on the device before you calculate the SoH.
The State of Health (SoH) is calculated automatically by the HAMILTON-C6 ventilator's software. The calculation is done using
the several parameters: calendar age, cycles, full charge capacity, and error (see Figure 4-2).
Compare the values of the battery with the SoH chart shown in Figure 4-2. If one or more parameters is out of the green
range, perform the recommended action.
NOTICE
The examples shown in the SoH chart are only for illustration purpose. The actual SoH calculated by the device’s software
will be different, as the software considers all four SoH parameters of the battery.
Figure 4-2. Overview of the battery SoH algorithm parameters: calendar age, cycles, full charge capacity, and error
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Lithium ion battery maintenance 4
WARNING
When a battery has reached its end-of-life, the capacity is reduced and the battery weakens. The use of a ventilator with
weak batteries can cause the device to report incorrect fuel gauge information, leading to a possible unexpected ventilation
stop if AC power failure occurs.
CAUTION
• If two batteries are installed and they are subject to be replaced, always replace them together and not only one by one.
• The batteries are not hot-swappable, meaning they must only be replaced when the HAMILTON-C6 is switched off.
For details on the backup battery pack removal, refer to Section 10.4.9.
NOTICE
No additional action is required for re-charging the battery. The process starts automatically.
The blue calibration LED will flash to indicate the recalibration cycle. There may be a short delay before the calibration begins.
During calibration, the discharge resistors will heat up.
At the end of this procedure, the blue LED will stay constant indicating a fully charged, fully calibrated battery.
NOTICE
The most common cause of calibration failure is overheating of the battery during discharge. Keep the charger away from
direct sunlight or heat sources.
Battery chemical compound Battery model Min. recalibration time Max. recalibration time
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Rechargeable lithium-ion battery 4
WARNING
It is mandatory that the HAMILTON-C6 is operated with at least one battery installed.
NOTICE
• At high operating temperature, the battery does not start charging. For example after transport and high temperature.
• The backup battery is intended for short-term use only. It is not intended to be a primary power source.
• Hamilton Medical recommends that the ventilators batteries be fully charged before you ventilate a patient. If the
batteries are not fully charged and the AC power fails, always pay close attention to the level of battery charge.
The battery (MSP369130) can directly display the capacity information. The battery capacity is displayed as the RSoC (Relative
State of Charge). Each LCD segment represents 20 percent of the full charge capacity. The LCD pattern definition is given in
the table below.
1 2 3 4 5
At or below 10% x
Operating time is measured with one fully charged battery, the blower in use, without communication board, and with the
following settings: Mode = PCV+, Rate = 10 b/min, Pcontrol = 10 cmH2O, I:E = 1:4, PEEP = 5 cmH2O, Flow trigger = 5 l/min,
Oxygen = 40%, backlight = 10% ≥ 1.5 hours.
The actual operating time depends on battery age and how the battery is used and recharged. This operating time applies to
a new, fully charged battery not exposed to extreme temperatures. Recharge time for battery 1 and/or 2: 2.5 hours minimum
while ventilator is connected to AC.
NOTICE
• The charger will automatically begin to charge the battery.
• The LEDs in the status window will provide status information as detailed in the table.
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Warranty 4
4.8 Warranty
Batteries are consumable parts. Therefore they are excluded from the standard warranty, except out-of-box failures.
4.9 Disposal
WARNING
• When the battery reaches its end-of-life, the capacity is reduced and the battery becomes unreliable. The use of a venti-
lator with such batteries may cause wrong fuel gauge information leading to an unexpected ventilation stop when a
power fail occurs.
• Regulations vary from country to country. Dispose of the batteries in accordance with local regulations.
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5
Preventive Maintenance and Testing
5.1 Overview.............................................................................................................................................. 89
5.2 Hospital's preventive maintenance ....................................................................................................... 91
5.3 Engineer's preventive maintenance ...................................................................................................... 92
87
5 Preventive Maintenance and Testing
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Overview 5
5.1 Overview
WARNING
• To prevent transmission of disease, you must use personal protective equipment when handling contaminated bacterial
filters, patient accessories or the ventilator. Refer to the HAMILTON-C6 operator’s manual for instructions on steriliza-
tion.
• The device must be cleaned with disinfectant to prevent the spread of infection and germs.
• Used HEPA and air filters must be handled as contaminated. Follow all local, state, and federal regulations with respect
to personal and environmental protection when disposing of used filters.
CAUTION
Before you open or handle electronic parts of the HAMILTON-C6, make sure that you use an applicable electrostatic dis-
charge (ESD) device such as ESD wrist strap to equalize your body’s charge with the ventilator unit’s charge.
This will help protect the electronic components of the ventilator unit from ESD damage.
1. Introduction
All preventive maintenance and testing must be performed:
• After replacing a component
• Once a year (regardless of being used or not being used during the year)
• When the service time set date is reached (see Service Section 7.7.3)
To perform preventive maintenance, perform all the steps shown in Items required for preventive maintenance and testing
(see Section 5.2).
• Electrical safety tests, • Test equipment for HAMILTON-C6; see the Hamilton Medical website: Partner-
refer to Section 6.1 net -> technical support -> recommended spare part list -> test equipment
(complete)
• Service software,
• For more details about tools required for the test, refer to the Test equipment
refer to Section 7.1
section under Service Software
4. Procedure
NOTICE
Maintenance and testing is not complete until all steps are successfully performed.
1 Perform (or confirm it has been performed) the Hos- Hospital's preventive maintenance, 5-15 min
pital's Preventive Maintenance. refer to Section 5.2.
3 Perform parts replacements as necessary. • Maintenance tools and test equip- N/A
ment, refer to Chapter 11.
• Components removal/installation,
refer to Chapter 10.
4 Perform the electrical safety tests and calibrations. Electrical Safety Tests, 10 min
refer to Chapter 6.
6 Finish the testing by completing the tasks Refer to the HAMILTON-C6 Operator’s 20 min
documented in the tests, calibrations and utilities Manual (PN 624945) local language
section of the HAMILTON-C6 Operator’s Manual equivalent.
(PN 624945).
5. Part replacment
If you a replace a part of the HAMILTON-C6 ventilator, you must go back to “step 3” (see Table 5-2).
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Hospital's preventive maintenance 5
Between patients and Breathing circuit (including mask, inspira- Replace with sterilized or new single-patient use parts.
according to hospital policy tory or expiratory filter, flow sensor, nebu-
lizer jar, expiratory valve set)
Every month (or more often • Fan filters (installed on the rear and Check for dust and lint. If needed, clean or replace. Refer
if required) bottoms fans of the VU) to Section 10.4.5.
• Air intake pre filters (installed on the
HEPA filter)
Every 6 months Batteries Recharge the batteries by connecting the power cable of
the ventilator unit to a primary power source for at least
4 hours.
CO2 sensor If the CO2 option is installed, have a CO2 accuracy check
performed. Refer to Section 7.13.
Yearly maintenance IntelliCuff connection port The IntelliCuff device itself is maintenance free or should
be maintained according to your institution’s protocols.
The port must be serviced annually.
Perform service-related preventive maintenance. Refer to
Sections 7.16 and 10.4.4.
WARNING
This section is not a stand-alone, independent part of the manual. Perform the tasks detailed here only as a part of, and as
instructed. Refer to Sections 5.1 and 5.2.
NOTICE
Galvanic oxygen sensor life specifications are approximate. The actual oxygen sensor life depends on the operating environ-
ment. Operation at higher temperatures, higher oxygen concentrations will decrease the sensor's life cycle.
Perform the engineer's preventive maintenance according to the procedures in the table below:
Table 5-4. Engineer's preventive maintenance
Interval Part/Accessory Procedure
HPO inlet filter Check and replace if necessary. Refer to Section 10.4.2.
Calibrations and tests Perform all calibrations and tests in the service software.
Refer to Section 7.1.
General tests and checks Perform all general tests and checks. Refer to Section 7.12.
Pre-operational checks Perform all general tests and checks. Refer to Section 7.12.
When the expected blower timer (ebt) Blower module Replace the blower when blower timer has reached 100%.
or blower timer is ≥ 100% Refer to Section 10.4.18.
Also replace the blower when the prediction of blower timer
in the next 6 months reaches 100%. Refer to Section 7.7.4.
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6
Electrical safety
93
6 Electrical safety
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Overview of the electrical safety tests 6
WARNING
• Electrical Safety Tests (IEC 62353) detailed in this section must be performed as part of, or as instructed in Section 5.2. In
addition, IEC 62353 requires testing before initial start-up, after repair/service, or periodical/preventive maintenance.
• Disconnect the power cable of the device from the mains power supply if connected before you do the Electrical Safety
Tests (IEC 62353) to prevent potential electrical hazards.
• You must do the electrical safety tests (IEC 62353) after a service or repair. This includes the following:
– Installation or replacement of the communication board
– Replacement of the power supply
– Replacement of the mainboard
– Removal of ground contacts from the HAMILTON-C6 ventilator
– Replacement of the interface board
– Preventive maintenance
– Installation of the HAMILTON-C6 ventilator
– Installation of an electrical/electronic accessory
Hamilton Medical AG performs a set of Electrical Safety Tests, as specified in IEC 60601-1, on all the ventilator and compres-
sor units that it manufactures. Hamilton Medical AG performs these tests using devices such as RIGEL 288 – Hand-held Elec-
trical Safety Analyzer or Metron QA90 – Electrical Safety Analyzer.
It is a legal requirement to do the Electrical Safety Tests, as specified in IEC 62353, if any of the condition(s) stated above
applies to an in-service ventilator.
6.2 Visual checks: Contact between ventilator unit ground (earth) and contact springs
1. Remove the left side cover and the top cover from the ventilator unit.
2. Remove the protection shield (5) from the PCB.
3. Check the position and alignment of contact spring (2) below the metal frame (1) on the right side of the ventilator unit.
Make sure that the contact spring (2) is not damaged.
4. Do a visual check for contact between the contact spring (4) on the mainboard (3) and the right metal frame (1).
5. Do a visual check for contact between the contact springs (6) on the left metal frame (7) and the protection shield (5).
6. Install the protection shield (5) on the PCB.
7. Install the top cover and the left side cover on the ventilator unit.
Figure 6-1. Visual checks: ventilator unit ground (earth) and contact springs
2 Contact spring 6 Contact spring on left metal frame (left side of ventilator
unit)
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Ground (earth) checks: ventilator unit and interaction panel 6
WARNING
Disconnect the power cable from the ventilator unit and from the mains power supply if connected before you do the
ground (earth) checks to prevent potential electrical hazards.
Table 6-1. Ventilator Unit and Interaction Panel Ground (earth) Tests
1. Ground (earth) pin of the ventilator unit power receptacle and the IntelliCuff USB port in the
rear of the ventilator unit. Make sure that the IntelliCuff is disconnected from the ventilator unit
before you do the test.
2Ω
2. Ground (earth) pin of the ventilator unit power receptacle and the USB port on the right-
hand side of the Interaction Panel (IP).
Perform the ground (earth) checks on the Ventilator Unit (VU) and the Interaction Panel (IP) as shown in the following figures:
Figure 6-2. VU ground (earth) checks: IntelliCuff USB port and earth pin of power receptacle
2 Voltage, current and resistance (mAVΩ) probe 5 Ground (earth) pin of ventilator power receptacle
Figure 6-3. VU and IP ground (earth) checks: IP USB port and earth pin of power receptacle
3 COM (common) probe 6 Ground (earth) pin of the ventilator power receptacle
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Electrical safety tests 6
NOTICE
RIGEL 288 – Hand-held electrical safety analyzer is used for the electrical safety tests.
Type B Type BF
Setup Setup for Type B (without communication board • Setup for Type BF (with communication board
installed). For details, refer to Section 6.4.4.1. installed). For details, refer to Section 6.4.4.2.
• Setup for Type BF (with communication board
and humidifier installed). For details, refer to
Section 6.4.4.4.
• Setup for Type BF (with humidifier installed).
For details, refer to Section 6.4.4.3.
NOTICE
The measured current value is the effective Root-Mean-Square (RMS ) value.
All measured values must be recorded for reference and to be used to evaluate the ventilators electrical safety. The last
recorded values for the electrical safety tests must be used as reference for the next electrical safety tests. Note that new val-
ues that are measured within 90 to 100% of the last reference values are acceptable.
Applied part is for compliance with specified requirements for protection against electric shock.
NOTICE
Use the applicable electrical safety test cable(s) for Type BF electrical safety test.
6.4.4.1 Setup for Type B device (without communication board and humidifier)
Note that a RIGEL 288 – Hand-held electrical safety analyzer is used in the test setup for the Type B electrical safety test.
1. Connect the probe connector (3) to the earth-bond probe socket on the electrical safety analyzer (1).
2. Connect the power cable plug (6) of the ventilator to the electrical safety analyzer power receptacle (7).
3. Connect the probe (4) to the potential equalization conductor (5) at the rear of the ventilator.
4. Connect the electrical safety analyzer (1) power cable (2) to the mains power supply.
5. Power ON the HAMILTON-C6 in standby mode.
6. Start the test sequence of the safety analyzer.
Figure 6-5. Setup for Type B device (without communication board and humidifier)
4 Probe
6.4.4.3 Setup for Type BF device (with HAMILTON-H900 and without communication board)
Note that a RIGEL 288 – Hand-held electrical safety analyzer and HAMILTON-H900 (humidifier) are used in the test setup for
the Type BF electrical safety tests.
1. Perform the electrical safety test for Type B device. Refer to Section 6.4.4.1.
2. Perform the electrical safety test on the HAMILTON-H900. Refer to the HAMILTON-H900 Service Manual (PN 624466),
Chapter 6 – Electrical Safety.
3. Connect the probe connector (3) to the earth-bond probe socket on the electrical safety analyzer (1).
4. Connect the power cable plug of the ventilator to the electrical safety analyzer power receptacle (9).
5. Connect the power cable (6) of the HAMILTON-H900 (4) to the HAMILTON-H900 power socket at the rear of the
ventilator (8).
6. Connect the communication cable (7) of the HAMILTON-H900 (4) to COM port 3 at the rear of the ventilator (8).
7. Connect the probe (5) to the HAMILTON-H900 heater plate.
8. Connect the electrical safety analyzer (1) power cable (2) to the mains power supply.
9. Power ON the HAMILTON-C6 in standby mode.
10. Start the test sequence of the safety analyzer.
Figure 6-7. Setup for Type BF device (with HAMILTON-H900 and without communication board)
5 Probe
6.4.4.4 Setup for Type BF Device (with communication board and HAMILTON-H900)
Note that a RIGEL 288 – Hand-held electrical safety analyzer and HAMILTON-H900 (humidifier) are used in the test setup for
the Type BF electrical safety tests.
1. Perform the electrical safety test for Type BF device. Refer to Section 6.4.4.2.
2. Perform the electrical the electrical safety test on the HAMILTON-H900. Refer to the HAMILTON-H900 Service Manual
(PN 624466), Chapter 6 – Electrical Safety.
3. Connect the probe connector (3) to the earth-bond probe socket on the electrical safety analyzer (1).
4. Connect the power cable plug of the ventilator to the electrical safety analyzer power receptacle (14).
5. Connect the power cable (6) of the HAMILTON-H900 (4) to the HAMILTON-H900 power socket at the rear of the
ventilator (9).
6. Connect the HAMILTON-H900 communication cable (7) to COM port 3 at the rear of the ventilator (9).
7. Connect the 10-way applied part, adapter box cable connector (13) to the electrical safety analyzer (1).
8. Connect the applicable electrical safety test cable (10) to the applicable port on the communication board (8).
9. Connect the probe (5) to the HAMILTON-H900 (4) heater plate.
10. Connect the electrical safety analyzer (1) power cable (2) to the mains power supply.
11. Connect the electrical safety test cable connector (11) to port on the 10-way applied part adapter box (12).
12. Power ON the HAMILTON-C6 in standby mode.
13. Start the test sequence of the safety analyzer.
Figure 6-8. Setup for Type BF device (with communication board and HAMILTON-H900)
107
7 Service software
7.1 Introduction
WARNING
• Read the preventive maintenance and testing overview, Section 5.1, before performing any of the tests in this section.
• If one of the tests indicates that you must replace a part, do so immediately and update the service entry (see Section
7.7.2), then repeat the complete series of tests. For details on the complete tests, refer to Chapter 7.
CAUTION
• To prevent patient or ventilator contamination, always use a bacterial filter between the HAMILTON-C6 and the
inspiratory limb of the patient breathing circuit.
• For troubleshooting, refer to the Hamilton Medical online helpdesk (ky2help) knowledgebase: https://hamil-
ton.ky2help.com/login.php
• Record all results of the HAMILTON-C6 ventilator unit on the Test Report form when you complete an installation of the
device, or service, or replacement of a part or component (see Chapter 17).
• Confirm that the technical state is updated and that the device has been restarted after technical state modifications. For
details, refer to Section 7.7.2. Always use an adult breathing circuit if a circuit is required during the tests.
NOTICE
The HAMILTON-C6 needs a warm-up period. Make sure that you operate the ventilator unit in ventilation mode for at least
20 minutes.
This chapter describes each of the units comprising the HAMILTON-C6 service software.
Before you start the tests and calibrations in Service Software Mode, make sure that you are familiar with typographic con-
ventions and expressions. For details, refer to the Preface.
The HAMILTON-C6 test report form is the standard form to be used and must be completed each time the service software is
performed. If you do not have a suitable form, you can photocopy and use the Test Report form for the HAMILTON-C6 venti-
lator (see Chapter 17).
5101 SW update
1. Connect the power cable to the ventilator power receptacle in the lower rear of the ventilator.
2. Connect the power cable plug to the mains power supply.
3. Press and hold the Power/Standby key at the front of the interaction panel, then press and hold the 100% O2 and the
Manual Breath keys at the same time.
4. Release the 100% O2 and the Manual Breath keys when the Audio Pause key illuminates. The main service software
screen will be shown on the display after the boot sequence is complete.
5. To exit the service software mode: power off and restart the ventilator unit.
5. After the service software starts, the main service software screen is displayed.
Where:
• yyyy is the year
• mm is the month
• dd is the day
• hh is the hour (24-hour format)
• mm is the minute
• ss is the second
NOTICE
Specification for the USB flash drive:
− We recommend that you use an 8 GB USB flash drive (PN 396376), which can be ordered from Hamilton Medical
− File system: FAT or FAT32
− Unpartitioned memory
− No operating system or security software installed
Figure 7-7. Hardware version tab screen: Technical state of IP and VU overview
7.7.2.1 Hardware version tab: Interaction panel (IP) and ventilator unit (VU)
1. Touch the HW version tab.
2. The HW version tab will display the Part name, Part No., Rev, Serial No., and Additional Information.
Note that the status information (Part name, Part No., Rev, Serial No., and Additional Information) of the following
hardware components for both IP and VU will be updated automatically:
Interaction panel (IP):
– Interaction Panel
– Interaction Panel Processor Board
– Key Panel
– Touch Controller
– Alarm Lamp Board
Ventilator unit (VU):
– Device
– Mainboard
– Processor Board
– Pressure Sensor Board
– Interface Board
– Flow Sensor Air
– Flow Sensor O2
– O2 Sensor
– Communication Board (optional)
– Battery 1
– Battery 2 (optional)
Note that the status information of the following hardware components must be updated manually:
Interaction panel (IP):
– Interaction panel
– Interaction panel front
Ventilator unit (VU):
– Blower module
– Inspiration valve
– Expiration valve
– Mixer valve assembly
– Ambient valve
– Power supply
3. Touch the IP or VU button to view the hardware version information for the interaction panel (IP) or the ventilator unit
(VU).
4. Record the hardware version information of the HAMILTON-C6 ventilator on the Test Report (see Chapter 17).
NOTICE
If the technical state of a component or hardware cannot be read from the EEPROM, the ventilator will fail the self-test,
with an alarm sound. The self-test status message Technical state failed will be shown on the display. Other technical faults
may also be shown on the display.
Figure 7-8. Hardware version tab screen: Interaction panel (IP) overview
Figure 7-9. Hardware version tab screen: Ventilator unit (VU) overview
2. Scroll down and select the Part which has been replaced.
3. Select the Part No., Revision, or Serial No. that need to be updated.
Note that the following devices or components information must be updated manually:
– Device
– Blower
– Inspiration valve
– Expiration valve
– Mixer assembly
– Ambient valve
– Power supply
– Interaction panel
– Interaction panel front
Figure 7-14. Modify Tab: Save the entry for the selected part or component
Figure 7-15. Overview of the transfer tab screen: Export/Import of the technical state
The Transfer tab has two (2) buttons: Export and Import
NOTICE
The Import function will import information only on parts that can be modified.
The buttons lets you export/import the technical state of the device to/from a USB flash drive. By exporting, the service soft-
ware creates a directory, if it does not exist on the USB flash drive.
The naming convention of this directory is: INSTRUMENT-sn#device_serial_number: /myUSBDevice/C6-sn-1010/.
The file which is exported is a .csv file (comma separated file) containing the ventilator technical state. The file has the same
naming convention as the directory created on the USB flash drive, for example, C6-sn-1010.csv.
For importing values to the devices, make sure that there is a directory following the naming convention given above, and
a .csv file with the correct name according to the device serial number.
NOTICE
Specification for the USB flash drive:
- File system: FAT or FAT32
- Unpartitioned memory
- No operating system or security software installed
7.7.3 Service
1. Touch the Service tab to view the total ventilator unit (VU) and interaction panel (IP) Operating hours.
2. Touch the Reset button to reset the service date after a service or preventative maintenance.
NOTICE
The next service date will be set to one calendar year based on the current date.
3. Record the Operating hours of the VU and IP, and the Next service date on the HAMILTON-C6 ventilator Test Report
form (see Section 17.1).
CAUTION
• When blower operation time limit reaches 100%, the alarm Blower service required message will be shown on the dis-
play. Replace the blower when you see this message.
• After the blower has been replaced, enter the serial number and revision number in the technical state. This will reset the
Blower timer.
NOTICE
The Blower time (operating time) is shown as a percentage. The expected operation time limit (i.e.100%) is calculated from
the operating hours, temperature, and the rotational speed of the blower.
Where:
ebt = expected blower timer in 6 months [%]
bt = current blower timer [%]
y = number of years since the installation of the blower [Year(s)]
After replacement of the blower module, enter the serial number and revision number of the blower module in the Technical
state window and the blower timer will be reset. For details, refer to Section 7.7.2.3.
2. Touch the Year, Month, Day, Hours, or Minutes button that need to be changed, or rotate the P&T control knob until the
desired button is highlighted, then press the P&T control knob to register your selection.
3. Change the number displayed by rotating the P&T control knob.
4. Touch the selected button (Year, Month, Day, Hours, or Minutes) again or press the P&T control knob to register the new
entry.
5. When all selections are complete, touch the Set button to confirm the setting(s).
Inspiratory valve Page No. 2342 For details, refer to Section 7.8.1.1.1.
Expiratory valve Page No. 2343 For details, refer to Section 7.8.1.1.3.
Oxygen sensor Page No. 2346 For details, refer to Section 7.8.1.1.4.
Flow sensor Page No. 2347 For details, refer to Section 7.8.1.1.5.
Components Test
Alarm system Page No. 2102 For details, refer to Section 7.8.2.1.1.
HMI Controller Page No. 2119 For details, refer to Section 7.8.2.1.2.
Alarm monitor 1 Page No. 2113 For details, refer to Section 7.8.2.1.3.
Alarm monitor 2 Page No. 2114 For details, refer to Section 7.8.2.1.4.
User interface tab Page No. 2115 For details, refer to Section 7.8.2.2.
Binary valve Page No. 2106 For details, refer to Section 7.8.2.3.1.
Blower flow Page No. 2104 For details, refer to Section 7.8.2.3.3.
Blower pressure Page No. 2105 For details, refer to Section 7.8.2.3.4.
Expiratory valve Page No. 2111 For details, refer to Section 7.8.1.1.3.
Inspiratory valve Page No. 2107 For details, refer to Section 7.8.2.3.6.
Nebulizer valve Page No. 2116 For details, refer to Section 7.8.2.4.2.
Ambient valve Page No. 2108 For details, refer to Section 7.8.2.4.3.
Proximal test Page No. 2110 For details, refer to Section 7.8.2.4.4.
Air Entry test Page No. 2117 For details, refer to Section 7.8.2.4.5.
System Test
Flow test Page No. 2202 For details, refer to Section 7.8.3.2.
Tightness test Page No. 2204 For details, refer to Section 7.8.3.4.
Adjustment / Calibration > Calibration Aligns the gain and offset (voltage-offset) of the inspira- • Inspiratory valve
Tab > Inspiratory Valve (Page No. 2342) tory valve.
For details, refer to Section 7.8.1.1.1. Calibration of the Qvent flow rate is done with 12 l/min
at a low pressure of 20 mbar and at a high pressure of
40 mbar.
Adjustment / Calibration > Calibration Adjusts the pressure sensor gain and offset for • Pressure sensor:
Tab > Pressure (Page No. 2341) Pes using an external pressure measurement as – Pvent_control
For details, refer to Section 7.8.1.1.2. reference.
– Pvent_monitor and Paw
The voltage offset for the Pvent monitor is also
– Pes (Paux)
calibrated.
Adjustment / Calibration > Calibration Before the calibration starts, an autozero of Pvent_con- • Expiratory valve
Tab > Exp. valve (Page No. 2343) trol, Pvent_monitor, Paw, Pflow-sensor
For details, refer to Section 7.8.1.1.3. and IexpValve are performed. If the autozero fails,
a failure message will be shown on the screen,
which means the calibration cannot start. During
calibration, the gain and offset parameters for the expira-
tory valve characteristics will be aligned.
Adjustment / Calibration > Calibration The galvanic O2 oxygen sensor calibration is divided into • Types of oxygen sensor:
Tab > O2 sensor (Page No. 2346) two parts: – Galvanic O2 sensor
For details, refer to Section 7.8.1.1.4. 1. Offset calibration: calibrates the offset voltage of – Paramagnetic O2 sensor
the amplifier circuit.
2. Gain calibration: the oxygen sensor calibration takes
approximately 2 minutes to complete. During the
calibration, the ventilator delivers an increased oxy-
gen concentration (when high pressure oxygen
(HPO) hose is connected) to the oxygen sensor. The
calibration tests the oxygen sensor and resets the
calibration points specific to the oxygen sensor in
use.
The software recognizes if a paramagnetic O2 sensor is
installed and performs the calibration on a single point
within 2 minutes, with a High Pressure Oxygen (HPO)
hose connected (>99% O2 required) or at 21% O2.
Adjustment / Calibration > Calibration This calibration checks and resets the calibration point • External flow sensor Qaw
Tab > Flow sensor (Page No. 2347) specific to the flow sensor in use.
For details, refer to Section 7.8.1.1.5. The flow sensor is calibrated in both directions.
From the main service software screen, touch the Tests / Calibration button.
NOTICE
• Make sure that the HAMILTON-C6 operates for a minimum of 20 minutes in ventilation mode before you start the
inspiratory valve calibration.
• The service software goes through the different stages of the inspiratory valve calibration automatically.
7.8.1.1.2 Pressure
1. Touch the Pressure button.
CAUTION
• Check the whole setup for leaks if the test cannot be performed.
• The flow from the expiration outlet must be approximately zero (0). It is important that you close and reopen the pres-
sure calibration window before you do another pressure calibration test.
NOTICE
The values on the screen should equal the values on the pressure gauge.
7. If adjustment is necessary, adjust the Gain by using the P&T control knob. Adjust the Gain until the external pressure
gauge shows 50 ±0.5 mbar (51 ±0.5 cmH2O).
8. Press the P&T control knob to apply the new Gain set value.
2. Connect the Silicone tube 35 cm 22F (e.g., PN 260100) with a filter (PN 279204) as shown on the screen.
3. Touch the Start button. The ventilator performs an autozero procedure to prevent incorrect calibration due to remaining
pressure inside the limb.
NOTICE
• The different calibration stages of the expiratory valve is automatic. During the calibration process, the Pvent_monitor
and Iexp changing values are shown on the display.
• When the calibration process for the expiratory valve is completed, the status message Calibration successfully finished
will be shown on the display.
7.8.1.1.4 O2 sensor
NOTICE
The calibration procedure both the galvanic O2 sensor and the paramagnetic O2 sensor are similar.
When the galvanic O2 sensor calibration process is completed, the status message 'Offset OK' and 'Gain OK' are shown on
the display.
When the paramagnetic O2 sensor calibration process is completed, the status message Calibration OK is shown on the dis-
play.
2. Connect the flow sensor as shown above with an adapter (PN 279928).
NOTICE
The flow sensor is inverted, then connected to the tubing system for the first step of the calibration. The second step of the
calibration is done without the adapter, and the flow sensor is turned 180º degrees, then reconnected to the tubing
system.
When the flow sensor calibration process is completed, the status message Flow sensor calibration successful will be shown
on the display.
7.8.1.2.1 Pressure
Touch the Pressure button to view the different pressure sensors tests/calibration parameters.
7.8.1.2.3 Valves
Touch the Valves button to view the expiratory valve and inspiratory valve Offset and Gain values.
7.8.1.2.4 O2 sensor
Touch the O2 sensor button to view the galvanic O2 sensor Offset and Gain values.
7.8.1.2.5 Rinsp
Touch the Rinsp button to view the calibration values of the inspiratory tube resistance at different flow rates.
CAUTION
If calibration is not possible because of a corrupt calibration file, press the Default set. tab to restart the ventilator service
software.
NOTICE
The Default set. tab provides the option to reset or set the values to a pre-determined default settings for the flow sensors
settings or for all sensors and device settings.
NOTICE
If you choose All settings, a warning message will be shown on the display.
3. Touch the Confirm button to reset all values to the default settings.
Component Test > Electronics Tab > This test allows activating the components related to • Speaker
Alarm System (Page No. 2102) the alarm system, it also tests the loudness levels. The
test result needs to be confirmed manually. The Alarm lights:
For details, refer to Section 7.8.2.1.1.
Alarm sound check is for internal use only. • red
• green
• blue
Component Test > Electronics Tab > Tests the backup alarm lamp and the Hamilton logo • Backup alarm lamp
HMI controller (Page No. 2119) lights. • Hamilton logo lights
For details, refer to Section 7.8.2.1.2.
Components Test > Electronics Tab > (Step 1) • Alarm LED on the ventilator
Alarm Monitor 1 (Page No. 2113) These tests diagnose the alarm monitoring system unit
For details, refer to Section 7.8.2.1.3. components. • Ambient mode
(Steps 2–3) • Buzzer
Ambient mode test consists of setting the blower to • Bottom fan and rear fan
achieve a certain pressure and a certain flow for 5 s, • Inspiratory valve
afterwards the instrument will be switched to ambi-
• Ambient valve
ent mode causing the blower to stop.
The ambient mode has activated the Audio Pause and
the buzzer. The test result needs to be confirmed
manually.
(Steps 4–7)
The test checks the alarm in case the bottom and/or
the rear fan fails. Note that the fan must be stopped.
It requires stopping the fan.
Components Test > Electronics Tab > This test activates the software watchdog. The test • Watchdog (software tasks)
Alarm Monitor 2 (Page No. 2114) result has to be confirmed manually. Afterwards the
For details, refer to Section 7.8.2.1.4. ventilator needs to be restarted.
Components Test > User Interface Tab With this test the user interface related components • P&T control knob and LED
(Page No. 2115) can be activated in order to check the interaction of • Hard keys + LEDs
For details, refer to Section 7.8.2.2. the hard keys with the GUI. Hard key combinations
• Backlight (day/night bright-
can also be tested. Dimming the screen and alarm
ness)
lamp are tested using the day/night button. The P&T
control knob has 16 steps. The test is to see that all
16 steps register with the ventilator.
Components Test > Pneumatics 1 Tab > This test checks the autozero valves during operation • Autozero valves
Binary Valve (Page No. 2106) and autozeroing sequence. A constant pressure is • Pvent_monitor Pflowsensor
For details, refer to Section 7.8.2.3.1. applied. Both status, “running” and“autozero”,are
tested for the following valves: Pvent_monitor,
PFlowsensor.
Components Test > Pneumatics 1 Tab > The test is repeating the autozero sequence 5 times • Autozero of:
Autozero (Page No. 2109) under a defined pressure. – Pressure sensor Paw
For details, refer to Section 7.8.2.3.2. – Flow sensor Qaw
– Pvent_monitor
– Pvent_control
Components Test > Pneumatics 1 Tab > Several flows (ml/s) will be set as target to the blower • Blower
Blower Flow (Page No. 2104) and the achieved blower speed in rpm measured by
For details, refer to Section 7.8.2.3.3. the hall sensor should be within the defined toler-
ance.
Components Test > Pneumatics 1 Tab > Several pressures are set as target to the blower • Blower
Blower Pressure (Page No. 2105) and the achieved pressure measured by the pressure
For details, refer to Section 7.8.2.3.4. sensor Pvent_monitor should be within the given
tolerance.
Components Test > Pneumatics 1 Tab > This test checks the expiratory valve. Several pressures • Expiratory valve
Expiratory Valve (Page No. 2111) are set as target for a constant flow Qinsp to the • Expiratory valve set
For details, refer to Section 7.8.2.3.5. blower. The pressures are measured by Paw and have
to be within the defined tolerance.
Components Test > Pneumatics 1 Tab > This test checks the inspiratory valve tightness and • Inspiratory valve
Inspiratory Valve (Page No. 2107) flow control with Qinsp 0, 18, 150, and 180 l/min as
For details, refer to Section 7.8.2.3.6. well as pressure measurement Pvent_monitor with
Pinsp of 2, 25, 47.5, and 70 mbar.
Additionally, the flow has to be verified with an exter-
nal flow analyzer.
Components Test > Pneumatics 2 Tab > For this test the ventilator needs to be connected to • O2 mixer assembly
O2 Input (Page No. 2112) high pressure oxygen. Several flows will be set as tar-
For details, refer to Section 7.8.2.4.1. get to the O2 mixer valve. The oxygen flow is mea-
sured by the internal flow sensor QO2 and has to be
within a certain tolerance. In a second test the leak-
age is tested.
Components Test > Pneumatics 2 Tab > Nebu- For this test the ventilator needs to be connected to • Nebulizer valve
lizer Valve (Page No. 2116) high pressure oxygen. In this test the proximal flow
For details, refer to Section 7.8.2.4.2. sensor is used to measure the generated flow when
the nebulizer valve is in closed and open states. The
test results are successful if the measured Qaw
matches to the defined tolerances.
Components Test > Pneumatics 2 Tab > This test checks the ambient valve with a blower pres- • Ambient valve
Ambient Valve (Page No. 2108) sure of 20 and 110 mbar in off, closed and active
For details, refer to Section 7.8.2.4.3. open state. The result is measured with Pvent_moni-
tor pressure sensor.
In addition, the over pressure supervision is tested
where the valve must open at a provided pressure of
115 ±5 mbar.
Components Test > Pneumatics 2 Tab > This test consists of three parts: • Rinse flow
Proximal Test (Page No. 2110) • Rinse flow test: • Pressure sensor Paw and Pes
For details, refer to Section 7.8.2.4.4. This test requires checking the rinse flow manually • Proximal flow sensor Qaw
by immersing the 2 flow tubes in a glass of water
as depicted. The number of bubbles has to be
approximately equal on each outlet.
• Proximal pressure:
This test allows checking the proximal pressure of
the external flow sensor and Pes. Two different
pressures are applied consecutively by the blower.
The achieved pressure is measured by the pressure
sensor Paw/Pes and has to be within the tolerance.
• Proximal flow:
A certain flow is set as target to the blower,
controlled by the internal flow sensor Qvent. The
flow through the proximal flow sensor is measured
by the internal differential pressure sensor Qaw
and has to be within a certain tolerance.
Components Test > Pneumatics 2 Tab > This test allows checking the filter pressure sensor • HEPA filter
Air Entry Test (Page No. 2117) Pfilter with and without an obstructed filter. • Pressure sensor Pfilter
For details, refer to Section 7.8.2.4.5.
NOTICE
• The loudness setting also sets the loudness for the alarm system tests.
• The Alarm sound can also be changed for the alarm system tests.
To check the alarm sound on high-, medium-, and low-priority alarm: set the loudness range (1-16), then do the alarm sys-
tem test (see Section 7.8.2.1.1).
5. Touch the OK or NOT OK button to confirm the operating status of the speaker alarm system test.
NOTICE
After you have completed all the alarm system tests, the operating status confirmation message OK or NOT OK for each
alarm system will be shown on the display.
5. Press the Audio Pause key on the front of the VU, then observe that the Audio Pause LED is ON.
Figure 7-62. HMI controller test: Activate the audio pause key
6. Touch the OK or NOT OK button to confirm the operating status of the Audio Pause LED.
9. Observe that the HAMILTON-C6 logo LED on the lower front of the IP panel is ON.
10. Touch the OK or NOT OK button to confirm the operating status of the HAMILTON-C6 logo LED.
Figure 7-65. HMI controller test: HAMILTON-C6 logo LED operating status
11. Observe that the 'S' logo LED after the HAMILTON-C6 logo on the lower front of the IP panel is ON.
12. Touch the OK or NOT OK button to confirm the operating status of the 'S' logo LED.
Figure 7-66. HMI controller test: HAMILTON-C6 'S' logo LED operating status
When the HMI controller tests are completed, the status message Test completed will be shown on the display.
3. Observe that the alarm LED on the status indicator panel of the ventilator unit (VU) is blinking.
4. Touch the OK or NOT OK button to confirm the operating status of the alarm LED on the VU status indicator panel.
Figure 7-70. Alarm monitor 1 test: Alarm LED on VU status indicator panel operating status
5. Observe that the breathing LED on the status indicator panel of the VU is ON.
6. Touch the OK or NOT OK button to confirm the operating status of the breathing LED on the VU status indicator panel.
Figure 7-71. Alarm monitor 1 test: Breathing LED on VU status indicator panel operating status
7. Observe that the battery LED on the status indicator panel of the VU is ON.
8. Touch the OK or NOT OK button to confirm the operating status of the battery LED on the VU status indicator panel.
Figure 7-72. Alarm monitor 1 test: Battery LED on VU status indicator panel operating status (ON state)
9. Observe that the battery LED on the status indicator panel of the VU is blinking.
10. Touch the OK or NOT OK button to confirm the operating status of the battery LED on the VU status indicator panel.
Figure 7-73. Alarm monitor 1 test: Battery LED on VU status indicator panel operating status (blinking)
11. Disconnect the inspiratory and the expiratory tubes from the VU if connected.
12. Touch the Next button to continue the test. The test status message Testing Ambient mode in progress... will be shown
on the display.
Figure 7-74. Alarm monitor 1 test: Disconnect the inspiratory and expiratory tubes (if connected)
13. Observe that the Audio Pause LED is ON and the buzzer sound.
14. Touch the OK or NOT OK button to confirm the operating status of the Audio Pause LED and the buzzer sound.
Figure 7-76. Alarm monitor 1 test: Audio pause LED (ON) and buzzer sound operating status
15. Remove the bottom fan cover from the bottom of the VU.
16. Stop the bottom fan blades with your hand, then observe that the status message Fan Failure alarm is shown on the
display.
17. Release the bottom fan blades after the status message Fan Failure alarm is shown on the display.
Figure 7-78. Alarm monitor 1 test: Bottom fan failure test status
18. Remove the rear fan cover and filter from the rear of the VU.
19. Stop the rear fan blades with your hand, then observe that the status message Fan Failure alarm is shown on the display.
20. Release the rear fan blades after the Fan Failure alarm is shown on the display.
Figure 7-80. Alarm monitor 1 test: Rear fan failure test status
21. Verify that the alarm monitor 1 tests status message Test completed is shown on the display.
22. Install the bottom fan cover on the bottom of the VU.
23. Install the rear fan filter and the rear cover on the rear of the VU.
Figure 7-83. Alarm monitor 2 test: Activate the Watchdog (IP and VU alarm LED (blinking) with buzzer sound)
6. Touch the OK or NOT OK button to confirm the operating status (success) of the alarm LED and the buzzer sound for
both IP and VU.
Figure 7-84. Alarm monitor 2 test: Watchdog operating status (alarm LED status indicator with buzzer sound)
3. Press each hardkey on the Interaction Panel (IP) and observe that the color of the Next color button on the display
matches with each hardkey pressed and the P&T control knob illuminating light color.
Figure 7-86. User interface tests: Hardkeys and P&T control knob
4. Touch the Next color button on the display to check the P&T control knob illuminating colors: Red, Green, Blue, and
White.
5. Touch the OK or NOT OK button to confirm the operating status of the hardkeys and the P&T control knob illuminating
light colors.
Figure 7-87. User interface tests : Hardkeys and P&T control knob operating status
NOTICE
• The test runs automatically and it is indicated by the message Component test binary valves running... on the display.
• When the component test of the binary valves are completed, the status message Component test binary valves com-
pleted... will be shown on the display.
• For each valve test completed, the result and status is indicated by the message OK on the display. This means that the
internal sensors are functioning correctly.
7.8.2.3.2 Autozero
1. Touch the Autozero button.
2. Connect the tubes as shown.
3. Touch the Start button to autozero the Paw pressure sensor and the Proximal flow sensor Qaw.
NOTICE
• The test runs automatically and it is indicated by the message Autozero running... on the display.
• When the Paw pressure sensor and the Proximal flow sensor Qaw autozero adjustments are completed, the status mes-
sage OK will be shown on the display.
NOTICE
• The test runs automatically and it is indicated by the message by Component test blower flow running... on the display.
• When the blower flow tests are completed, the status message Component test blower flow completed will be shown on
the display.
• For each pressure value tested, the result and status is indicated by the message OK on the display.
• The blower pressure values are measured in mbar and the flow rate values are measured in ml/min.
NOTICE
• The test runs automatically and it is indicated by the message Component test blower pressure running... on the display.
• When the blower pressure tests are completed, the status message Component test blower pressure completed will be
shown on the display.
• At the end of each blower pressure test, the status is indicated by the message OK or Not OK on the display.
• The blower pressure values are measured in mbar.
NOTICE
During this test, the Technical event: 231001 message may appear on the display. This failure message can be ignored.
NOTICE
• The test runs automatically and it is indicated by the message Expiration valve pressure test in progress... on the display.
• When the valve pressure test is completed, the status message Expiration valve pressure test completed will be shown on
the display.
• At the end of the inspiratory valve pressure test, the result is indicated by the message OK or Not OK on the display.
• If the pressure leakage test fails, the pressure values that are outside the permitted tolerance range will be shown on the
display.
NOTICE
• The test runs automatically and it is indicated by the message Leakage test in progress... on the display.
• When the inspiratory valve Leakage test is completed, the status message OK will be shown on the display.
CAUTION
• Each flow rate value must be within the tolerance of ± 8%.
• The flow values displayed are volumetric (ATP). Make sure the flowmeter is set to volumetric flow rate (ATP). Check the
flowmeter settings after the calibration. For example, the default TSI is set to standard flow rate (SLMP), this can display
different results and lead to incorrect test results (test failure).
5. Pass the following flow rate values through the flow analyzer (PN 500084) for the flow control test:
• 0 l/min
• 18 l/min
• 150 l/min
• 180 l/min
NOTICE
• The test runs automatically and it is indicated by the message Flow control in progress on the display.
• When the inspiratory valve Flow control and Pressure tests are completed, the status message OK will be shown on the
display.
• If the pressure tests fails, the pressure values that are outside the permitted tolerance will not be shown on the display.
7.8.2.4.1 O2 input
1. Touch the O2 input button.
2. Connect the instrument to a high pressure O2 (min. pressure of 2.8 bar (41 psi) / max. pressure of 6.0 bar (86 psi)).
3. Connect the tubing as shown Figure 7-105.
4. Touch the Start button to start the O2 input flow and leakage tests.
NOTICE
• The flow test starts automatically and it is indicated by the message O2 valve flow test in progress... on the display. When
the O2 valve flow test is completed, the status message OK is shown on the display.
• The leakage test starts automatically and it is indicated by the message O2 valve leakage test in progress... on the display.
When the O2 valve leakage test is completed, the status message OK will be shown on the display.
When the nebulizer valve test is completed, the status message OK will be shown on the display.
NOTICE
• The ambient valve Power off test starts automatically and it is indicated by the message Test ambient valve power off in
progress on the display. When the ambient valve Power off test is completed, the status message OK will be shown on
the display.
• The ambient valve Closed low and Closed high tests starts automatically and it is indicated by the message Test ambient
valve Closed in progress on the display. When the ambient valve Closed low and Closed high tests are completed, the sta-
tus message OK will be shown on the display.
• The ambient valve Active open test starts automatically and it is indicated by the message Test ambient valve Active open
in progress on the display. When the ambient valve Active open test is completed, the status message OK will be shown
on the display.
• The Over pressure supervision test starts automatically and it is indicated by the message Test over pressure supervision in
progress on the display. When the Over pressure supervision test is completed, the status message OK will be shown on
the display.
4. Verify that the bubbles appear at both tube outlets and the number of bubbles are approximately equal on each outlet.
5. Touch the OK or NOT OK button to confirm if the rinse flow test passed or not.
When the Rinse flow test is completed, the status message OK will be shown on the display.
6. Connect a 7 mm Endotracheal (ET) tube and a Y-piece tube to the , with an adult tube system to the ventilator.
7. Touch the Start button to start the Proximal pressure test.
NOTICE
• The proximal pressure test starts automatically and it is indicated by the message Proximal pressure in progress... on the
display.
• When the Proximal pressure test is completed, the status message OK will be shown on the display.
9. Connect two identical length tubes to the flow sensor connectors, then immerse the tubes in a glass of water.
10. Touch the Start button to begin the Proximal flow test.
NOTICE
• The proximal flow test starts automatically and it is indicated by the message Proximal flow in progress... on the display.
• When the proximal flow test is complete test is completed, the status message OK will be shown on the display.
NOTICE
If the test is not OK, restart the HAMILTON-C6 in service software mode and do the test again.
System Test > System Test Tab > This test requires three different pressures to be applied • Pvent_control
Pressure (Page No 2201) and to verify the values (Pvent_control, Pvent_monitor and • Pvent_monitor
For details, refer to Section 7.8.3.1. Paw) are within the given tolerance range (shown in a
• Paw
green or red background).
• Pes (Paux)
System Test > System Test Tab > This test requires a flow to be applied and to verify the • Inspiratory valve
Flow Test (Page No 2202) internal flow sensor Qvent and the proximal flow sensor • Qvent
For details, refer to Section 7.8.3.2. Qaw values are within the given tolerance range (shown
• Qaw
in a green or red background).
System Test > System Test Tab > This test requires a flow at different O2 concentrations to • O2 mixer assembly
O2 Mixer (Page No 2203) be applied to verify the internal flow sensor QO2, flow • Flow sensor air
For details, refer to Section 7.8.3.3. sensor Qvent, the proximal flow sensor and the O2 sensor
• O2 sensor
values are within the given tolerance range (shown in a
green or red background).
System Test > System Test Tab > This test checks for leakage in the patient breathing circuit • Patient breathing circuit
Tightness Test (Page No 2204) and determines the circuit’s compliance compensation fac-
For details, refer to Section 7.8.3.4. tor. This is achieved by pressurizing the ventilator to a pre-
defined pressure. The circuit is considered tight if this pres-
sure can be maintained.
Note: If there is a leakage in the patient breathing circuit,
the pressure drop will be proportional to the size of the
leakage.
System Test > System Test Tab > This test allows the activation of three different alarm prior- • Alarm priorities
Alarming (Page No 2205) ities and combinations by pressing the corresponding but-
For details, refer to Section 7.8.3.5. ton and to verify the correct alarm lamp and the sound
produced. The operator has to confirm the test results
manually by selecting the correct test status.
7.8.3.1 Pressure
1. Touch the Pressure button.
2. Attach the tube system as shown on the IP display.
3. Touch the ON button.
When the pressure system tests are OK, the status message OK with green highlight will be shown on the display.
7.8.3.2 Flow
1. Touch the Flow button.
2. Touch the On button.
7.8.3.3 O2 mixer
1. Connect the instrument to high pressure O2.
2. Touch the O2 mixer button.
3. Set the flow sensor Insp.flow to 10 l/min, then press the On button.
NOTICE
The test will take approximately 2 minutes to show the Qvent and oxygen values within the specified range.
NOTICE
• The tightness test runs and automatically and it is indicated by the message Tightness tubing test in progress... on the dis-
play.
• When the tightness test is completed, the status message OK will be shown on the display.
7.8.3.5 Alarming
NOTICE
Technical events and Technical faults will be displayed during the alarm tests.
NOTICE
Check if the correct alarm lamp and alarm sounds are generated during the tests.
2. Touch the Alr. High button to generate the corresponding alarm. Touch the Alr. High button again to stop the alarm.
3. Touch the Alr. Medium button to generate the corresponding alarm. Touch the Alr. Medium button again to stop the
alarm.
4. Touch the Alr. Low button to generate the corresponding alarm. Touch the Alr. Low button again to stop the alarm.
Figure 7-132. Start the alarm tests: Alr. High, Alr. Medium, and Alr. Low
1 Alarm High and Alarm Medium selected 3 Alarm Medium and Alarm Low selected
2 Alarm High and Alarm Low selected 4 Alarm High, Alarm Medium and Alarm Low selected
7.8.4.1 Sensor 1
Touch the Sensor 1 tab to show the Raw value and Status of the various sensors.
7.8.4.2 Sensor 2
Touch the Sensor 2 tab to show the Raw value and Status of the various sensors.
7.8.4.3 Sensor 3
Touch the Sensor 3 tab to show the Raw value and Status of the various sensors.
7.8.4.4 Sensor 4
Touch the Sensor 4 tab to show the Tolerance values and the operating Status of the various sensors for the IP and VU.
NOTICE
Not all status results are applicable to every sensor.
1. Touch the Event log button to view the event log of various devices/components.
2. To view another section of the event log listing, rotate the P&T control knob to select the slider on the right side of the
screen.
3. Press the P&T control knob to activate the slider, then rotate the P&T control knob to move the slider up or down.
1. Touch the Service log button to open the device/component service log.
2. To view another section of the service log listing, rotate the P&T control knob to select the slider on the right side of the
screen.
3. Press the P&T control knob to activate the slider, then rotate the P&T control knob to move the slider up or down.
NOTICE
The event file is exported to a folder named C6-sn##### (##### device serial number).
The files exported to the folder have the following name format:
• Year-month-day_hour-minute-second_serviceLog_eventLog_enGB.txt
• EventLog_enGB.txt
NOTICE
If you have to send log files to Hamilton Medical for further investigation, please send all files which are created in the spe-
cific folder (e.g., error.log, eventLog.txt, serviceLog.txt, etc.).
NOTICE
The Instrument report is exported to a folder named c6-sn##### (##### device serial number). The folder contains a file
with this name format: year-month-day-hour-minute-second_Hamilton-C6-sn####_InstrumentReport.txt
NOTICE
The Black box feature is only available if INTELLiVENT-ASV software option is installed.
Figure 7-149. Export screen: Black box data export status confirmation
CAUTION
• Before you install a software update, make sure that the ventilator unit is connected to an AC power source and, at least
one battery is inserted in the battery compartment and it is fully charged.
• Do not turn off the device during the software update. This will help prevent possible damage to the embedded system.
NOTICE
• A downgrade to a lower software version is not possible.
• A software upgrade will apply default configurations/settings to the system.
• Every software update/upgrade will be supplied with a Software Update Guideline, which provides specific information
on how to install the software. You must follow the procedures described in the corresponding Software Update Guide
to install the software update/upgrade.
• The Software Update Guideline is published on Hamilton Medical's Partner-Net (https://www.hamilton-medical.com/
Partner-Net/). A registered user account and a password is required to access Hamilton Medical's Partner-Net. For infor-
mation on how to register, contact Hamilton Medical.
• The following software update procedures provided below is to give general information on how to install a software
update/upgrade.
CAUTION
Do not turn off the device during the first boot after you have installed a software update/upgrade. This will help prevent
possible damage to the embedded system.
NOTICE
A progress bar indicating the current status of the software update will be shown on the screen during the installation.
NOTICE
When the software update progress bar reaches 100%, the device will restart automatically to complete the final stage of
the update.
WARNING
The buzzer is powered by gold caps (super capacitors) on the mainboard. Make sure the device is turned on (in stand-by
mode or Service Mode) for at least 20 minutes before you do the power loss test. This will allow the gold caps to fully
charge in order to produce a 2 minute buzzer sound. If the buzzer sounds for less than 2 minutes, replace the mainboard
(MSP160644).
1. Disconnect the HAMILTON-C6 ventilator from the mains power supply (AC), if connected.
2. Remove the batteries and verify that the unit alarms/buzzer sounds for at least 2 minutes.
3. Insert the batteries and connect the HAMILTON-C6 ventilator to the mains power supply (AC).
4. Verify that the HAMILTON-C6 ventilator reboots again.
Figure 7-153. Rear fan and bottom fan airflow check on ventilator unit
1 Rear fan airflow check on ventilator unit 2 Bottom fan airflow check on ventilator unit
NOTICE
• A Windows® operating system computer with an RS-232 or a USB interface is required for the Communication interface
RS-232 .
• A registered user account and a password is required to access Hamilton Medical's Partner-Net website(http://
www.hamiltonmedical.com).
1. Download the Datalogger software (download from the Hamilton Medical Partner-Net).
2. Download the Datalogger manual (download from the Hamilton Medical Partner-Net).
3. Activate the HAMILTON-C6 ventilator unit RS-232 interface or communication board .
4. Connect a communication cable RS-232 (PN 157354) to the HAMILTON-C6 ventilator unit.
NOTICE
For other interface connections, you may order a USB to an RS-232 converter (PN 396187) (in case your computer only has
a USB interface). The USB to RS-232 converter needs an additional driver to operate correctly. Make sure you install the cor-
rect driver depending on the Windows® Operating System on you computer.
5. Connect the RS-232 cable to the HAMILTON-C6 ventilator RS-232 COM 1 port or COM 2 port (depending on the port to
check).
NOTICE
Make sure that COM1 port (or COM2 port) is configured for HAMILTON P2 protocol.
NOTICE
For details on how to check the nurse call alarm relays status (e.g., Alr. High), refer to Section 7.8.3.5.
6 – –
NOTICE
Items not required: humidifier, water traps or inspiratory filter.
NOTICE
The displayed barometric pressure (Pressure sensor Pambient) will be shown on the display.
5. Activate the CO2 hardware option: touch the Options button > HW options tab.
6. Connect the CO2 sensor to the CO2 port on the communication board.
7. Activate the CO2 sensor and deactivate the oxygen sensor: touch the System button > Sensors on/off button, then set the
oxygen (FiO2) to 21%.
8. Wait for 3 minutes to allow the sensor to reach the maximum working temperature.
9. Connect the patient's breathing circuit, test lung, CO2 sensor, adapters, CO2 calibration gas and CO2 gas regulator as
shown in Figure 7-161.
10. Touch the System tab > Tests & calib tab > CO2 sensor button to start the zero calibration.
13. Open the CO2 regulator slightly so that the display shows a stable CO2 curve as shown in Figure 7-164.
14. To get the value in mmHg, press the freeze button (1). See Figure 7-164.
NOTICE
Only a small regulated gas flow is required to achieve a stable curve. To achieve a stable CO2 reading, make sure that the
CO2 sensor and CO2 adapters are in upright position.
NOTICE
If the ambient temperature is 20°C, the barometric pressure is 900 mbar, and the PCO2 values reads 35.8 mmHg. This
means the PCO2 value is at the low end, but still within the permitted range.
Figure 7-166. Acceptable range for PCO2 at atmospheric pressure (17.5 to 22.5°C)
Figure 7-167. Acceptable range for PCO2 at atmospheric pressure (17.5 to 22.5°C)
Figure 7-168. Acceptable range for PCO2 at atmospheric pressure (22.5 to 27.5°C)
Figure 7-169. Acceptable range for PCO2 at atmospheric pressure (22.5 to 27.5°C)
Figure 7-170. Acceptable range for PCO2 at atmospheric pressure (27.5 to 32.5°C)
Figure 7-171. Acceptable range for PCO2 at atmospheric pressure (27.5 to 32.5°C)
Figure 7-172. Acceptable range for PCO2 at atmospheric pressure (32.5 to 37.5°C)
Figure 7-173. Acceptable range for PCO2 at atmospheric pressure (32.5 to 37.5°C)
Figure 7-174. Systems Info 2 tab: Overview of communication board installed (CO2, SpO2, and Aerogen)
NOTICE
The Configuration menu access code is 7132.
Step 3. Choose the sensor adapter type (Masimo or Nihon Kohden) installed
1. Touch the Tools button > Configuration button > Sensors button.
NOTICE
The Configuration menu access code is 7132.
3. Attach the SpO2 sensor to the finger and verify that the SpO2 value in the SpO2 monitoring tab is within the normal
range as shown in ASV mode (see Figure 7-178). Note that normal SpO2 values vary between 95 and 100%.
7. Check that the HAMILTON-H900 switches ON and there is no communication error message on the HAMILTON-C6
display.
8. Touch the Off button from the menu of the Humidifier to switch off the HAMILTON-H900.
NOTICE
For additional information such as functional check, software update, troubleshooting, installation, reading log files, etc. on
the HAMILTON-H900, refer to the relevant documentation published on Hamilton Medical's Partner-Net website (http://
www.hamiltonmedical.com).
CAUTION
Do not install batteries in the IntelliCuff because the IntelliCuff gets its power from the ventilator unit.
NOTICE
For additional information (e.g., device checks, software update, etc.) on the IntelliCuff, refer to the relevant documentation
published on Hamilton Medical's Partner-Net website (http://www.hamiltonmedical.com).
The following checks describe the necessary testing steps for the IntelliCuff integration kit in the ventilator unit.
NOTICE
We recommend that you connect a tube with the following dimensions to the IntelliCuff pressure port:
• internal diameter: 4 mm
• length: 150 mm.
Figure 7-182. IntelliCuff pressure check: IntelliCuff tube connection port (1/3)
4. Monitor the pressure indicator on the hand pump for a potential pressure loss.
5. In case of pressure loss, check the tube for correct connection or replace the twist–to-connect coupling (PN 279982)
installed inside the ventilator unit if necessary.
6. Connect the IntelliCuff tube to the IntelliCuff port on the rear of the ventilator unit.
7. Monitor the pressure indicator on the hand pump for a potential pressure loss.
8. Insert an applicable screwdriver inside the tube where the check valve is located, then gently push the screwdriver
against the check valve inside the tube.
9. Monitor the pressure indicator of the hand pump for full depletion.
10. In case the pressure is not released, replace the twist-to-connect coupling (PN 279982) if necessary and repeat the test.
Figure 7-183. IntelliCuff pressure check: Cuff tube check valve (2/3)
11. Remove the cuff tube form the IntelliCuff port on the rear of the ventilator unit after the pressure check on the cuff
tube's check valve.
12. Repeat Steps 3 thru 5.
13. Insert an applicable screwdriver inside the hole where the check valve is located on the rear of the ventilator unit, then
gently push the screwdriver against the check valve.
14. Monitor the pressure indicator of the hand pump for full depletion.
Follow the steps below to check the IntelliCuff communication with the HAMILTON-C6 ventilator:
1. Connect one end of the USB cable to the USB port on the IntelliCuff.
2. Connect the other end of the USB cable to the USB port on the rear of the ventilator unit.
Perform the following functional check if the communication board installed has the Aerogen option:
1. Set up an Aerogen nebulizer kit (1).
2. Fill the nebulizer compartment (2) with water.
3. Connect the applicable end of the Aerogen nebulizer cable (5) to the connector on the Aerogen nebulizer kit (1).
4. Connect the other end of the Aerogen nebulizer cable (5) jack to the Aerogen port (4) on the communication board (3).
5. Operate the ventilator unit in application mode.
6. Touch the > Tools tab > Configuration tab > Enter Access Pin (Pin: 7132) > Enter button > Configuration button > Option
button > HW options tab, then select the Aerogen option and close the window.
7. Touch the System tab > select Arogen button to activate the Aerogen function, then close the window.
8. Start ventilation.
9. Observe the vapor output from the nebulizer T-piece (6).
8.1 Overview..............................................................................................................................................247
8.2 Troubleshooting service software .........................................................................................................248
245
8 Troubleshooting
8.1 Overview
NOTICE
Error codes (ID Number) can only be searched with 6-digit numbers. Errors coming from the Interaction Panel have a 1...
added to the beginning of the number for better identification. Remove the 1... when searching for the Interaction Panel
error codes.
For troubleshooting, refer to ky2help knowledgebase . Follow the recommended troubleshooting steps:
1. Confirm the test configuration is correct.
2. If replacing components, repeat the applicable test following each replacement. If the test passes successfully, repeat all
tests in sequence (see Chapter 7).
3. If a problem cannot be resolved, enter a customer event report (CER) on the Hamilton Medical online help desk (https://
hamilton.ky2help.com).
4. Export the event log and instrument report for failure analysis.
5. Regularly check the knowledge base of the ky2help for the latest information and troubleshooting.
Insp. valve • Calibration cannot be per- • Check if the insp. valve for proper connection
(Page No 2342) formed • Replace the insp. valve
• Qvent doesn’t reach target • Replace Qvent sensor if problem remains
value
Pressure • 50 mbar (± 5 mbar) cannot • Check blower (Tests/Calib > Comp test > Pneumatics 1 > Blower
(Page No 2341) be reached if the Gain values flow, Page No 2104)
are > 1000 ± 50 • Check expiratory valve membrane
• Check for leaks
• Ensure the external measurement (Pressure gauge) is using mbar
and was zeroed prior the use
• Replace pressure sensor assembly
Exp. valve • Calibration takes more than • Check the expiratory membrane and replace it if necessary
(Page No 2343) 3 minutes or fails • Check the cable of the expiratory valve for proper connection
• Several or certain pressure • Replace expiratory valve
levels cannot be reached
• Replace expiratory valve cover if problem remains
O2 sensor • Gain calibration fails • Check O2 sensor cable for proper connection and replace if nec-
(Page No 2346) essary
• Replace O2 sensor
Electronics > Alarm system • Loudspeaker does not sound • Check the loudspeaker to make sure that it is correctly
(Page No. 2102) connected
• Loudspeaker sounds distorted or too
quiet • Replace the loudspeaker if the problem continues
• Alarm lamp remains dark or an incor- • Check the connection of the Alarm Lamp Board to make
rect lamp color lights up while testing sure that it is correctly connected
each of the colors (red, green, and
blue) • Replace the Alarm Lamp Board if the problem continues
Electronics > HMI Controller • Backup alarm lamp not blinking • Check the connection of the Alarm Lamp Board to make
(Page No. 2119) sure that it is correctly connected
• Illumination of Audio Pause key does • Check the connection of the Alarm Lamp Board to make
not turn on/off sure that it is correctly connected
• Illumination of HAMILTON-C6 logo • Check the connection of the Key Panel to make sure that
does not turn on/off it is correctly connected
• Illumination of 'S' logo does not turn • Check the Key Panel to make sure that it is correctly con-
on/off nected
Electronics > Alr. Mon. 1 • One or more LEDs not appearing as • Check the status indicator board to make sure that it is
(Page No. 2113) required correctly connected.
• Rear and/or bottom fan check fails • Check the fans to make sure that they are correctly con-
nected
Electronics > Alr. Mon. 2 • One or more tests fail • Install the latest SW version
(Page No. 2114)
• Replace the Mainboard if the problem continue
Electronics > User I/F • Some or all of the knob range do not • Replace the P&T encoder
(Page No. 2115) function
• Some or all of the keys and LED do • Replace the Front Panel Board
not function
Pneumatics 1 > Binary valve • One or more tests fail and the status • Check if the autozero valves are connected to the pres-
(Page No. 2106) message shows “NOT OK” and sure sensor board
“INTERRUPTION”
• Check the connection of the FFC to make sure that it is
correctly connected to the pressure sensor board and the
VU Mainboard
• One or more tests fail and the status • Replace the pressure sensor assembly
message shows “NOT OK”, “SHORT
CIRCUIT”, or “OK”
Pneumatics 1 > Autozero • One or both tests fail and the status • Replace the pressure sensor assembly
(Page No. 2109) message shows “NOT OK”
Pneumatics 1 > Blower flow • One or more tests end and the status • Check for internal leaks
(Page No. 2104) message shows “NOT OK”
• Check the HEPA filter
• Check the Qvent (Tests/Calib > System test > Flow, Page
No. 2202) and replace it if necessary
Pneumatics 1 > Blower pressure • One or more tests end and the status • Check for internal leaks
(Page No. 2105) message shows “NOT OK”
• Check the Ambient valve (Tests/Calib > Comp test >
Pneumatics 2 > Ambi valve, Page No. 2106)
Pneumatics 1 > Exp. Valve • The test ends and the status message Pressure test:
(Page No. 2111) shows “NOT OK” • Check the Ambient valve (Tests/Calib > Comp test >
Pneumatics 2 > Ambi valve, Page No. 2106)
• Check the Pvent_control and calibrate if necessary (Adj/
Calib > Calibration > Pressure, Page No. 2341)
• Calibrate the expiratory valve
• Check expiratory valve membrane and replace if neces-
sary
• Replace expiratory valve cover
• Check for internal leaks
• Replace the expiratory valve
• The test ends and the status message • Check Ambient valve (Tests/Calib > Comp test > Pneu-
shows “NOT OK” matics 2 > Ambi valve, Page No. 2106)
• Check Qvent (Tests/Calib > System test > Flow, Page No.
2202)
Pneumatics 1 > Insp. Valve • The test ends and the status message Leakage check:
(Page No. 2107) shows "NOT OK" • Check for internal leaks
• Check Qvent (Tests/Calib > System test > Flow, Page No
2202)
Pneumatics 1 > Insp. Valve • External flow measured does not cor- Flow control:
(Page No. 2107) respond to Qvent • Check for internal leaks
• Check the ambient valve (Tests/Calib > Comp test >
Pneumatics 2 > Ambi valve, Page No. 2108)
• Calibrate the inspiratory valve (Adj/Calib > Calibration >
Insp. Valve, Page No. 2342)
• Check the Qvent (Tests/Calib > System test > Flow, Page
No. 2202)
• Check the connection of the inspiratory valve cable to
make sure that it is correctly connected.
Pneumatics 2 > O2 input • The test ends and the status message • Make sure that the HPO is connected to the ventilator
(Page No. 2112) shows "NOT OK" (medical oxygen pressure: 2.8…6 bar )
• Check the cable connection of the O2 proportional valve
to make sure that it is correctly connected
• Replace the O2 mixer assembly
Pneumatics 2 > Neb. valve • The test ends and the status message • Make sure that the HPO is connected to the ventilator
(Page No. 2116) shows "NOT OK" (medical oxygen, 2.8…6 bar )
• Calibrate the flow sensor
• Check the Qaw (Tests/Calib > System test > Flow, Page
No. 2202)
• Replace the O2 mixer assembly if the problem continues
Pneumatics 2 > Ambi valve • One or more tests end and the status • Check the ambient valve to make sure that it is correctly
(Page No. 2108) message shows “NOT OK” installed.
• Replace the ambient valve if the problem continues
Pneumatics 2 > Prox. Test • Flow through both flow sensor con- Rinse flow test:
(Page No. 2110) nectors are not equal • Replace the pressure sensor assembly
• Replace the rinse flow assembly if the problem continues
Pneumatics 2 > Air entry • With HEPA filter installed the pressure • Check the HEPA filter and replace if necessary
(Page No. 2117) is > 2 mbar • Check the Pfilter to make sure that it is correctly con-
nected (sensor board side)
• Check the Pambient measurement for the correct pres-
sure (compare to an external measurement e.g., TSI flow
analyzer. (Tests/Calib > Sensor data > Sensor 2, Page No
2402)
• Replace the Pfilter pressure sensor board if the measured
pressure of the Pambient is correct.
• Replace the Mainboard if the measured pressure of the
Pambient is incorrect.
Flow • Set values are out of toler- • Calibrate the flow sensor
(Page No. 2202) ance
• Replace the flow sensor if necessary
• Check the blower (Tests/Calib > Comp test > Pneumatics 1 >
Blower flow, Page No. 2104)
O2 mixer • Set values are out of toler- • Make sure that the HPO is connected to the ventilator (medical
(Page No. 2203) ance oxygen pressure: 2.8 to 6 bar )
• Check Qvent (Tests/Calib > System test > Flow, Page No 2202)
• Displayed value for oxygen • Calibrate the O2 sensor offset and gain
only (O2 sensor) is out of
range • Replace the O2 sensor if the problem continues
253
9 Technical faults
High-priority alarm Red, with alarm message Red A sequence of 5 beeps, The patient’s safety is compro-
repeated until the alarm is reset. mised. The problem needs
If the audible alarm is not immediate attention.
silenced during the first minute,
the continuous-tone buzzer also
sounds.
Medium-priority Yellow, with alarm Yellow A sequence of 3 beeps, The patient needs prompt atten-
alarm message repeated periodically. tion.
Low-priority alarm Yellow, with alarm Yellow Two sequences of beeps. This is Operator awareness is required.
message not repeated.
Technical fault Red, with Safety ventila- Red Same as for high-priority alarm, The ventilator enters the safety
tion / Safety therapy: if technically possible. At the mode, or, if it cannot safely ven-
xxxxxx or Technical fault: minimum a continuous buzzer tilate, the ambient state.
xxxxxx tone. The buzzer cannot be • Provide alternative ventilation.
silenced.
• Turn off the ventilator.
• Have the ventilator serviced.
Technical event Depends on severity of Same as the Same as the associated alarm A technical alarm cannot typi-
the event. Can be low, associated level. cally be corrected by the opera-
medium, or high. alarm level tor. Ventilation continues. Have
the ventilator serviced.
Alarm ID format
Each alarm has a unique identification number, consisting of the node type (n), the alarm class (C), the alarming subsystem
(SS) and an alarm ID number (NNN) in the following format: nCSSNNN. Refer to the IP alarm code example shown
in Figure 9-1.
NOTICE
• The Alarm codes can represent the IP or the VU alarm. The alarm codes in the HAMILTON-C6 Service Manual are all
listed as a 6-digit code without the node type.
• When you do a search for an Alarm code within this Service Manual, only do the search with the last 6 digits and ignore
the first digit (1), that is, the node type, which is in front a 7-digit Alarm code. The search for an Alarm code with the
first digit (1) or node type included will not return or show a result.
300 000 Technical Failures resulting in the HAMILTON-C6 switching to the Safety Mode
400 000 Technical Failures resulting in the HAMILTON-C6 switching to the Ambient Mode
132001 paBM_pawPressureLow – –
133001 paBPG_apnea – –
231015 taGD_autozeroPventControlOK – –
231016 taGD_autozeroPventControl- – –
OutOfRange
231021 taGD_o2PresenceCheckFailed – –
231024 taGD_expValveCoverAdult – –
231025 taGD_expValveCoverNeo – –
231026 taGD_expValveCoverInvalid – –
231028 taGD_pressureControllerFlowHigh – –
231029 taGD_autozeroPExpValveOK – –
231030 taGD_autozeroPExpValveError – –
231031 taGD_expValveCoverUniversal – –
231034 taGD_tubeResonanceMeasurementOK – –
231035 taGD_tubeResonanceMeasurementEr- – –
ror
231040 taGD_calibratePVentControlOK – –
231041 taGD_calibratePVentControlError – –
231044 taGD_calibrateExpValveOK – –
231045 taGD_calibrateExpValveError – –
231046 taGD_calibrateIExpValveOK – –
231047 taGD_calibrateIExpValveError – –
231099 taGD_communicationCheck – –
232001 taBM_pressureSensorTolerance – –
232009 taBM_pventAutozeroValveError – –
232010 taBM_pventAutozeroValveMissing – –
232011 taBM_proximalAutozeroValveError – –
232012 taBM_proximalAutozeroValveMissing – –
232013 taBM_distalAutozeroValveError – –
232014 taBM_distalAutozeroValveMissing – –
232015 taBM_proximalDistalAutozeroValve- – –
Missing
232016 taBM_proximalDistalAutozeroValveEr- – –
ror
232017 taBM_autozeroPventMonitorOK – –
232018 taBM_autozeroPventMonitorOut- – –
OfRange
232019 taBM_autozeroPventControlOK – –
232020 taBM_autozeroPventControlOut- – –
OfRange
232022 taBM_autozeroPawOutOfRange – –
232024 taBM_autozeroQawOutOfRange – –
232025 taBM_autozeroPawQawOK – –
232026 taBM_autozeroPawQawOutOfRange – –
232031 taBM_fiO2CalibrationError – –
232032 taBM_fiO2CalibrationOK – –
232036 taBM_co2CalibrationError – –
232037 taBM_co2CalibrationOK – –
232040 taBM_disconnectionQuick – –
232041 taBM_co2CalibrationStartError – –
232042 taBM_co2CalibrationStartOK – –
232043 taBM_reconnectionQuick – –
232044 taBM_SpO2SensorError – –
232046 taBM_autozeroExpValveOK – –
232047 taBM_autozeroExpValveError – –
232048 taBM_autozeroProxValveLeak – –
232049 taBM_autozeroDistValveLeak – –
232050 taBM_pventMonitorCalibrationError – –
232051 taBM_pventMonitorCalibrationOK – –
232052 taBM_pawCalibrationError – –
232053 taBM_pawCalibrationOK – –
232054 taBM_qawCalibrationError – –
232055 taBM_qawCalibrationOK – –
232058 taBM_pauxSensorDefect – –
232059 taBM_pauxCalibrationError – –
232060 taBM_pauxCalibrationOK – –
232061 taBM_fiO2CalibrationStartError – –
232062 taBM_fiO2CalibrationStartOK – –
232099 taBM_communicationCheck – –
233020 taBPG_autozeroPventOK – –
233021 taBPG_autozeroPawQawOK – –
233022 taBPG_autozeroVentValveOK – –
233023 taBPG_autozeroVentValveMissing – –
233024 taBPG_autozeroVentValveError – –
233025 taBPG_autozeroProxValveOK – –
233026 taBPG_autozeroProxValveMissing – –
233027 taBPG_autozeroProxValveError – –
233028 taBPG_autozeroDistValveOK – –
233029 taBPG_autozeroDistValveMissing – –
233030 taBPG_autozeroDistValveError – –
233031 taBPG_autozeroPventMonitorTimeout – –
233032 taBPG_autozeroPventControlTimeout – –
233033 taBPG_autozeroPawQawTimeout – –
233034 taBPG_autozeroPventMonitorOut- – –
OfRange
233035 taBPG_autozeroPventControlOut- – –
OfRange
233036 taBPG_autozeroPawOutOfRange – –
233037 taBPG_autozeroQawOutOfRange – –
233038 taBPG_autozeroProxDistValveMissing – –
233039 taBPG_autozeroProxDistValveError – –
233040 taBPG_autozeroExpValveOK – –
233041 taBPG_autozeroExpValveError – –
233042 taBPG_autozeroExpValveTimeout – –
233043 taBPG_autozeroExpValveFail – –
233044 taBPG_autozeroProxValveLeak – –
233045 taBPG_autozeroDistValveLeak – –
234099 taSND_communicationCheck – –
244099 taPM_communicationCheck – –
249099 taCFG_communicationCheck – –
284001 taSGUI_StartupFailed – –
277
10 Components removal/installation
WARNING
• You must perform repairs detailed in this section only as described in the Preventive maintenance and testing Chapter.
Refer to Sections 5.1, 5.2, and 5.3.
• Service only HAMILTON-C6 parts as described in this manual
• Use only parts approved or supplied by Hamilton Medical (see Chapter 12). Incorrectly repaired parts, components, or
assemblies could result in patient injury.
Always switch the HAMILTON-C6 off, disconnect the power cable from the mains power, and remove the battery before
opening the housing.
Never use any kind of lubrication on any part of the HAMILTON-C6.
Some parts may be hot after operational use (blower module, power supply, etc.). Obey the necessary safety precautions
when handling such parts.
CAUTION
• After you have completed the maintenance or replacement of a component or module, perform the necessary service
software checks, calibrations, and safety tests to ensure the HAMILTON-C6 is performing properly.
• Make sure you observe all electrostatic discharge (ESD) precautions before you disassemble the HAMILTON-C6 or han-
dling any electronic components. Refer to Section 11.3.
• When the HAMILTON-C6 is powered off and it is not connected to mains power, the battery pack(s) supply power to the
ventilator unit. Therefore, a short circuit is still possible when the HAMILTON-C6 is powered off.
• Hamilton Medical does not permit repairs of parts that are supplied as an assembly. For example:
You must replace the blower module as a complete assembly.
You must replace the expiratory valve as a complete assembly.
You must replace the mixer as complete assemblies.
You must replace Hamilton Medical printed circuit boards (PCBs) only.
CAUTION
Remove or disconnect the following items from the HAMILTON-C6 ventilator before you perform repairs on parts or com-
ponents:
• The power cable from the mains (primary) power supply and the internal battery/batteries (secondary) power supply
• The oxygen supply tubing
• Patient breathing circuit (if not needed)
• Flow sensor tubing (if not needed)
CAUTION
Update the technical state if necessary after exchanging the parts, and restart the ventilator. This must be done before you
do the service software tests.
NOTICE
• Always send defective parts, components or assemblies to Hamilton Medical with a completed return goods authoriza-
tion (RGA) request.
• For additional information on the Components Removal and Installation, refer to the Disassembly and Assembly videos
for the HAMILTON-C6 on Hamilton Medical's Partner-Net website (http://www.hamiltonmedical.com).
NOTICE
A registered user account and a password is required to access Hamilton Medical's Partner-Net. For information on how to
register, contact Hamilton Medical.
CAUTION
Do not apply force or put weight on the IP when the front face is down, as this can cause damage to the P&T control knob.
3. Put the IP with the front face down on a thick, soft foam to protect the screen and the P&T control knob after you have
removed it from the ventilator unit (7).
CAUTION
Make sure that the P&T control knob is not damaged during the removal of the swivel mount assembly.
3 Cover for IP swivel mount assembly 6 Screws (PN 420774, 4 x Torx M4 x 6 mm)
2 Flexible flat cable (FFC) connector 4 Screws (PN 420767, 3 x Torx M3 x 8 mm)
CAUTION
Do not remove the six locking nuts with the locking varnish, as this can cause misalignment between the LCD and the
frame on the front glass.
1 Locking nuts (PN 421060, 3 x Hex nut M3) 3 Silicon rubber gasket (PN 160829)
7. Loosen, but do not remove the two locking nuts (5) that attach the alarm lamp cover (6) to provide sufficient clearance
to remove the IP protection shield (7).
CAUTION
The locking nuts on the alarm lamp light guide must be removed if a replacement of the IP front is necessary.
8. Carefully move the IP protection shield (7) to the left to clear the IP-VU connector (2), then remove the IP protection
shield (7) from the IP.
9. Remove the IP protection shield (7).
5 Lock nuts (PN 421060, 2 x Hex nut M3) 7 IP protection shield (PN 160724)
2 Speaker (PN 160567), one speaker is installed on each side 4 Speaker cable plug
of the IP frame
NOTICE
It is not necessary to remove the alarm lamp board and the two speakers.
1 Right speaker cable plug 5 DVI port protection shield (PN 160836) with screws (PN
420906)
2 IP backlight cable (PN 160663) 6 IP-VU FPC cable assembly (PN 160864)
3 LCD data FFC (PN 160662) 7 Key panel FFC (PN 160660)
10. Disconnect the USB cable connector (8) from the USB port on the IP board (9).
11. Remove the six screws (10) from the IP board (9).
12. Remove the IP board (9).
8 USB cable (PN 160664) to PCAP touch controller 10 Screws (PN 420692, 6 x Torx M2 x 4 mm)
(MSP160844)
CAUTION
• Move the IP board to the right to make sure the USB connector housing is aligned with the LCD housing before you
tighten the screws of the IP board.
• You must transfer the IP processor board from the old IP board to the new IP board when you replace the IP board.
CAUTION
Do not loosen or remove the four screws marked with locking varnish on the IP processor board, as this can cause damage
to the IP processor board and the heat sink seal.
2 IP board (MSP160642)
CAUTION
• Assemble the IP processor board on the IP board in your hands.
• Make sure that the IP processor board connectors fully engage with the socket on the IP board during assembly.
CAUTION
• Do not tighten the P&T encoder nut too much, as this can cause damage to the P&T encoder.
• Position the P&T control assembly to allow free movement. Push and turn the P&T control assembly to test the move-
ment. Adjust the position if the movement is not sufficient.
Installation of the P&T control assembly is the opposite of the removal procedure.
CAUTION
• The X-tail and Y-tail FFCs (cables) connected to the touchscreen sensor and the PCAP touch controller are very sensitive
and can easily be damaged if they are not handled correctly.
• The X-tail and Y-tail FFCs (cables) are not serviceable when damaged. If the X-tail or Y-tail connectors are damaged, the
complete interaction panel front, thus the LCD, the key panel and the touch controller must be replaced.
NOTICE
It is not necessary to remove the alarm lamp board and the IP board.
CAUTION
Do not disconnect the Y-tail or X-tail cables from the touch controller.
NOTICE
It is not necessary to remove the alarm lamp board and the IP board.
1 HPO connector (DISS (PN 160470) or NIST ( PN 160471)) 2 Screws (PN 420768, 2 x Torx M3 x 6 mm)
1 Screws (PN 420692, part of the service kit PN 160497) 4 HPO Inlet filter (PN 160491, part of the service kit
PN 160497)
2 Filter retaining plate 5 O-ring (PN 254083, 15 (ID) x 1.5 (CS) mm, part of the service
kit PN 160497)
3 O-ring (PN 254133, 5.8 (ID) x 1.3 (CS) mm, part of the ser- 6 HPO connector (DISS or NIST)
vice kit PN 160497)
CAUTION
Make sure the HPO connector (DISS or NIST) is installed correctly and the fitting is tight.
Installation of the HPO connector filter is the opposite of the removal procedure.
After the connector is installed, connect a high pressure oxygen hose to the HPO connector and check for leaks. If you find a
leak, then check the fitting of the HPO connector,
3 Cuff tube
1 USB cable connection to ventilator unit 5 IntelliCuff retaining plate (PN 160834)
1 Captive screw 3 Rear filter (PN 160735, part of fan filter set)
1 Bottom fan filter (PN 160735, part of fan filter set) 3 Bottom fan filter cover (MSP160831)
1 HEPA filter (PN 160216) 3 Ait intake pre-filters (PN 160735, 2 x part of fan filter set)
1 Galvanic oxygen sensor cable connector 2 Galvanic oxygen sensor (PN 396200)
1 Screws (PN 420643, 2 x Torx screws M3 x 8 mm) 3 Communication board option: CO2, SpO2, and Aerogen®
(PN 160185)
or
Communication board option: CO2 and SpO2 (PN 160184)
CAUTION
The FFC must be inserted into the communication board connector with the silver contact surface up.
WARNING
The backup batteries provides power to some components when the ventilator unit is powered off.
Remove the backup batteries before you service the ventilator unit to prevent possible electric shock or damage to the elec-
tronic components.
CAUTION
The front and rear covers are attached together with three clips, which you must carefully pry apart before you remove the
covers.
Do not use force to open or remove the front and rear covers, as this can cause the plastic clips to break.
2 M8 dock washer
4 Communication board housing blanking cover 6 Screw (PN 420924, 1 x Torx M4 x 10 mm)
9 Ventilator unit handle (PN 160953) 11 Silicone rubber spacers (right side: PN 160985; left side: PN
160986)
Figure 10-33. Removal of expiratory valve and screw from the front cover
Figure 10-35. Removal of the interface board FFC and the IP-VU FPC cable assembly
Figure 10-36. How to pry apart the front and rear covers
CAUTION
Make sure that the notches inside the front and the rear covers align with the guide-rail on the base frame of the ventilator
unit while you install the covers.
Installation of the VU external covers (front and rear) is the opposite of the removal procedure.
NOTICE
The VU processor board is also known as the VU ESM board.
CAUTION
• Do not hold the middle section to remove the VU processor board from the VU mainboard. This can cause damage to
the board.
• Hold the sides of the VU processor board where the pins engage with the two sockets on the VU mainboard to remove
the VU processor board.
CAUTION
Do not overtighten the screw installed on the VU processor board as this can cause damage to the board.
1. Push in the micro SD card to eject it, but do not remove the card.
2. Push the micro SD card back into the card slot, then hold the micro SD card in position.
3. Install the screw (1) next to the micro SD card, then tighten the screw (1).
4. Release the micro SD card.
5. Install the remaining three screws on the VU processor board, then tighten each of the three screws.
WARNING
Make sure that the latches on the top foam that holds it in position are not damaged during the removal of the top foam
section.
CAUTION
• Export the technical state (instrument report) before removing the mainboard. For details, see Section 7.9.3. The ventila-
tor's technical state will be lost if you do not export it before you replace the mainboard.
• Update the technical state. For details, see Section 7.7.2 and the HAMILTON-C6 Ventilator Unit Mainboard, Installation
Guide (PN 612428) on Hamilton Medical's Partner-Net website (http://www.hamiltonmedical.com).
NOTICE
For details on how to set the VU mainbord technical state, refer to the HAMILTON-C6 Ventilator Unit Mainboard, Installa-
tion Guide (PN 612428) on the Hamilton Medical's Partner-Net website (http://www.hamiltonmedical.com).
CAUTION
Update the technical state after the installation of the blower module. For details, see Section 7.7.2.3.
CAUTION
Update the technical state after the installation of the power supply. For details, see Section 7.7.2.
CAUTION
Make sure that all the cables are free from the middle foam section before you remove the middle foam section.
CAUTION
Update the technical state after the installation of the pressure sensor assembly. For details, see Section 7.7.2.
Installation of the pressure sensor assembly is the opposite of the removal procedure.
10.4.23 Inspiratory valve, Qvent flow sensor and Ambient valve removal/installation proce-
dure
To remove the Inspiratory valve, Qvent flow sensor and Ambient valve
NOTICE
The Inspiratory valve, Qvent flow sensor and Ambient valve assembly can be removed as one complete assembly, then the
individual parts can be dis-assembled separately.
Figure 10-54. Removal of the Inspiratory valve, Qvent flow sensor and Ambient valve assembly
1 Pressure compensation tube connected to the inspiratory 4 O2 sensor tube connected to the ambient valve
valve
2 Rinse flow tube connected to the inspiratory vale 5 VU bottom foam section
13. Lift the Inspiratory valve (6), Qvent flow sensor (7) and Ambient valve (8) assembly from the bottom foam section (5).
14. To remove the Inspiratory valve (6): remove two screws (12) and the bracket (11) between the Qvent flow sensor (7) and
the Inspiratory valve (6)
15. To remove the Qvent flow sensor (7): remove two screws (14) and the bracket (13) between the Qvent flow sensor (7)
and the Ambient valve housing (8).
16. To remove the Ambient valve (8): remove the patient outlet tube (9) and the patient connection adapter (10) from the
Ambient valve (8).
Figure 10-55. Disassembly of the Inspiratory valve, Qvent flow sensor and Ambient valve
7 Qvent flow sensor (MSP161657) 12 Screws (PN 420733, 2 x Torx M2.2 x 6 mm)
9 Patient outlet tube (PN 160559) 14 Screws (PN 420636, 2 x Torx M2 x 6 mm)
To install the Inspiratory valve, Qvent flow sensor and Ambient valve
CAUTION
Update the technical state if a part/assembly was replaced. For details, see Section 7.7.2.
Installation of the Inspiratory valve, Qvent flow sensor and Ambient valve is the opposite of the removal procedure.
CAUTION
• Do not route the expiratory valve FPC cable below the bottom foam during the installation of the expiratory valve hous-
ing. Route the expiratory valve FPC cable from the top side of the bottom foam, then use the two clips attached to the
base frame column to hold the FPC cable in position.
This will provide sufficient cable length to connect the FPC to the connector on the VU mainboard.
• Update the technical state after the installation of the expiratory valve housing. For details, refer to Section 7.7.2.
Installation of the expiratory valve housing is the opposite of the removal procedure.
CAUTION
Update the technical state after the installation of the ID board (see Section 7.7.2).
NOTICE
The rinse flow assembly is also referred to as the sensor connector assembly.
CAUTION
Make sure that the seals are correctly attached to the nebulizer valve before you install the valve.
11.1 Overview..............................................................................................................................................353
11.2 Standard tools......................................................................................................................................353
11.3 Special tools.........................................................................................................................................354
11.4 Test equipment ....................................................................................................................................355
11.5 Calibration of Test Equipment ..............................................................................................................360
351
11 Maintenance tools and test equipment
11.1 Overview
Standard tools, special tools, Electrostatic Discharge (ESD) protection and test equipment detailed in the following sections
are required to carry out:
• The engineer's preventive maintenance procedures, see Section 5.3
• The tests functions of the service software, see Section 7.18
• The component replacements, see Section 10.1.
500084 Includes:
• TSI Flow meter (PN 500308)
• TSI Flow meter battery box (PN500085)
• TSI Flow meter with soft carrying case (PN 500086)
• Bacteria filter (PN 279204)
• Silicone tube 35cm 22F (PN 260100)
– Digital voltmeter
With crocodile clip red and black
279199 T-Piece
Pressure Gauge As recommended by the manufacturer, Send the pressure gauge back to the manufacturer
or at least once per year. for testing. (for example, www.wika.com for calibra-
tion information).
361
12 Spare parts
Appendix B lists replacement parts that are available for the HAMILTON-C6. The first sections of the appendix contains four
diagrams that enable you to locate major components. Later sections offer much more detailed listings.
12.2 Trolley
Figure 12-2. Trolley (PN 160130)
2 Trolley base
4 Left and right speakers (PN 160567) 9 PCAP touch controller (MSP160844)
2 Side cover (MSP160744) 5 Rear filter cover (PN 160749), with IntelliCuff housing
2 Middle section
1 Blanking cover (PN 160984) for VU top cover 2 VU top cover (MSP160743)
1 Bottom cover (MSP160745) includes bottom fan filter cover 3 Bottom fan filter cover (MSP160831)
1 Expiratory valve with silicone membrane (PN 160245) 3 Expiratory valve housing (MSP160557)
3 HAMILTON-H900 Humidifier output only 7 High pressure oxygen input connector for DISS or NIST adap-
ter connection
Includes:
10 x dust filters for HEPA filter
5 x rear fan filter
5 x bottom fan filter
Includes:
• Tie wrap L = 100 B = 2.5mm (PN 361000)
• Cable holder 12.7x12.7mm (PN 361016)
Includes:
• P&T control knob (PN 160976)
• P&T encoder (PN 372036)
• Light absorber (PN 160979)
• Spacer (PN 160978)
• P&T encoder nut (PN 160977)
160834 IntelliCuff retaining plate (keeps IntelliCuff in position inside its housing)
160964 Base frame top bracket required for shelf mount setup (VU without han-
dle)
In addition, order:
• 1 x Base Frame (PN 160734)
• 4 x Bottom Fan holders (PN 281634)
Includes:
• Aluminum frame with front glass
• PCAP touchscreen and alarm lamp cover
• LC-Display
• Key panel
• PCAP touch controller
MSP160642 IP board
MSP160644 Mainboard
160666 ID board
160567 Speaker
160639 Rear fan 12V (Additional order: 4 x fan holders (PN 160896) is required for
the installation)
160856 Bottom fan 12 V (Additional order: 4 x fan holders (PN 281634) is required
for the installation)
12.6.13 Screws
Table 12-13. Screws
Part Number Description Image
160511 Retaining bracket (installed between Qvent flow sensor and Inspiratory
valve)
160741 Retaining br (installed between Qvent flow sensor and Ambient valve)
420692 Torx Cylindrical Head Screw, M2.2 x 5 mm, D1 = 2.2 mm, L = 5 mm, 6 IP
420710 Torx Fillister Head Screw, M2.5 x 8 mm, D1 = 2.5 mm, L = 8 mm, 8 IP Gal-
vanized Blue
420733 Torx Fillister Head Screw, M2.2 x 6 mm, D1 = 2.2 mm, L = 6 mm, Torx 6
IP / Galvanized Blue
12.6.15 Washers
Table 12-15. Washers
Part Number Description Image
12.7 Packaging
Table 12-17. Packaging
Part Number Description Image
220183 VU packaging
220371 IP packaging
407
13 Pneumatic, wiring and block diagrams
Filter Air
Filter O2
Filter Air
Sensor QO2 HEPA
Check valve
Sensor Pfilter
Noise dampening
Nebulizer
valve
Mixer valve O2 Sensor TBlower
Heat exchanger
13.1 Pneumatic and wiring block diagrams
Sensor
Sensor Pvent_control
Paw
Inspiratory valve
Sensor
Filter Pvent_monitor
Sensor Rinseflow
Pflowsensor
Sensor Qvent
Autozero
valve Oxygen sensor
Autozero
valve
Autozero
valve
Nebulizer Cuff port Gas output port Esophageal port Gas return port Exhaust port
proximal pressure line
409
13
410
13
MSP 160558
Li-Ion Battery
(Backup Battery Mixer Block Assembly
369.130 Compartment) MSP160556
MSP 369.130
160.863 Filter Pressure Board
Cable to Battery Power
MF6 160.377
Pressure Sensor Assembly
160.862 MSP 160.870 Binary Valve AZ prox
FFC to Battery Data C6
Li-Ion Battery FFC8 160.859
160.440
160.842
Battery Connector Board
161.657
160.674 MSP 369.130 Binary Valve AZ dist
160.400
160.441
Valve O2
FFC to Binary Valves J1
J2 P2 P1
Flowsensor O2
P3 160.440
Nebulizer Valve
378.013 160.659 Molex
340.272 1.25mm 2pol
Molex 3.96/8 FFC12
340.719 FFC8
160.849 1) 160.848 Power Supply Cable to Power Supply C6
P Pressure Sensor Board Binary Valve AZ vent
N 396.329 160.858 160.648
160.440
MSP 396.329
Interface Board
160.652
340.720 160.851
160.850
FFC to Filter Pressure Board
160.347
159.566
P1
Cable to O2 Valve
160.857
Cable to Flowsensor O2
159.567
Aerogen
PCB
160.639
JST2
160.860
Cable Neb to Option
Board C6
J1
159.600
160.852
160.852 160.665 CO2 Sensor
281.718, 282.157 or 281.928
FFC to Option Board Option Board
160.854
160.853
FFC30
TO SPA-OUTPUT
160.654
P24 24V Batt Batt Nebu- Binary Valve MF2
Figure 13-2. HAMILTON-C6 wiring diagram
P3 O2 P67
Fan
MF4 Data Power lizer
Pneumatic, wiring and block diagrams
MF6 J4
J8
Expiratory Valve Ambient Valve ID-Board
Blech P6 P13 Cable to Expiratory Valve
FFC058 MF4 FFC8
160.830 160.442
MaB8 160.666
to Interface Board MSP 160.557 MSP 160.163
to Opt. Board
FFC30 J40
Interaction P61 FFC0550 J50 Cable to Ambient Valve
J50
Panel FFC to ID-Board
Mainboard HAMILTON-C6 P73
FFC0530
GND 160.651
160.644 Interaction Panel Front 160.640 MSP 160.640
Inspiratory Valve MSP 160.644
ID Board
FFC058
160.552 FFC J30
DS1
J48
Buzzer
IValve
MSP 160.555 Mic.
FFC5 FFC0515
FFC6
Alarmlamp Board 160.840
J1
P filter
160.650 160.567 160.567
Blower MF8 MSP 160.650 P31
160.661
GND
Qvent
Tvent
Qo2
To2
Pventcontrol
Iblower
Iinspvalve
Iexpvalve
GND
Cable to Touch Controller C6
P10
P23
Q O2
160.690 ML8 160.664
Blower
160.662
160.663
FFC to Alarm Lamp
P42 P41
n.c
O2
GND
+28V_IP
+24V_PS
NC
+31V_Blower
+24V (12V - 24V)
+14V4_Bat1
+14V4_Bat2
+12V
GND
FFC to Display Data
Paw
GND
GND
Cable to Display Backlight
J5
Sensor Testpoints
Tblower
P76
USB
Fan
SoundLevel
Pflowsensor
MF4
Pesophagus
VCC
TDO
TDI
_BSCAN
cod
TMS
GND
TCK
Pventmonitor
A-Valve
Temperature Sensor Board
P44
P47
+5V
P66 MF2
J41 AMP6 GND P21 P3 J8 J4 P20
GND
GND
+3V3
ispDownload P2 MP_SwTp1 ML4 E-Valve
Voltage Testpoints
Bluetooth P72 MP_SwTp2 SL2 MF10 FFC30 FFC0515 SL2
+3V_Ref
Embedded
+2V5_Ref
160.210
+3V3_Ooc
COM1 MP_SwTp3 P69 cover Rec.
+3V3_RTC
IDC10 MP_SwTp4
+5V_GoldCap
+3V3_BackUp
MP_SwTp5 Systems
FFC6 P20 ML4 P68 ML6 FFC0510 P19 ML8 _AM_int
J31
FFC6
Fi2
EValve
J49 FFC12 GND
Galvanic Paramagnetic Status Module
J21 Pressur Sensor P43 heater
Temp.
Indicator J47
Blower
O2 Sensor O2 Sensor FlowVent Evalve
P75
Board FFC5 IP-Board160.642
FFC to Temperature Sensor C6
CC10
MSP 160.642
160.347 160.641
160.861
160.856 J6
USB
J43
160.660
J9
FFC0530
VU DVI
Cable to Paramagnetic
O2 Sensor
160.657
Touch Sensor
Paramagnetic O2 Sensor
396.326
Cable VU to IP 952.300(0.63m)/952.301(3m)/952.302(10m)
M2042
03.05.2017
Dominik Tscharner
Wiring_Diagram SA
Molex 2.54 & 3.96mm, for wires
MLx ->Erni Minibridge ML x-Pol Gez. Remo Schelling 01.04.2016
Fix ->Fischer Stiftleiste 1-Reihig xpol abgw
JAE ->JAE ZIF Stecker 20 Pol
Gepr.
AMPx ->AMP Federleiste x-pol Hamilton Medical AG Rev.
Nummer
Datum
Name
SLx ->Stiftleiste Molex x-pol
JSTx ->JST XH x-pol Via Crusch 8 WD 160.021 01
Aenderung MaBx ->Erni Maxibridge x-pol CH-7402 Bonaduz
Design Path: M:\Medical\CADel\160_excalibur\160_021_01_Wiring_Diagram CADel
Plot Abs.: Dominik Tscharner - PNR: 1692 - 2017-05-09T12:36:01
English | 627038/01
14
Software revisions, features and
compatibility
411
14 Software revisions, features and compatibility
Introduction
The Appendix gives an overview of all published HAMILTON-C6 software. It includes information about new features intro-
duced with software upgrades and software updates information about compatibility between software of different versions.
The improvement list is not meant to be complete and covers only the most relevant changes.
CAUTION
1.1. 2 September 2018 The HAMILTON-C6 ventilator latest software version 1.1.2 introduces the following
improvements and features:
• The implementation of HAMILTON BLOCK (ACK) communication protocol for global
AUDIO OFF2.
• Improved microphone sensitivity for low Loudness settings
• Reduced volume for Loudness settings 1-3.
• Suctioning tool:
– Ventilator does not switch to Safety mode during a closed-suctioning maneuver
while using the Suctioning tool.
– Pressing the O2 Enrichment key will stop the suctioning maneuver.
• Pressing the Audio pause key creates an Audio pause entry in the Event log.
• Improved touchscreen response time and information display.
• Battery charging icon is displayed continuously.
• The monitoring value for PetCO2 shows dashes (--), if PetCO2 falls below 10 mmHg.
• Display of fSpont range is hidden during SBT in INTELLIVENT-ASV®.
1.1. 3 November 2018 • The software has been modified to prevent the interaction panel (IP) from re-booting
under certain conditions.
• The oxygen sensor management has been modified to prevent false indication of oxy-
gen sensor's calibration values. In a situation whereby an oxygen sensor is not installed
or an oxygen sensor malfunctions, the oxygen management will alert the operator of
the device by generating an alarm, with the message Oxygen sensor missing or Oxygen
sensor error shown on the IP display.
1
Obsolete software version
2
Not available in all markets / Change will not apply in all markets.
415
15 Hardware revisions, features and compatibility
Mar 2019 – VU ESM board, EM10A22, Rev. 04 MSP160650/04 Refer to Section 10.4.14
For additional information,
CAUTION! Do not use a VU ESM see the Knowledgebase
board with SW v1.1.1 installed in combination ID 3704.
with an IP ESM board (PN 160641)
15CC10C01–Rev. 04, as this will result in an
irreversible software update failure to the IP
ESM.
Compatibility information:
Compatible with software versions 1.1.2 and
1.1.3
Mar 2019 – IP processor board, 15CC10C01, Rev. 04 MSP160641/04 See Section 10.3.6
For additional information,
Compatibility information:
see the Knowledgebase
Compatible with software versions 1.1.2 and ID 3704.
1.1.3
Jun 2018 1500 Rinse flow assembly MSP160598 See Section 10.4.26.
Ports colour change: IntelliCuff port and Pes
port
Jul 2018 IP: SN 1560 IP-VU FPC cable assembly connectors – See Section 10.3.6 and
Connectors for the IP-VU FPC cable changed Figure 10-35.
Aug 2018 VU: SN 2030
to make the removal of the cable easier.
Oct 2018 1900 O2 sensor mounting plate Mounting plate See Figure 10-24
The threaded holes in the plastic mounting with metal
plate for mounting the Paramagnetic O2 sen- threaded holes
sor have been replaced with metal threaded (160597)
holes to improve the stability of the sensor 4 x lens head
mount. screws, M2 x 5
mm (420939)
NOTICE! Four lens head screws (M2 x 5
mm) are required to mount the Paramagnetic
O2 sensor. The screws are supplied with the
Paramagnetic O2 sensor kit.
Date (MM-YYYY) Unit Serial No. Part and Change Description Part No. HAMILTON-C6
Service Manual Ref.
Mid 2019 2xxxx Internal AC power cable MSP160848/02 See knowledgebase (KB) ID
The internal AC power cable to the power 3772
supply has been changed to fit to the new
required length due to the change on the VU
base frame (PN 160734/03).
Jun 2018 1500 Rinse flow assembly, Old version (MSP160598/00): New version (MSP160598/01):
(MSP160598) Rinse flow assembly Rinse flow assembly
Date (MM-YYYY) Unit Serial No. Part Description and Part No. Hardware Revision
Jul 2018 IP: SN 1560 IP-VU FPC cable assembly Old version: New version:
connectors IP connector–Type A IP connector–Type B
Aug 2018 VU: SN 2030
To unlock the Type A connec- To unlock the Type B connec-
tor: lift up the latch on the tor: push down the latch on
connector to unlock it. the connector to unlock it.
Jan 2019 – VU rear filter cover, (PN 160749) Old version: New version:
VU rear filter cover VU rear filter cover
Oct 2018 1900 O2 sensor mounting plate Old version: O2 sensor mount- New version: O2 sensor
(PN 160597) with metal ing plate with threaded holes mounting plate with metal
threaded holes in the plastic threaded holes
Mid 2019 2xxxx VU base frame (PN 160734) Old version: VU base frame New version: VU base frame
(PN 160734/02) (PN 160734/03)
Location of grounding termi- Location of grounding termi-
nal lug for the internal AC nal lug for the internal AC
ground cable ground cable
Mid 2019 2xxxx Internal AC power cable Old version: Internal AC New version: Internal AC
(MSP160848) power cable (MSP160848/01) power cable (MSP160848/02)
421
16 Environmental requirements
Temperature Operating:
5°C to 40°C (41°F to 104°F)
Storage:
-20°C to 60°C (-4°F to 140°F), in original packaging
Altitude -650 to 4000 meters (-2132 to 13,123 ft) above sea level
425
17 Test report
HAMILTON-C6
Inventory number: __ __ __ __ __ __ __
Software version: __ __ __ __ __ __ __
Air Intake dust filter cleaned or replaced? See the Operator's Manual Section 13.4.1.
Rear and bottom fan filter cleaned or replaced? See the Operator's Manual Section 13.4.1.
Batteries calibrated (% error > 5%)? — See the Service Manual Chapter 4.
Batteries replaced if State of Health (SoH) < 20% — See the Service Manual Chapter 4.
Blower Module replaced (ebt ≥ 100%)? — See the Service Manual Sections 7.7.4 and
10.4.18.
All marks, symbols, and labels related to safety are com- — See the Operator's Manual Section
plete? 16.13.
Visually inspect the unit for damage and clean the unit if — —
necessary.
AC battery test successfully performed? — See the Service Manual Section 7.12.2.
Power (battery) loss simulated: Ambient Mode test success- — See the Service Manual Section 7.12.3.
fully performed?
Buzzer sound test: Does the buzzer sounds for at least 2 — See the Service Manual Section 7.12.3.
minutes?
RS232 test performed successfully? See the Service Manual Section 7.12.6.
Nurse call functional test performed successfully? See the Service Manual Section 7.12.7.
SpO2 check performed successfully? See the Service Manual Section 7.14.
Aerogen functional check performed successfully? See the Service Manual Section 7.17.
Expiratory valve, heater element check performed success- — See the Service Manual Section 7.12.5.
fully?
HAMILTON-H900 (humidifier) communication and func- See the Service Manual Section 7.15.
tional tests successfully performed?
IntelliCuff communication, functional and tube tightness See the Service Manual Section 7.16.
tests successfully performed?
Pre-operational checks performed in accordance with the — See the Operator's Manual Section 5.4.
procedures in the Operator's Manual.
Alarm tests performed in accordance with the procedures — See the Operator's Manual Section
in the Operator's Manual? 5.4.6.
Electrical safety tests performed successfully? — See the Service Manual Chapter 6.
Instrument report download performed and archived? — — See the Service Manual Section 7.9.3.2.
Event Log download performed and archived? — See the Service Manual Section 7.9.3.1.
Ventilator information: Technical state, Service, and RTC — See the Service Manual Section 7.7.
(Real Time Clock) checked and each status is OK?
Adjustments / Calibration: Insp. Valve, Pressure, Exp. Valve, — See the Service Manual Section 7.8.1.
O2 sensor, Flow sensor calibrated and each status is OK?
Component tests: Electronics, User I/F, Pneumatics 1, and — See the Service Manual Section 7.8.2.
Pneumatics 2 checked and each status is OK?
System tests: Pressure, Flow, O2 mixer, Tightness, Alarming — See the Service Manual Section 7.8.3.
checked and each status is OK?
Flow Analyzer __ __ __ __ __ __ __ SN __ __ __ __ __ __ __ __
Pressure Gauge __ __ __ __ __ __ __ SN __ __ __ __ __ __ __ __
Remarks
429
18 Glossary
Activate An action on the touchscreen or the P&T control knob to choose a function or action.
Alarm buffer An area of memory containing details of the twenty most recent alarms. The most recent six of the twenty
alarms can be accessed by activating the alarm symbol at the bottom left of the screen when the HAMILTON-
C6 is in normal operating mode.
Alarm status indicator An area at the bottom of the touchscreen of the HAMILTON-C6 which displays the alarm status and power
status.
Ambient state A state that the HAMILTON-C6 uses when it cannot function normally because of an internal or external fault.
The ambient state is often associated with technical faults, but can also be caused by such things as air or oxy-
gen supply. It is always accompanied by a high-priority patient alarm, sounded by the speaker or buzzer.
Ambient state gas flow If the HAMILTON-C6 is in ambient state, the patient breathes unassisted.
Audible alarm An alarm sounded when there is a technical fault or other error condition. An audible alarm is generated. A
buzzer is used as a backup if the audible alarm through the loudspeaker does not function.
Autozero A method to automatically adjust for electronic drift of a device due to temperature and environmental condi-
tions.
Basic input output system The basic input output system for the central processing unit (CPU). This is held on an EPROM or EEPROM
(BIOS) mounted on the ESM.
Battery charger Circuits located in the driver poard that resupply power to the primary and optional battery packs when mains
power is available.
− Primary battery pack - 14.4 VDC maximum charging voltage
− Optional battery pack - 14.4 VDC maximum charging voltage
Both battery packs can also be charged using an external charger.
Breathing circuit A patient breathing circuit carries the air/oxygen mixture to the patient and carries the expired (exhaust) air
from the patient. It may include tubings, mask, inspiratory filter, flow sensor, nebulizer jar, exhalation valve
cover and membrane.
Buzzer A piezoelectric device mounted on the control board, used by the HAMILTON-C6 to sound some alarms. It
functions independently of the loudspeaker and the power supply, and typically indicates a high-priority tech-
nical fault that causes the HAMILTON-C6 to go into the ambient state.
Carrier board EEprom Non-volatile data storage that stores Technical State Values (Part P/N, Rev, S/N), Calibration values, Operating
hours, Service/Bower Timer).
Configuration menu A screen used to select ventilation and other operation parameters of the HAMILTON-C6.
Control knob Used to select an option on the LCD screen by rotating and can be used to activate a selection on the LCD
screen by pressing.
De-activate An action on the touchscreen or the P&T control knob to clear the selection of a function or action.
De-select An action on the touchscreen or the P&T control knob to clear the selection of a function or action.
DISS Diameter index safety standard, a standard connector used for connection of oxygen to the HAMILTON-C6,
designed so the Oxygen supply cannot be connected incorrectly.
dP flow sensor Measures the differential pressure (pressure difference) across the flow sensor. The measurement is performed
by a pressure sensor inside the HAMILTON-C6, and is used to calculate airway gas flow.
Electrical Safety Tests A set of electrical tests used to check the safety of a device.
Emergency Alarm buzzer The buzzer makes a high frequency sound. It functions independently of the loudspeaker. An alarm that
sounds when a technical faults occurs that is serious enough to cause the HAMILTON-C6 to switch to ambient
mode. In ambient mode, all valves switch to their unpowered position, and the HAMILTON-C6 is completely
passive.
ESM board Embedded system module. A PCB containing the processor equivalent to Processor Board.
Event Log A record of most activity in the HAMILTON-C6. This includes user actions and internal activity such as: Calibra-
tion results alarms technical faults controls settings configuration, serial numbers, revision numbers switch-on
times the event log always holds a maximum of 1,000 events. Switching OFF and ON the HAMILTON-C6 does
not delete the storage of the event log. You can access a subset of the event log suited for clinical use by acti-
vating the event log symbol in the monitoring menu in normal operating mode.
Expiratory valve A valve controlling pressure in the patient circuit, enabling the patient to exhale and the HAMILTON-C6 to
maintain PEEP.
Expiratory valve block The plastic connector used to attach the patient breathing circuit on the side of the HAMILTON-C6.
connection
Fan filter A filter used to capture dust from the cooling fan.
Flow sensor QO2 Used to measure the oxygen flow into the blower module.
Gold caps One provides power for emergency buzzer alarm for 2 minutes and one for the real time clock for 3 months
when no power source is provided from mains power or battery.
Hall sensor A Hall effect sensor is a transducer that varies its output voltage in response to a magnetic field. In the
HAMILTON-C6, the Hall effect sensor is part of the blower module and used for the blower speed measure-
ment.
Hot swappable A term used to indicate a device can be disconnected without removing power.
ID board Will take over the functionality of the Mainboard EEprom in the future as non-volatile data storage that stores
Technical State Values (Part P/N, Rev, S/N), Calibration values, Operating hours, Service/Bower Timer
Interaction panel Part of the HAMILTON-C6 containing the user interface for interaction with the ventilator; LCD display and
hard keys.
Internal temperature The HAMILTON-C6 contains devices to measure the internal operating temperatures.
Loudspeaker A speaker used to indicate alarm conditions from the ventilator unit.
Metron EST tester Automated device used to perform the electrical safety test.
Microphone In the HAMILTON-C6, a microphone is positioned near the loudspeaker as a feedback circuit to determine that
the loudspeaker is operating properly.
Nebulizer connection Connection on the side of the HAMILTON-C6 to attach tubing for the nebulizer output.
Nebulizer valve Valve used to control the flow of oxygen to the nebulizer jar.
NIST Non-interchangeable screw thread, a standard connector used for connection of oxygen to the HAMILTON-
C6, designed so the oxygen supply cannot be connected incorrectly.
O2 Sensor Calibration A procedure which supplies a controlled flow of air, oxygen and air/oxygen mixture to the oxygen sensor for
calibration.
Orifice flow restrictor A device with an fixed opening which restricts the flow of a gas.
Orifice tube Used in the test configuration to perform adjustments in the service software.
Oxygen sensor A small, replaceable, plastic unit used by the HAMILTON-C6 to measure oxygen concentration. (Also known as
an O2 sensor.) The oxygen sensor reacts to the presence of oxygen, producing a voltage output in proportion
to the oxygen concentration. The oxygen sensor must be replaced after a period of service, when it can no
longer be calibrated. Typically, about one year.
Pambient A sensor which measures the ambient pressure or the room pressure.
Paramagnetic O2 sensor The paramagnetic O2 sensor monitors the oxygen based on the volume magnetic susceptibility of the deliv-
ered gas. The paramagnetic O2 sensor is maintenance free.
Patient alarms An alarm indicating that there is a problem or potential problem in ventilating the patient. There are three lev-
els of patient alarms: high, medium and low. They are indicated by beeps on the loudspeaker, messages on
the display and the alarm lamp.
Patient breathing circuit A patient breathing circuit carries the air/oxygen mixture to the patient and carries the expired (exhaust) air
from the patient. It may include tubings, mask, inspiratory filter, flow sensor, nebulizer jar, exhalation valve
cover and membrane.
Paw A sensor which measures the pressure at the proximal side of the flow sensor.
PCAP-Touchscreen Projected capacitive touch (PCT; also PCAP) technology is a variant of capacitive touch technology.
Pfilter A sensor which measures the pressure after the HEPA filter; used to indicate if the HEPA filter needs to be
replaced.
Pflowsensor A sensor which measures the differential pressure across the patient airway flow sensor.
Portable tank Oxygen tanks used for supply in a portable environment when the facility source is not available.
Potential equalization A unit provides a grounding pin (potential equalization conductor) that allows the user to connect all units to
conductor a central point of grounding, equalizing the ground level (60601-1 3rd Edition, clause 8.6.7).
Press and turn control A button on the front of the front panel used to select and activate screen functions.
knob (P&T)
Press and turn encoder An electrical device which provides input signals for control of screen functions.
(P&T encoder)
Pressure regulator A device that regulates the pressure and restricts the flow of a gas.
Pressure sensor assembly Provides components for pressure measurements used to monitor ventilation.
Preventive maintenance A term used for periodic maintenance of a device with specific planned tasks and items to check, adjust and
(PM) replace.
Principal gas flow The main gas flow through the HAMILTON-C6 from the HEPA filter for air and the oxygen inlets to the
patient, and then from the patient through the expiratory valve.
Pvent_control A sensor which measures the pressure at the patient outlet, used for controlling.
Pvent_monitor A sensor which measures the pressure at the patient outlet, used for monitoring.
Qvent flow sensor Used to measure the air/oxygen flow in the patient breathing circuit.
Release valve A term used for obstruction valve (HAMILTON-C1/T1/MR1) or for ambient valve (HAMILTON-C2/C3/C6)
Rinse flow A very small, continuous flow of gas through both the blue (patient side) and clear (ventilator side) flow sensor
tubes to the flow sensor. The flow minimizes the possibility of tube blockage, and hinders the potential migra-
tion of bacteria and viruses from the patient’s expired gases through the tubes, towards the pressure sensors
inside the ventilator.
Safety mode An emergency state that ensures a basic ventilation while giving the operator time for corrective actions in
case of some technical fault alarms. The default inspiratory pressure is maintained, the expiratory valve opens
as needed to switch system pressure levels between PEEP and inspiratory pressure, and patient sensing is non-
functional.
Safety therapy In the event of certain technical failures, the ventilator switches to Safety mode/ therapy. This gives you time
to arrange for corrective actions, including organizing a replacement ventilator.
Select An action on the touchscreen or the P&T control knob to choose a function or action.
Service software The software used to perform tests, adjustments and calibrations of the HAMILTON-C6. Also enables viewing
and exporting data from the Event Log. The HAMILTON-C6 cannot be used for patient ventilation when in
service software mode.
Service software mode The operational status of the HAMILTON-C6 when in the service software.
Smart battery pack Li-Ion battery monitors and communicates the battery condition. The batteries are not hot-swappable, mean-
ing they must only be replaced when the HAMILTON-C6 is switched off.
SoC State of charge (SOC) is the equivalent of a fuel gauge for the battery pack. The unit of SOC is percentage
points (0% = empty; 100% = full)
SoH The State of Health (SoH) is a "measurement" that reflects the general condition of a battery and its ability to
deliver the specified performance compared with a fresh battery. It takes into account such factors as charge
acceptance, internal resistance, voltage and self-discharge. It is a measure of the long term capability of the
battery and gives an "indication" not an absolute measurement, of how much of the available "lifetime
energy throughput" of the battery has been consumed, and how much is left. Using the automotive analogy,
it can be compared to the "odometer"display function which indicates the number of miles travelled since the
vehicle was new.
STPD Standard temperature and pressure, dry. Defined as dry gas at 0°C (32°F) at758 mmHg (101 kPa) pressure at
sea level.
Technical events A very minor fault or event recorded by the HAMILTON-C6 in the Event Log for use only by software develop-
ers.
Technical faults An alarm condition indicating a major malfunction of the HAMILTON-C6. (This contrasts with an alarm, that
indicates a problem with the status of a patient.) Technical Faults are intended to alert users and engineers of
the need for intervention, and are recorded in the Event Log.
Test configuration (TC) A particular configuration of devices and tubings use to perform the tests/calibrations in the service software.
Touchscreen An interaction method where the LCD display screen can be touched with a finger to activate or select a func-
tion.
Trolley A part of the HAMILTON-C6 on which the ventilator is mounted for transport within the customer location.
Update An update is an improvement to an existing function. An update normally involves only software. A software
update is generally a revision number increment in a digit after the decimal point: for example, from 3.2 to
3.3.
Upgrade An upgrade is the addition of new functions to a device. There are three ways to perform an upgrade: Add a
hardware item that offers additional functions upgrade to a higher software revision indicated by a higher
value before the decimal point: for example 01.03 to 02.00 Upgrade to a higher type of software
Variable orifice mem- A variable flow restrictor as used in the patient flow sensor.
brane
Ventilator unit The part of the ventilator with the pneumatic parts.
HAMILTON-C6