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Manual de Servicio Nkv330

MANUAL DE SERVICIO VENTILADOR MECANICO NKV330

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100% found this document useful (1 vote)

813 views237 pages

Manual de Servicio Nkv330

MANUAL DE SERVICIO VENTILADOR MECANICO NKV330

Uploaded by

hector rondon

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Service Manual

Ventilator
NKV-330
Ventilator
NKV-330

Service Manual

Op No. 30K
0634-901088
1st Edition: xx xxx 2019 Printed: 2019/05/20
About This Manual
In order to use this product safely and fully understand all its functions, read this manual before using the
product. Keep this manual near the instrument or in the reach of the operator and refer to it whenever the
operation is unclear.

Copyright Notice
The entire contents of this manual are copyrighted by Nihon Kohden. All rights are reserved. No part of this
document may be reproduced, stored, or transmitted in any form or by any means (electronic, mechanical,
photocopied, recorded, or otherwise) without the prior written permission of Nihon Kohden.

Trademark
The company name and model name are trademarks and registered trademarks of each company.

The mark printed on the SD card that is used in this instrument is a trademark.

This product stores personal patient information. Manage the information appropriately.

Patient names on the screen shots and recording examples in this manual are ﬁctional and any resemblance to
any person living or dead is purely coincidental.

The contents of this manual are subject to change without notice.

If you have any comments or suggestions on this manual, please contact us at: https://www.nihonkohden.
com/
Conventions Used in this Manual and Instrument

Dangers, Warnings and Cautions

Level Description

A danger alerts the user to a hazardous situation which causes death or

DANGER serious injury.

A warning alerts the user to possible injury or death associated with the use
WARNING or misuse of the instrument.

A caution alerts the user to possible injury or problems with the instrument
CAUTION associated with its use or misuse such as instrument malfunction, instrument
failure, damage to the instrument, or damage to other property.

Icons in this Manual

Icon Description

Gives additional information and alternative operation methods.

Indicates related pages in this or other manuals which give more details.

Text Conventions in this Manual

Style Description

Main battery SB-831V lithium ion battery

Backup battery SB-330Z battery pack

[XXX] Key on screen

[XXX] tab Tab for changing windows

[XXX] window Window displayed with a tab

XXX window Window displayed with a key

“XXX” Message on screen

Main screen Screen that always shows patient information and control settings

Touch XXX Touch screen operation

Select XXX Touch screen or knob operation

XXX Hardware components

NKV-330 Service Manuali

1
Contents
2
5-3. Troubleshooting..............................................5-26
1 Introduction 5-4. Diagnostic Check............................................5-32 3
1-1. Instrument.......................................................... 1-2 5-5. Error Codes....................................................5-35
1-2. Symbols............................................................ 1-3 4
6 System and Software
2 General Information on
Servicing
6-1. Initializing the System........................................ 6-2
5
6-2. Backing Up and Restoring Data........................6-4
6-3. Upgrade............................................................6-6
6
2-1. Precautions on Ensuring Safety and Prohibitions...2-2
2-2. Precautions on Invasion of Liquid..................... 2-2
7
2-3. Precautions on Environmental Conservation
and Disposal...................................................... 2-2
7 Adjustment and Calibration

2-4. Precautions on Cleaning and Sterilization.............3-2

7-1. C
alibrating the Breathing Circuit and 8
Sensors.............................................................. 7-2
2-5. Precautions on Handling Information................ 2-3
7-2. Calibrating the Touch Screen...........................7-13 9
2-6. Precautions on Preventing Infection................. 2-4
7-3. Calibrating the Batteries...................................7-14
2-7. Precautions on Repair....................................... 2-5
2-8. Precautions on Assembling.............................. 2-5 10
2-9. Precautions on Improper Use........................... 2-5 8 Disassembly and Assembly
8-1. Before You Begin.............................................. 8-2

3 Service Policy and Patient

Safety Checks
8-2. D
isassembling the Ventilator.............................8-4

3-1. Service Policy.................................................... 3-2 9 Replaceable Parts List

3-2. Scope of Maintenance and Service.................. 3-2 9-1. NKV-330 Ventilator...........................................9-2
3-3. Repair Parts Availability Policy......................... 3-2 9-2. KC-330Z Cart M/KC-331Z Cart L,
3-4. Periodic Maintenance.......................................3-3 KH-330Z Support Arm.................................... 9-10
3-5. Patient Safety Checks.......................................3-3

10 Periodic Maintenance and

4 Composition Check Sheet
4-1. Ventilator........................................................... 4-2 10-1. Overview....................................................... 10-3
4-2. Main Battery (SB-831V)....................................4-6 10-2. C
hecking the Exterior of the Ventilator.........10-5
4-3. Backup Battery (SB-330Z)................................4-6 10-3. Checking the Grounding Lead......................10-5
4-4. KC-330Z Cart M and KC-331Z Cart L.............. 4-7 10-4. Safety Check.................................................10-6
4-5. Standard Accessories and Options..................4-8 10-5. C
hecking Items on the DIAGNOSTIC
4-6. Composition List............................................. 4-12 CHECK Window............................................10-8
4-7. Board and Unit Location.................................. 4-13 10-6. Checking Items on the MANUAL
4-8. Overall Block Diagram.................................... 4-14 CHECK Window.......................................... 10-10
4-9. Functions of Each Block................................. 4-15 10-7. C
heck Items on the Main Screen................ 10-31
4-10. Socket Pin Assignment and Signal Names..........13-4 10-8. R
eference Table for Test Specification
Range.........................................................10-52

5 Troubleshooting
Maintenance Check Sheet
5-1. General..............................................................5-2
5-2. Screen Messages.............................................5-3

NKV-330 Service ManualContents-1

1
1

Introduction

1-1. Instrument�� 1-2

1-2. Symbols�� 1-3

1-2-1. Ventilator��1-3
1-2-2. Screens and Windows��1-4
1-2-3. Main Battery (SB-831V)��1-5
1-2-4. Backup Battery (SB-330Z)��1-6
1-2-5. KC-330Z Cart M and KC-331Z Cart L��1-6
1. Introduction

1-1. Instrument

This ventilator uses positive pressure to provide ventilation and ventilatory

assistance as well as oxygen administration to adult or pediatric patients who
have spontaneous breathing but need mechanical ventilation (patients with a tidal
volume of 100 mL or more). This ventilator can be used in the ICU, recovery
room, ward or transport inside the hospital. This ventilator is intended for use by
qualified medical personnel such as physicians, nurses, respiratory technicians.

Ventilator with options attached

1-2 NKV-330 Service Manual

1. Introduction

1
1-2. Symbols

The ventilator uses the following symbols. The names and meanings of the
symbols are indicated in table below.

1-2-1. Ventilator
Symbol Description Symbol Description

Computer network
Follow instructions for use
Background
color: Blue
Gas output port

Alternating current
SD card socket

Equipotentiality Protected against solid foreign objects of

12.5 mm ø and greater, Protected against
IP22
vertically falling water drops when
“On” for a part of equipment enclosure tilted up to 15°

Date of manufacture
“Off” for a part of equipment

Oxygen input rating label

Charging
The CE mark is a protected conformity
mark of the European Community.
Type BF applied part
The four digits after the CE mark
indicate the identification number of
Defibrillation-proof type BF applied part the Notified Body involved in assessing
the product’s conformity as a medical
device.
Serial number Products marked with this symbol
comply with the European WEEE
directive 2012/19/EU and require
Input/output separate waste collection. For Nihon
Kohden products marked with this
symbol, contact your Nihon Kohden
Write and read data into and from store representative for disposal.

NKV-330 Service Manual1-3

1. Introduction

Transport Packaging
Symbol Description Symbol Description

This way up Temperature limits

Fragile Humidity limits

Keep away from rain Atmospheric pressure limits

n
Stacking limit by number (“n” is the
limiting number)

1-2-2. Screens and Windows

Symbol Description Symbol Description

Menu display Battery status

Audio paused Battery not connected

Audio off Battery fault

Alarm off Mask

Alarm settings
ETT/Trach

Settings adjustment
Moves to the next or previous value
O2 therapy

Move back and forth

Back up to SD card 1

Change pages
SD card 1 not inserted

Zoom in or out
Back up to SD card 2

Screen copy
SD card 2 not inserted

1-4 NKV-330 Service Manual

1. Introduction

1-2-3. Main Battery (SB-831V) 1

Symbol Description Symbol Description

Follow instructions for use No open flame; Fire, open ignition

Background Circular frame source and smoking prohibited
color: Blue and diagonal
line: Red

General warning sign

Background
Circular frame Keep away from water
color: Yellow
and diagonal
line: Red
Caution

Circular frame Avoid strong impact or dropping

Recycle mark
and diagonal
line: Red

Serial number
Circular frame Never disassemble or modify
The CE mark is a protected conformity and diagonal
mark of the European Community. line: Red

Manufacturer Never short circuit the + and ‒ terminals

Circular frame on the battery
and diagonal
line: Red
n
Stacking limit by number (“n” is the
limiting number)
This way up
Products marked with this symbol
do not contain toxic or hazardous
substances or elements according
Fragile
to the SJ/T11364 “Marking for the
Restricted Use of Hazardous Substances
in Electronic and Electrical Products”
of the People’s Republic of China Keep away from rain
Electronic Industry Standard.
Products marked with this symbol
Bureau of Indian Standard mark
require separate waste collection
(IS 16046 certified)
according to EU battery directive
2006/66/EC.

NKV-330 Service Manual1-5

1. Introduction

1-2-4. Backup Battery (SB-330Z)

Symbol Description Symbol Description

Follow instructions for use Keep away from water

Background Circular frame
color: Blue and diagonal
line: Red

General warning sign

Background
color: Yellow Circular frame Avoid strong impact or dropping
and diagonal
line: Red
Caution

Recycle mark Circular frame Never disassemble or modify

and diagonal
line: Red
European representative
Never short circuit the + and ‒ terminals
Circular frame on the battery
The CE mark is a protected conformity and diagonal
mark of the European Community. line: Red
Products marked with this symbol
Manufacturer require separate waste collection
according to EU battery directive
2006/66/EC.

No open flame; Fire, open ignition

Circular frame source and smoking prohibited
and diagonal
line: Red

1-2-5. KC-330Z Cart M and KC-331Z Cart L

Symbol Description Symbol Description

Follow instructions for use

Background Circular frame No pushing
color: Blue and diagonal
line: Red
Caution

Circular frame No sitting

European representative and diagonal
line: Red
The CE mark is a protected conformity
mark of the European Community. Date of manufacture

Serial number
Manufacturer

1-6 NKV-330 Service Manual

2
2

General Information
on Servicing

2-1. P
recautions on Ensuring Safety and Prohibitions�� 2-2

2-2. Precautions on Invasion of Liquid�� 2-2

2-3. P
recautions on Environmental Conservation
and Disposal�� 2-2

2-4. Precautions on Cleaning and Sterilization�� 2-3

2-5. Precautions on Handling Information�� 2-3

2-6. Precautions on Preventing Infection�� 2-4

2-6-1. Work in a facility��2-4
2-6-2. Keeping repair units/components��2-4

2-7. Precautions on Repair�� 2-5

2-8. Precautions on Assembling�� 2-5

2-9. Precautions on Improper Use�� 2-5

2. General Information on Servicing

2-1. Precautions on Ensuring Safety and Prohibitions

Observe the following points to ensure the safety of workers when repairing the
instrument.
• There is the possibility that the outside surface of the instrument, such as the
operation keys, could be contaminated by contagious germs, so disinfect and
clean the instrument before servicing it. When servicing the instrument, wear
rubber gloves to protect yourself from infection.
• The power unit and the periphery of the LCD backlight of the instrument are
dangerous because of a high voltage. Be very careful of remaining voltage
when handling these parts during power-on and immediately after power-off.
Even after the power switch is turned off, power is supplied from the AC inlet
to the internal circuits. Before starting work, make sure whether AC power is
supplied to the internal circuits.
• There is the possibility that when the lithium battery is broken, a solvent or
toxic substance inside the lithium battery could leak out. If the solvent or toxic
substance touches your skin or gets into your eye or mouth, immediately wash
it with a lot of water and see a physician.

2-2. Precautions on Invasion of Liquid

The instrument is not drip-proof, so do not install the instrument where water or
liquid can get into or fall on the instrument.
If liquid accidentally gets into the instrument or the instrument accidentally
drops into liquid, disassemble the instrument, clean it with clean water and dry
it completely. After reassembling, use the patient safety checks and function/
performance checks to verify that there is nothing wrong. If there is something
wrong with the instrument, contact your Nihon Kohden representative for repair.

2-3. Precautions on Environmental Conservation

and Disposal
Depending on the local laws in your community, it may be illegal to dispose of
the lithium battery and CRT unit in the regular waste collection. Check with your
local officials for proper disposal procedures.

2-2 NKV-330 Service Manual

2. General Information on Servicing

2-4. Precautions on Cleaning and Sterilization

2
To disinfect the outside surface of the instrument, wipe it with a nonabrasive
cloth moistened with any of the disinfectants listed below. Do not use any other
disinfectants or ultraviolet rays to disinfect the instrument.
• Alkyldiaminoethylglycine hydrochloride: 0.5%
• Benzalkonium chloride: 0.2%
• Benzethonium chloride solution: 0.2%
• Chlorhexidine gluconate solution: 0.5%
• Phtharal: 0.55%
• Phenol: 1.8 to 2.3w/v%
• Isopropyl alcohol: 70 vol%
NOTE • Use disinfectants at their proper concentrations.
• Do not use organic solvents such as thinner or benzine since
they can cause the plastic surface to melt or crack.
• When disinfecting with a spray, do not let the spray remain on
the surface. Wipe it off with a cloth.
• Do not disinfect with sodium hypochlorite.
• Do not sterilize or disinfect using UV irradiation or ozone.

2-5. Precautions on Handling Information

Personal medical information may be handled in the instrument. Observe the

following points when performing repair or replacement.
• When the instrument is to be taken out of a facility for repair, explain about
that to the facility and obtain approval from the facility.
• Before the instrument is to be transferred from a facility or outside of the
company for repair, be sure to erase data by the system initialization.
• Before disposing of storage components (such as boards and SD card), take
measures to completely disable data reading.

NKV-330 Service Manual2-3

2. General Information on Servicing

2-6. Precautions on Preventing Infection

In order to prevent infection in medical institutions, observe the local laws.

2-6-1. Work in a facility

• Before starting repair work, ask the facility about whether the target equipment
may be contaminated with blood based on the status of use.
• When there is a risk of blood contamination, ask the administrator of the
equipment in the facility to sterilize it. After confirming that the equipment has
been sterilized, start repair.
• If it is unavoidable to repair equipment with a risk of blood contamination,
obtain permission from the infection prevention manager of the facility before
starting repair. For sterilization, observe the instructions in “2-4. Precautions
on Cleaning and Sterilization” (p. 2-3).

2-6-2. Keeping repair units/components

• When keeping equipment that may be contaminated with blood based on the
status of use, be sure to confirm whether the equipment has been sterilized.
• If equipment with a risk of blood contamination is kept without identifying
blood contamination due to the situation, ask the medical institution about how
the equipment has been sterilized before starting repair.
• If packed equipment or a unit is kept and its sterilization cannot be confirmed,
do not send it to other sections because some contaminant or blood may flow
out.
• Observe the instructions in the table below when performing maintenance
service.

Preparation for Check your health condition.

visiting a medical Prepare goods for preventing infection (such as gloves and cap).
institution Wear clean clothes.
Prepare sterilized tools
Strict enforcement in Follow the infection preventive measures in the medical
a medical institution institution.
Start working after receiving instructions from the person
responsible for infection measures.
Be sure to wash your hands and gargle.
Check sterilization status of equipment.
Before using equipment, wear disposable gloves, protective
glasses, and working clothes.
Do not directly touch infection wastes.
Leaving a medical Check that take-out equipment has been sterilized.
institution Check that tools have been sterilized.
Discard used prevention tools (such as gloves and cap) at the
specified place.
Returning home from When you return home or to your office, be sure to wash your
a medical institution hands and gargle.
Manage equipment brought back home or to your office with
labels indicating completion of sterilization or other means.
Sterilize contaminated tools.

2-4 NKV-330 Service Manual

2. General Information on Servicing

2-7. Precautions on Repair

2
• Use the specified shipment container and packing material to transport the
instrument. If necessary, double pack the instrument. Also, put the instrument
into the shipment container after packing so that the buffer material does not
get inside the instrument.
• When transporting a board or unit of the instrument, be sure to use a
conductive bag. Never use an aluminum bag when transporting the power
board, power unit or board on which a lithium battery is mounted. Also, never
wrap the board or unit of the instrument with styrene foam or a plastic bag
which generates static electricity.
• Because the outside surface of the instrument is made of resin, it can be easily
damaged. When handling the instrument, remove clutter from around the
instrument and be careful not to damage the instrument or get it dirty.
• Because most of the boards in the instrument are multilayer boards with
surface mounted electrical devices (SMD), a special tool is required when
removing and soldering the electrical devices. To avoid damaging other
electrical components, do not remove and solder SMD components yourself.

2-8. Precautions on Assembling

Perform assembling by reversing the disassembling procedure.

Pay attention to the proper use of screw tightening torque. For the torque table,
refer to “8-1-2-1. Tightening Torque” (p. 8-3).

2-9. Precautions on Improper Use

The performance and safety of the instrument are assured only by proper use as
described in the Service Manual and the Operator’s Manual.
Therefore, Nihon Kohden assumes no responsibility for problems caused by use
other than as indicated in these manuals.
Never alter the instrument. If the ventilator is altered against the law, its
performance and safety can no longer be guaranteed.

NKV-330 Service Manual2-5

3 Service Policy
and Patient Safety
Checks

3-1. Service Policy�� 3-2

3-2. Scope of Maintenance and Service�� 3-2

3-3. Repair Parts Availability Policy�� 3-2

3-4. Periodic Maintenance�� 3-3

3-5. Patient Safety Checks�� 3-3

3. Service Policy and Patient Safety Checks

3-1. Service Policy

Our technical service policy for this instrument is to replace the faulty unit, board
or part or damaged mechanical part with a new one. Do not perform electrical
device or component level repair of the multilayer board or unit. We do not
support component level repair outside the factory for the following reasons:
• Most of the boards are multilayer boards with surface mounted electrical
devices, so the mounting density of the board is too high.
• A special tool and special repair skill is required to repair the multilayer boards
with surface mounted electrical devices.
Disassemble the instrument or replace a board or unit in an environment where
the instrument is protected against static electricity.
As background knowledge for repair, pay special attention to the following:
• You can reduce the repair time by considering the problem before starting
repair.
• You can clarify the source of most of the troubles using the information from
the self-check function of the instrument.

3-2. Scope of Maintenance and Service

(1) M
aintenance performed by user
• Routine cleaning and sterilization specified in the Operator’s Manual
• Replacement of periodic replacement parts specified in the Operator’s
Manual
• Maintenance inspection specified in the Operator’s Manual
(2) R
epair and maintenance performed by qualified service personnel.
• Annual preventive maintenance
• Maintenance inspection and accuracy check using dedicated jigs/tools
• Replacement and repair of boards and units
• Checking error information

3-3. Repair Parts Availability Policy

Nihon Kohden shall stock repair parts (parts necessary to maintain the
performance of the ventilator) for a period of 10 years from the date of delivery.
In that period Nihon Kohden or its authorized agents will repair the device.
This period may be shorter than 10 years if the board or part necessary for the
faulty section is not available.

3-2 NKV-330 Service Manual

3. Service Policy and Patient Safety Checks

3-4. Periodic Maintenance

Perform preventive maintenance once a year. If local low requires any interval
for maintenance, follow that requirement. 3

3-5. Patient Safety Checks

Periodic maintenance procedures and diagnostic check procedures are provided

in this manual to ensure that the ventilator is operating in accordance with its
design and production specifications. To verify that the ventilator is working
in a safe manner with regard to patient safety, patient safety checks should
be performed on the ventilator before it is first installed, periodically after
installation, and after any repair is made on the ventilator.
For patient safety checks, perform the following checks as described
in the International Electrotechnical Commission’s standard, IEC
60601-1:2005+Amendment 1:2012.
• Earth leakage current check
• Touch current (enclosure to earth) check
• Patient leakage current check

NKV-330 Service Manual3-3

4 Composition

4-1. Ventilator�� 4-2

4-2. Main Battery (SB-831V)�� 4-6

4-3. Backup Battery (SB-330Z)�� 4-6

4-4. KC-330Z Cart M and KC-331Z Cart L�� 4-7

4-5. Standard Accessories and Options�� 4-8

4-5-1. Ventilator��4-8
4-5-2. Related Equipment��4-9
4-5-3. Breathing Circuit and Patient Interface Sets��4-9
4-5-4. Sensors and Probes��4-10

4-6. Composition List�� 4-12

4-7. Board and Unit Location�� 4-13

4-8. Overall Block Diagram�� 4-14

4-9. Functions of Each Block�� 4-15

4-9-1. CD-358P (breath delivery unit)��4-15
4-9-2. UR-4362 (DIGITAL Board)��4-17
4-9-3. UR-4363 (POWER Board)��4-21
4-9-4. UR-4364 (DPU board)��4-24
4-9-5. UR-4365 (FRONT IF Board)��4-26
4-9-6. UR-4366 (BATTERY CN Board)��4-29
4-9-7. UR-4391 (ALARM Board)��4-30

4-10. Socket Pin Assignment and Signal Names�� 4-31

4. Composition

4-1. Ventilator

Front Panel
1 Handle 2 Alarm indicator 3 Display

9 Operation 8 AC power

lamp lamp

7 Battery charging
lamp
4 Operation knob
6 Power switch

5 Speaker

1 Handle 6 Power switch

Used when carrying the ventilator. Turns the ventilator’s power on and off. It can also be
used to unlock the screen.
2 Alarm indicator
When an alarm occurs, this lights or blinks depending 7 Battery charging lamp
on the type of alarm. Furthermore, it blinks according to Shows the status (such as charging, abnormality) of the
the pulse sync sound. main battery (SB-831V) and backup battery (SB-330Z).
3 Display 8 AC power lamp
Touch screen display that can be operated by directly Lights when AC power is supplied to the ventilator.
touching the screen. It shows monitoring data.
9 Operation lamp
4 Operation knob Lights when the ventilator is turned on (when the
Can be used to perform various screen operations just ventilator is operated).
like the touch screen display.
5 Speaker
Outputs alarm sounds and sync sounds.

4-2 NKV-330 Service Manual

4. Composition

Left Side Panel

2 Oxygen input
rating label

1 Gas intake port

9 Low pressure
oxygen input port
4
8 High pressure
oxygen input port 4 External device
3 LAN socket connection socket 1

7 Equipotential
ground terminal
5 External device connection
6 AC source
socket 2
socket

1 Gas intake port 6 AC source socket

Takes in ambient air. Connects to a wall outlet using the AC power cord
provided with the ventilator.
2 Oxygen input rating label
Indicates the rated pressure and rated flow rate to be 7 Equipotential ground terminal
supplied to the low-pressure oxygen input port and high- For equipotential grounding with other devices by using
pressure oxygen input port. the optional grounding lead.
3 LAN socket 8 High pressure oxygen input port
Not used. Connects the high-pressure oxygen hose.
4 External device connection socket 1 9 Low pressure oxygen input port
Connects the nurse call connection cable and other Connects the low-pressure oxygen hose.
cables.
5 External device connection socket 2
Connects an external device such as a bedside monitor.

NKV-330 Service Manual4-3

4. Composition

Right Side Panel

1 Pressure/flow
sensor port

5 USB socket 6 SD card slot 1

2 Gas output port

3 CHECK key
7 SD card slot 2
4 MULTI socket

1 Pressure/flow sensor port 5 USB socket

Connects the pressure tube and flow sensor. Connects a USB memory stick or USB mouse.
2 Gas output port 6 SD card slot 1
Connects the air inlet filter and breathing circuit. For saving monitoring data (72 hours of numerical/
waveform data and event history).
3 CHECK key
For displaying the System Configuration window and 7 SD card slot 2
System Check window (Maintenance window). Use this for saving the currently displayed window,
numeric data for about one year and event history, and
4 MULTI socket
for upgrading the software.
Connects the SpO2 probe and CO2 sensor.

Top View

4-4 NKV-330 Service Manual

4. Composition

Rear Panel

1 Oxygen sensor 2 Gas inlet port

port cover
4

4 Battery cover
lock
3 Main battery
compartment

1 Oxygen sensor port 3 Main battery compartment

Connects the oxygen sensor. Installs the main battery (SB-831V).
2 Gas inlet port cover 4 Battery cover lock
Used when changing the air intake HEPA filter and air Used when opening and closing the main battery
intake dust filter. compartment.

Bottom Panel
1 Backup battery compartment 2 Fan filter

1 Backup battery compartment 2 Fan filter

Installs the backup battery (SB-330Z). Installs the fan filter.

NKV-330 Service Manual4-5

4. Composition

4-2. Main Battery (SB-831V)

1 Usage start date
(year, month, day)

2 Latch

4 Remaining
battery
3 Remaining
indication
battery
LED
indication
button

1 Usage start date (year, month, day) 3 Remaining battery indication button
Indicates the usage start date for the battery. Press to check the remaining capacity of the battery.
2 Latch 4 Remaining battery indication LED
Press when removing the battery from the ventilator. The LED lights when the remaining battery indication
button is pressed.

4-3. Backup Battery (SB-330Z)

1 Socket

1 Socket
Connects to the connector of the backup battery compartment.

4-6 NKV-330 Service Manual

4. Composition

4-4. KC-330Z Cart M and KC-331Z Cart L

1 Top assembly

4
3 Handle
2 Release lever
4 Humidifier bracket

5 Basket

CO2 Sensors

Length Supply
Name Qty Model/Code No.
(m) Code

Semi-quantitative method (TG-900P)

CO2 sensor kit (CO2 adapter + CO2 sensor) 3 1 TG-900P P903
CO2 adapter 2 1 JG-900P K981
CO2 sensor 1 1 TG-101T P992A
Airway adapter ─ 50 YG-101T R801

Semi-quantitative method (TG-920P)

CO2 sensor kit (CO2 adapter + CO2 sensor) 3.5 1 TG-920P P907
CO2 adapter 2 1 JG-920P K984
CO2 sensor 1.5 1 TG-121T P923
Airway adapter ─ 30 YG-111T R804
For nasal breathing ─ 30 YG-120T V921
For naso-oral breathing ─ 30 YG-121T V922
Nasal adapter
For oxygen cannula
─ 30 YG-122T V923
adjustment
Oxygen cannula For YG-122T ─ 25 1103 V927
Surgical tape ─ 1 ♯1527 Y242

Quantitative method (TG-980P)

CO2 sensor kit 2.9 1 TG-980P P910A
Airway adapter For adult ─ 30 YG-211T R805
Pediatric cap-ONE mask For pediatric ─ 10 YG-232T V933
Adult cap-ONE mask For adult ─ 10 YG-272T V938A
Large adult cap-ONE mask For adult ─ 10 YG-282T V938C

4-10 NKV-330 Service Manual

4. Composition

SpO2 Probes
The probes in the following table are all Nihon Kohden probes.

Length Supply
Name Application Qty Model/Code No.
(m) Code
JL-500P1 ─
SpO2 adapter For SpO2 measurement 2.5 1
JL-500P 1
─
For adults or pediatric 20 kg and over: 4
Finger 1.6 1 TL-201T P225F
Waterproof, washable
For adults or pediatric 50 kg and over: 1.6 1 TL-630T3 P310C
For thick fingers
Finger probe
Waterproof, washable
(BluPRO) 0.6 1 TL-630T1 P310A
Attach to the patients finger with tape
For adults or pediatric 20 kg and over:
Finger 0.6 1 TL-631T1 P311A

Waterproof, washable
1.6 1 TL-631T3 P311C
Attach to the patients finger with tape
For adults or pediatric 3 kg and over:
Multi-site probe Finger or toe 1.6 1 TL-220T P225G
(BluPRO)
Attach to the patients finger with tape
For adults 30 kg and over: Finger or 0.8 24/box TL-271T P203A
toe 1.6 24/box TL-271T3 P203E
Disposable probe For pediatric 10 to 50 kg: Finger or 0.8 24/box TL-272T P203B
(BluPRO) toe 1.6 24/box TL-272T3 P203F
For adults 40 kg and over: Finger or 0.8 24/box TL-273T P203C
toe 1.6 24/box TL-273T3 P203G
• Attachment tape S
Multi-site Y probe For pediatric 3 kg and over: Finger 1.6 5/box TL-260T P205A
or toe
0.8 5/box TL-051S P228A
For adults 50 kg and over: Finger
1.6 5/box TL-052S P228B
Disposable probe
0.8 5/box TL-061S P229A
For pediatric 15 to 50 kg: Finger
1.6 5/box TL-062S P229B
Attachment tape for Reusable probe
─ 3 × 30/pkg ─ P263A
BluPRO For attaching the BluPRO series
Attachment tape for Attachment tape S for TL-260T ─ ─ P260A
24/box
multi-site Y probe Attachment tape L for TL-260T ─ ─ P260B
TL-260T clip adapter For TL-260T, earlobe ─ 1 ─ P256
Attachment tape for For TL-051S, TL-052S, TL-061S,
─ 4 × 25/pkg ─ P260D
disposable probe TL-062S
1
For the differences between JL-500P1 and JL-500P2, contact your Nihon Kohden representative.

NKV-330 Service Manual4-11

4. Composition

4-6. Composition List

NKV-330 CD-358P NKV-330 BDU

UR-4362 DIGITAL Board

UR-4363 POWER Board

UR-4364 DPU Board

UR-4365 FRONT IF Board

UR-4366 BATTERY CN Board

UR-4391 ALARM Board

4-12 NKV-330 Service Manual

4. Composition

4-7. Board and Unit Location

Assy. 12.1inch LCD
(AA121XN01) Breath delivery unit
(CD-358P)

4
Main Battery
(SB-831V)

AC inlet
(R-301(B13))

AC-DC converter
(MUZP-150-24-J0ER)
Speaker
(SB28-05) Fan Backup battery
(9GA0412P6F001(W60)) (SB-330Z)
Encoder
(C14D16P-B3A-0398)
ALARM board
(UR-4391)

DIGITAL board
(UR-4362)

POWER board
(UR-4363)

BATTERY CN board
(UR-4366)

FRONT IF board
(UR-4365) DPU board
(UR-4364)

NKV-330 Service Manual4-13

4-14
4. Composition

Signal
Power Supply
Gas Pathway

O2
Indicator LCD Touch panel Encoder Speaker Buzzer Check Key Power switch Air
HPO/LPO

LVDS/PWM I2C/I2S
I2C UART GPIO GPIO GPIO GPIO
GPIO GPIO

Ethernet
SD x2 UR-4362 UART/GPIO
USB x1 CD-358P
Controller (CPU) Mixing
DE-9 x1 Controller (CPU) chamber
DH60 x1

UART/GPIO I2C GPIO GPIO

4-8. Overall Block Diagram

Patient
measurement
sensor
UR-4363
Controller (CPU)
UR-4364
CO2/SpO2 x2
Controller (CPU)
GPIO GPIO GPIO GPIO
Pressure/ Patient
Flow Gas

Main Backup Battery status AC/DC Notification

Fan
battery battery LED module buzzer

AC POWER
SUPPLY

NKV-330 Service Manual

4. Composition

4-9. Functions of Each Block

4-9-1. CD-358P (breath delivery unit)

The breath delivery unit (CD-358P) is a component of NKV-330 ventilator to 4
send intake gas to patients.

Block Diagram

NKV-330/330K

CD-358P

VBS

Functions
The breath delivery unit (CD-358P) consists of a pneumatic block to send gas to
patients and a controller to control and measure the pressure and flow rate of gas
and oxygen concentration to be sent to patients.

< Breath Delivery Unit (CD-358P) >

1. Communication
This unit performs communication with the DIGITAL board (UR-4362) to
receive set values and send measured values and error status.

NKV-330 Service Manual4-15

4. Composition

2. Ventilation control
This unit controls the pressure and flow rate of supply gas and oxygen
concentration based on the set values acquired through communication.

3. Ventilation parameter measurement

This unit measures the pressure and flow rate of supply gas and oxygen
concentration with the internal and external sensors, and calculates secondary
parameters (such as ventilation volume) based on measured values.

4. Calibration
This unit calibrates the following sensors and accessory.
• Pressure sensor
• Flow sensor
• O2 sensor
• Breathing circuit

5. Alarm detection
This unit detects upper-limit and lower-limit alarms and technical alarms
related to ventilation based on the alarm setting information acquired through
communication.

6. External interface
This unit is equipped with the following interface connectors.
• NKV-330 ventilator
• Galvanic oxygen sensor
• Paramagnetic oxygen sensor
• Flow sensor

< Pneumatic Part >

• Oxygen source
Controls the flow rate of oxygen gas to be sent to patients.

• Air Source (blower)

Controls the flow rate of room air to be sent to patients.

• Patient Gas Mixing

Mixes room air and oxygen gas to be sent to patients.

• Patient Sensing
Measures the gas pressure and gas flow rate at the patient mouse.

< Controller Part >

• Module Controller
Performs communication with the host, acquires measured values of the sensors
in the pneumatic block, and controls the actuators in the pneumatic block.

4-16 NKV-330 Service Manual

4. Composition

• Actuator Drivers
Drives the actuators in the pneumatic block based on the control signals from the
controller.

• Sensors
Amplifies signals of the sensors in the pneumatic block and sends them to the
controller.
4
• Power Supply
Converts the voltages supplied from the host to voltages required for each block
in the unit, and supplies them.

4-9-2. UR-4362 (DIGITAL Board)

The DIGITAL board (UR-4362) performs main digital processing of NKV-330
ventilator.

Block Diagram
CN700 CN701
SD Slot 1 SD Slot 2

DC/DC VSYS
12-24V TPS54340 (4.2V)
SDIO1 SDIO2
VSYS_PG
12-24V DC/DC
SD_PWR_ON_1 3.3V SD_PWR_ON_2 3.3V VCC3V3_PG
TPS54340 VCC3V3
PMIC_PWRON EN Power VCC5C0_PG PG SIGNALS
Fail
GPIO SD1 GPIO SD2 Detection 12-24V_PG
VSNVS_3V0 12V-24V DC/DC
VDDCORE(1.375V) TPS54340 VCC5V0
LVDS_LINK0 to 3+/-/CLK_IN+/- VDDSOC(1.375V) PMIC_PWRON EN
LVDS0 VCC3V3
DISP_0 LVDS0_BLEN/PWM
GPIO/PWM1 GEN_3V3 12-24V
GEN_2V5
5.0V 3.3V NVCC_RGMII(1.8V) Li Coin Cell
DDR_1V5 3V, 200mA VCOIN
TP1_TX/RX Level UART2_TX/RX DDR_VREF (0.75V) BR-2032/F2K DIGITAL_XPWRFAIL
UART2 POR POR_B PG SIGNALS OR
TP_0 Shift
TP_RESET GPIO 12-24V_PG
GPIO
BOOT_MODE1 VSNVS_3V0
3.3V LVDS_LINK0 to 3+/-/CLK_IN+/-
CN1101 LVDS1 BOOT_MODE2 SW VCC3V3
VSYS VSNVS_3V0
OSC 4MHz 5.0V 3.3V SRC_BOOT_CFG06 VDDCORE(1.375V)
GEN_3V3
XRI/XLE VDDSOC(1.375V)
Display IF TP2_TX/RX I2C3_SCL/SDA
YUP/YLO Touch Panel Level GEN_3V3
Ch.2 CN1200 TP2_PDW PMIC_STBY_REQ/PMIC_INTB
I/F Shift GPIO PMIC_STBY_REQ/GPIO PMIC GEN_2V5
PMIC_ON_REQ MMPF0100F0EP NVCC_RGMII(1.8V)
RESET TP_RESET PMIC_ON_REQ PMIC_PWRON DDR_1V5
RESET GPIO XPOR OR VGEN5_2V8
12V
CN1102 LVDS1_BLEN/PWM MRST SW DDR_VREF (0.75V)
GPIO/PWM2
POR_B
HP_R_1/L_1 AUD4_TX/RX/TXC/TXFS AUD4
Audio Codec I2C3_SCL/SDA VSYS Backup Alarm
I2C3 SW VCAP_OUT
SGTL5000 DDR3 DDR3 VS3V3 Power Circuit
MIC SYS_MCLK MMDC
CCM_CLKO1 256MbX16 256MbX16
AUDIO INMP504 MIC/MIC_BIAS XPWR_SW
FAULT_ALARM_CPU FAULT_ALARM
AUD5_TX/RX/TXC/TXFS Nor Flash OR
AUD5 EIM FAULT_ALARM_PWR
HP_R_2/L_2 Audio Codec I2C3_SCL/SDA 8MbX16
SGTL5000 12V
SYS_MCLK
VCC3V3
CCM_CLKO2
UART4
DPU_TX/RX
DPU_TX/RX CN1601
UR-4364
GPIO
MP_RST/MP_BOOT
DPU_SRV_TX/RX
GPIO X 2 1
DPU Board
1 Signal List
3.3V MP_RST
MP_BOOT
BDU_TX/RX RS-232C
RMII* CPU DIGITAL
UART5
Driver
BDU_TX/RX
CN1602
CD-358P
Ethernet
CN1000
RJ45
Trans
former
TXP/TXN/RXP/RXN
PHY LAN_REF_CLK ENET i.MX6 Solo GPIO
MACAWI_SIG1/2/3/4/5/6/7
GPIO X 5 2 BDU
KSZ8081 IE signals 9 2 Signal List
SPARE_OUT1_AMB
LAN_MDIO/MDC SPI3_SCLK/MOSI/MISO SPARE_OUT2_AMB
XTAL SPI3 FeRAM 1Mb
RMII* LAN_TX0/TX1/TXEN SS0 SPARE_IN1_AMB
50MHz ECSPI3_SS0 FM25V10-GTR SPARE_IN2_AMB
LAN_RX0/RX1/RXER/LAN_COL_CRS_DV
EN_ACT_AMB
5.0V 12-24V
CN 12V 9 Signal List
USBHOST_PWR SS1
500mA USB_H1_PWR SPI VS3V3 TRUE_IE_AMB
USBHOST_OC ECSPI3_SS1
Current Limit USB_H1_OC VS3V3AC NEBLIZER_AMB
CN900 VSYS
USB Host USB_H1_DP/DN USB_H1
VCC3V3
VCC5V0
UR-4363 UR-4366
Type A
I2C2
BAT_SCL/SDA
BAT_SCL/SDA
CN1600 POWER Battery Connector
GPIO x 10
MSP_SRV_ TX/RX
3 Signal List
Board Board
GPIO GPIO X 9 3
CPU_PWRDWN
GPIO x 2 BATT_LED
BUZZER CTRL SIGNALS X 2 FORCE_PWRON
FAULT_ALARM_PWR MSP_TEST
DIGITAL_XPWRFAIL MSP_RST
5.0V 3.3V VSYS
XPWR_SW SMBUS_MODE
SOFT ON/OFF SW
MX6_ONOFF SB_BATT_LOW_BUZ CPU_READY
ONOFF Level CPU_MSP_COM_ERR
UART1_TX/RX Register VSYS
UART1 PWR_BTN_SNS Shift BATT_XDET
TP2_TX/RX
CN1800 I:E signals VCC3V3 EIC_XRST
UART_SEL_3
Ext. I/F 2 VCC5V0 Main functions
ZS_DET, ZS_INIT, ZS_RST, OUT_IN1 BUZ3V3
GPIO NOB_CW/CCW NOB_A - Power SW
NURSE CALL GPIO Delay NOB VS3V3 - Touchpanel
RELAY NOB_B
BACKUP_NURSE_CALL VS3V3_AC - Speaker
3.3V 5.5V_BACKUP - Buzzer
3.3V 5 Signal List
VCAP_OUT 4 Signal List SPEAKER_FAULT_1
CN1900 RS-232C WDOG XPOR TP1_TX/RX XPOWER_SW
DISP_0 SPEAKER_FAULT_2
WDT TP_RESET XNOB_SW
DE-9 Driver UART3 XSPEAKER_CHECK_ON
OPE_MODE Controller
DPU_SRV_ TX/RX GPIO WDT_XINT TPS3705-33 KEYSIGNALS X 2 4
CHARGE_STAT_LED_K
SPEAKER_CHECK_SIG
UR-4365
GPIO SW
MSP_SRV_ TX/RX UART_SEL_1/2
SPKR CHECK_SIGNALS X 4 VS3V3 SPKRCHECK_SIGNALS X 4 5 CN1500 FRONT IF
CHECK XCHECK_KEY
KEYSIGNALS X 4 LBO
FAULT_LED_K
Board
GPIO 7 Signal List
KEY BACKUP_NURSE_CALL
I2C1 GPIO XTAL JTAG SB_BATT_LOW_BUZ SPKR_L_1A
NOB_A SPKR_L_1B
NOB SPKR_R_2A
JTAG NOB_B Touch PanelIF
SPKR_R_2B
VS3V3 VCOIN HP_R_1/L_1 LVDS IF
VS3V3 VCC3V3 MIXING & SPKR_OUT x 4 7
AUDIO HP_R_2/L_2 Backlight IF
XTAL CN AMP
I2C1_SCL/SDA CN CN1100
RTC I2C 24MHz JTAG DISP_0
Level CN1103
RX8731LC XIRQ/FOUT
Shift
VCC3V3 VCC5V0 VCC5V0
VCC3V3
LCD 12.1Inch, XGA
I2C4_SCL/SDA Level LED Driver LED_OUT_ALARM X 4 8
Pressure Sensor Shift BD7844AEFV
MPL3115 12V
5.5V_BACKUP
UR-4391 Main functions
8 Signal List
SHDN LED_R_K FAULT_LED_K CN1501 ALARM INDICATOR - Alarm Indicator
Sync X 2
RESET LED_OUT_ALARM X 4
RESET POR_B LED_G_K
LED_B_K
Board Alarm X 6

SYNC_G_K

NKV-330 Service Manual4-17

4. Composition

Functions

1. Processor

• CPU
The CPU is equipped with functions including SDRAM controller, flash
memory controller, Ethernet MAC, LCD controller, SD card controller, USB
controller, I2S communication, UART communication, SPI communication, I2C
communication, CAN communication, ADC, RTC, PWM controller, JTAG, and
GPIO.
UART communication and I2C communication are used for communication with
peripheral devices.

• Clock
A clock is provided for the CPU in the processor.

• SDRAM controller
Controls accesses to the DDR3 SDRAM.

• Flash memory controller

Controls accesses to the Nor-Flash memory.

• Ethernet MAC
Performs communication with the Ethernet PHY using the RMII.

• LCD controller
Performs LVDS control for the LCD.

• SD card controller
Controls accesses to the SD card (2 channels) supporting up to SDHC 32G bytes.

• USB controller
Contains a USB host controller and a USB OTG controller to support HID class
and MS class devices respectively.

• I2S
The 2-channel I2S controller outputs sound data to the Audio Codec.

• UART, SPI, I2C, PWM

These devices perform communication with peripheral devices.

• GPIO
Performs output control to control peripheral circuits and processing for input
signals (including key input signal).

2. Main memory (SDRAM)

Stores data for processing of the processor.

4-18 NKV-330 Service Manual

4. Composition

3. Auxiliary memory (Nor-Flash ROM, FRAM)

• Nor-Flash
Stores main programs.

• FeRAM
Stores set values and other data.
4
4.RTC
Controls internal clock and outputs controlled clock signals to external devices.
Counting clock time continues with the lithium coin battery even during power-
off.

5. Sound controller
Consists of two Audio Codec ICs and an amplifier.
The main clock (24 MHz) of the Audio Codec is supplied from the main CPU.

• Sound output
The 4-channel sound data (stereo×2) sent from the main CPU with I2S
communication is amplified by the Audio Codec, and is then output. The output
sound data is output through the FRONT IF board (UR-4365) to the speaker.

• Speaker failure detection

Disconnection and short-circuit of the speaker are detected using the GPIO port
of the main CPU.

6. LED driver
The alarm indicator LED on the ALARM board (UR-4391) is controlled by
PWM output.

7. Operation signal input block

• Key input circuit

Outputs input signals of each key to the main CPU.

• Operation knob input circuit

Outputs operation signals of the rotary encoder connected to the FRONT IF
board (UR-4365) to the main CPU.

8. Ethernet communication block

Performs Ethernet communication.

9. Reset block
Equipped with a hardware reset function for peripheral circuits.

NKV-330 Service Manual4-19

4. Composition

10. Auxiliary alarm driver

This auxiliary alarm driver (backup buzzer and backup indicator) in the power
unit for system failure due to abnormal power-off supplies power to the FRONT
IF board (UR-4365) and the ALARM board (UR-4391). This auxiliary alarm
driver is activated in the event of a system failure and is deactivated by operating
the power switch. The power of the auxiliary alarm driver is supplied from the
large-capacity capacitor.

11. Power unit

• Power input
The following power voltages are supplied from the POWER board (UR-4363).
• 12-24V
• 12V
• VS3V3 (3.3V)
• VS3V3_AC (3.3V)

• Power output
Each power voltage is generated from the voltage (12-24V) supplied from the
POWER board (UR-4363).

• Power unit error detection

Equipped with a function to detect an abnormal power voltage. The detected
signal is output to the main CPU and the power monitoring CPU (UR-4363).

• Large-capacity capacitor charging

The power unit contains a large-capacity capacitor used for power of the
auxiliary alarm driver, and is equipped with a function to charge the capacitor
and a function to measure charge current.

12. Atmospheric pressure/temperature sensor

Equipped with a function to measure atmospheric pressure and temperature using
an atmospheric pressure temperature sensor. Measured atmospheric pressure is
used to correct measured ETCO2 value and the measured temperature is used to
monitor the inner temperature.

13. External interface

Equipped with connectors for interface with the following external modules.
• POWER board (UR-4363)
• DPU board (UR-4364)
• FRONT IF board (UR-4365)
• ALARM board (UR-4391)
• LCD module
• Breath delivery unit (CD-358P)
• SD card
• USB

4-20 NKV-330 Service Manual

4. Composition

4-9-3. UR-4363 (POWER Board)

The POWER board (UR-4363) is used to supply power of NKV-330 ventilator.

Block Diagram
NKV-330 POWER BD (UR-4363)
Power
CN201 0.8A/18V Monitoring 4
OUT Circuit
Nickel-hydride
Ni-MH Battery battery charging/ Power Generator CN401
SB-330Z 11-14VIN discharging circuit BDU
Circuit
Backup Battery 24V MODULE
I2C

12-24V
VCC12V0
Backup battery VS3V3
discharge
switch control
circuit
CN101
CN802
AC/DC PSU 24VIN NKV-330
mUZP-150-2 DIGITAL BD
4-JOER (UR-4362)
DC Input
Clamp GPIO
Circuit
Controller I2C
MSP430F5310 Analog
NKV-330
BATTERY CN BD CN102 Version Up
(UR-4366) 0.5A/1A
Lithium-ion
/16V OUT GPIO
Battery
Charging/
12-16VIN Discharging
Circuit
CN103
CN102
Fan Control CN501
I2C
CN101 Circuit FAN
CN801
Li-ion Battery
SB-831V
Main Battery

Functions

1. Controller
Equipped with GPIO port, 10-bit analog-to-digital converter, I2C
communication, UART communication, and JTAG function, the controller
operates with the internal 1 MHz clock in the active mode.

• Power control
The controller controls ON/OFF of the following voltages.
• 24V: power for BDU
• 12-24V: power for DIGITAL board
• VCC12V0 (12V): power for DPU board

NKV-330 Service Manual4-21

4. Composition

• Battery charge control

The controller monitors the status of the main battery and the backup battery and
controls activation of the charge circuit and charge rate.

• Battery status display control

Equipped with a control function to display the status of the main battery and the
backup battery on the LED.

• Battery discharge control

If AC or DC power is lost, the controller switches power source to the main
battery or switches power source from the main battery to the backup battery
without interruption. In addition, the controller controls switching according to
the presence of batteries or remaining battery capacity.

• SMBUS communication
In the standby operation mode, the power CPU performs SMBUS
communication with the main and backup batteries to monitor battery status.
In the system operation mode, the main CPU performs SMBUS communication
with the power CPU and the main and backup batteries to inform the power CPU
of battery status, as well as monitors power status.

• Monitoring
Equipped with a function to monitor the following status and check errors.
• Power key operation
• Battery connection
• AC power
• Power voltage
• Charge/discharge
• Fan stop

• Fan control
Equipped with a function to turn on or off the fan using the control signals from
the DIGITAL board (UR-4362).

• Auxiliary control
Equipped with a function to activate the auxiliary alarm driver when the main
CPU abends.

• Software version upgrade

Equipped with a function to upgrade the software from the main CPU through
UART communication.

2. Power generator circuit

• Input
Power is supplied from AC or DC (24 ±0.5 V) power source, main battery (14 ±2
V) or backup battery (12.5 ±1.5 V).

4-22 NKV-330 Service Manual

4. Composition

• Output
The following power voltages are supplied.
• 24V: power for BDU
• 12-24V: power for DIGITAL board
• VCC12V0 (12V): power for LCD, fan, alarm, and DPU board
• VS3V3 (3.3V): power for POWER board CPU
4
• Protection function
Equipped with an overvoltage and overcurrent protection circuit to prevent
smoke or fire due to short-circuiting.

3. Main battery charging/discharging circuit

Charges the main battery with constant current and constant voltage (CCCV).
If AC power is lost, power supply in the system operation mode is switched
to supply from the main battery. When AC power is restored, power supply is
automatically switched to AC power supply.

4. Backup battery charging/discharging circuit

The DC/DC converter in this circuit charges the backup battery with constant
current (CC).

5. DC input clamp circuit

Equipped with a function to stop supplying AC/DC power to circuits when the
AC or DC voltage is larger than the set value or by the control signal.

6. Backup battery discharge switch control circuit

Equipped with a function to control the backup battery discharge switch by
hardware and software.

7. Power monitoring circuit

Equipped with a function to monitor abnormal output voltages and inform the
controller of the abnormality.

8. External interface
Equipped with connectors for interface with the following external modules.
• BATTERY CN board (UR-4366)
• DIGITAL board (UR-4362)
• AC/DC power
• Backup battery
• Breath delivery unit (CD-358P)
• DC fan

NKV-330 Service Manual4-23

4. Composition

4-9-4. UR-4364 (DPU board)

The DPU board (UR-4364) performs serial communication with the processor
in connection with the SpO2 adapter and the CO2 sensor kit. The main CPU of
NKV-330 ventilator perform communication and control in connection with the
Digital board (UR-4362).

Block Diagram
Signal
Power Supply

Floating Area
Power
6V FVCC5V0 FVCC3V3

VCC12V Insulated DC/DC DC/DC

DC/DC Converter Converter
5V0MPB 5V0MPC
NKV-330 VCC3V3
Digital Board Load SW
UR-4362
CN100
5V0MPB
CN400
MP Connector SpO2 Sensor
UART ,I2C CO2 Sensor
UART 2ch
Insulator
Processor
GPIO 2ch R5F56216BNLE UART ,I2C

CN401
5V0MPC
MP Connector

CN300 XTAL
JTAG 10MHz

Functions

1. Processor

• DPU
Equipped with functions including USB controller, UART communication, SPI
communication, I2C communication, ADC, PWM controller, JTAG, and GPIO.
UART communication and I2C communication are used for communication with
peripheral devices.

• UART, I2C
These devices perform communication with peripheral devices.

• GPIO
Controls input and output ports.

• Software version upgrade

The processor upgrades the software from the main CPU through UART
communication.

4-24 NKV-330 Service Manual

4. Composition

2. Power unit

• Power input (non-floating power)

The following power voltages are supplied from the DIGITAL board (UR-4362).
• VCC12V (12V): For generating floating voltage
• VCC3V3 (3.3V): Digital voltage of non-floating power circuit
4
• Power output (floating power)
Transmits the DC voltage (VCC12V) supplied from the DIGITAL board (UR-4362)
to the DPU floating power circuit in which each voltage is generated.

3. DIGITAL board (UR-4362) interface

The connector for interface with the DIGITAL board (UR-4362) has the
following functions.
• Power supply (12 V and 3.3 V)
• Data communication (UART communication) with the main CPU
• DPU software upgrade (through UART communication)

4. Multi-parameter connector (MPC) interface

Equipped with two MPCs for interface with the CO2 sensor kit and the SpO2
adapter. Each of these connectors has the following functions for each sensor.
• Power supply (5 V)
• Data communication (UART)
• Parameter recognition (I2C)

5. External interface
Equipped with connectors for interface with the following external modules.
• DIGITAL board (UR-4362)
• CO2 sensor kit, SpO2 adapter

NKV-330 Service Manual4-25

4. Composition

4-9-5. UR-4365 (FRONT IF Board)

The FRONT IF Board (UR-4365) has functions as the power switch, buzzer, and
status indicator of NKV-330.

Block Diagram
Signal
Power Supply

Power
VCC3V3
VS3V3AC
VCC5V0
BUZ_3V3 5V5_BACKUP

VACP_OUT DC/DC
Convertor
5V5_BACKUP

Encoder Encoder Encoder

VCC5V0
input CN100

Speaker
Sound SB28-05
input Speaker
NKV-330 CN200
Digital Board Failure
detection Failure
UR-4362 signal output Detection
Circuit
CN101 Switch
input
Power Switch
Status
input
Status LED
LED

Touch Panel
Serial Touch Panel
input/output Touch Panel CN300
Driver
Nurse call
signal output Auxiliary Alarm
5V5_BACKUP Auxiliary
Buzzer Driver Alarm Buzzer
LED control
output
LED
LED Driver
Nurse call
signal output Nurse Call
Output Driver

Notiﬁcation
BUZ_3V3
Buzzer Driver Notiﬁcation
Buzzer

4-26 NKV-330 Service Manual

4. Composition

Functions

1. Power unit

• Power input
The following power voltages are supplied from the DIGITAL board (UR-4362).
• VCC3V3 (3.3V): Voltage for the operation LED and speaker failure detection 4
• VS3V3 (3.3V): Voltage for the battery charge LED
• VS3V3_AC (3.3V): Voltage for the AC power LED
• VCC5V0 (5.0V): Voltage for the touch panel and encoder
• BUZ_3V3 (3.3V): Voltage for the notification buzzer
• VCAP_OUT (4.2V): Voltage for the auxiliary alarm block

• Power output
The voltage (VCAP_OUT) supplied from the DIGITAL board (UR-4362) is
transmitted to the DC/DC converter in which a voltage of 5V5_BACKUP (5.5V)
is generated.

2. Encoder
Encoder input signals from the encoder are transmitted to the DIGITAL board
(UR-4362).

3. Speaker

• Sound
The 4-channel sound signal from the DIGITAL board (UR-4362) is transmitted
to the speaker.

• Speaker failure detection

Alarm indicator control signals Alarm

LED

Functions

1. Power unit

• Power input
The following power voltages are supplied from the DIGITAL board (UR-4362).
• VCC12V (12V): Voltage for the alarm indicator
• 5V5_BACKUP (5.5V): Voltage for the auxiliary alarm LED

2. Alarm indicator
Lighting of the LED is controlled by the status signals from the DIGITAL board
(UR-4362).

3. External interface
Equipped with connectors for interface with the following external modules.
• DIGITAL board (UR-4362)

4-30 NKV-330 Service Manual

4. Composition

4-10. Socket Pin Assignment and Signal Names

LAN Socket External Device Connection

Socket
1
4
1 9

8
10 17

Connection Cable
Network cable Connection Cable

Pin Arrangement Nurse call connection cable

Pin Arrangement
No. Signal Name No. Signal Name

1 TD+ 5 NC No. Signal Name No. Signal Name

2 TD− 6 RD− 1 GND 10 NURSE CALL NC
3 RD+ 7 NC 2 NURSE CALL COM 11 NURSE CALL NO
4 NC 8 NC 3 GMD 12 GND

4 TRUE IE 13 NEBLIZER

5 VCC5V0 14 VCC5V0

6 OP IN1 15 ZS XCNFM

7 ZS XRST 16 ZS XINT

8 ZS XTXD 17 ZS XRXD

9 GND

NKV-330 Service Manual4-31

4. Composition

Serial Socket

9 6

5 1

Connection Cable

Pin Arrangement

No. Signal Name No. Signal Name

1 NC 6 NC

2 RXD 7 NC

3 TXD 8 NC

4 NC 9 GND

5 GND

4-32 NKV-330 Service Manual

5 Troubleshooting

5-1. General�� 5-2

5-2. Screen Messages�� 5-3

5-2-1. Ventilation��5-4
5-2-2. CO2��5-13
5-2-3. SpO2 ��5-16
5-2-4. Ventilator��5-19

5-3. Troubleshooting�� 5-26

5-3-1. During Measurement��5-26
5-3-2. Ventilation��5-27
5-3-3. CO2��5-30
5-3-4. SpO2 ��5-31

5-4. Diagnostic Check�� 5-32

5-4-1. POWER ON CHECK��5-32
5-4-2. MANUAL CHECK��5-34

5-5. Error Codes�� 5-35

5. Troubleshooting

5-1. General
If an error message is displayed on the ventilator or a problem occurs, identify
the cause from the contents of this section and take action.
Refer to the following information before taking action.
• “4-7. Board and Unit Location” (p. 4-13)
• “9-1-8. Connecting Cables” (p. 9-9)
The number of “internal connection cable (No. XX)” described in
“Action” corresponds to the No. of the connection cable described in “9-
1-8. Connecting Cables” (p. 9-9).

5-2 NKV-330 Service Manual

5. Troubleshooting

5-2. Screen Messages

This section lists all messages that may appear on the screen while using the
ventilator.
Each error message is followed by the corresponding cause and countermeasure.
After taking the recommended action, make sure that the error message
disappears and that the ventilator operates normally. After that, you can use the
ventilator again.
5
Alarm priority
The priority of upper and lower limit alarms and technical alarms on the
ventilator can be changed. There is also an alarm escalation function that can
raise the priority of an alarm depending on its duration or parameter value. The
meaning of each alarm priority icon is shown in the following table.

Icon Meaning
 Default priority
Priority can be changed

 Changing the alarm priority

Administrator’s Guide:
“Setting the Alarm Priority” in Section 3
↑, ↑ Priority that can be set by the alarm escalation function
— No alarm priority setting

Pausing Alarms
If you touch the [Audio Paused] key for a generated alarm, the ventilator
operates as follows. The displayed operations during pausing are explained in the
following table.

Operations
during Description of Operation
Pausing
If the [Audio Paused] key is selected, the alarm sound is temporarily
paused.
While the alarm condition continues, the alarm indicator blinks or
Recovery lights, and messages and numeric values on the screen continue to
be highlighted.
If the alarm condition continues for longer than the alarm silence
time, the alarm sound returns.
If the [Audio Paused] key is selected, the alarm sound is paused
indefinitely.
Silence While the alarm condition continues, the alarm indicator blinks or
lights, and messages and numeric values on the screen continue to
be highlighted.
If the [Audio Paused] key is selected, the alarm sound is paused,
Termination the alarm indicator turns off, and highlighting of the measurement
values is canceled.
― This is a message other than an alarm.

Operator’s Manual:
“Operation After Audio Pause” in Section 9

NKV-330 Service Manual5-3

NKV-330 Service Manual5-13

5. Troubleshooting

Priority Audio Paused

5. Troubleshooting

Priority Audio Paused

Message Possible Cause Action
Operation
Crisis Warning Advisory Message
SpO2 Low — —  — Low signal quality If this status continues, Silence
Quality check the condition of
• Body movement the patient and probe and,
Signal
• Small plethysmogram if necessary, change the
probe attachment site.
• Respiration fluctuates
If the problem continues,
• Probe not attached properly measuring blood oxygen
saturation from a blood
sample is recommended.
SpO2 — — —  Searching for the correct Wait until the —
Detecting plethysmogram plethysmogram is detected.
Pulse The SpO2 value cannot be Check the probe
obtained because the wave is attachment and reattach
unstable. the probe to the patient
properly.
Probe is detached. Check the probe
attachment and reattach
the probe to the patient
properly.
SpO2 Weak — — —  Poor peripheral circulation Check the patient condition —
Pulse and change the attachment
site to remove the problem.
The probe is attached too tightly Check the probe
and is obstructing the blood attachment condition.
circulation.

1
The “SpO2 Check Probe” priority and alarm escalation setting are synchronized.

5-18 NKV-330 Service Manual

5. Troubleshooting

5-2-4. Ventilator
Priority Audio Paused
Message Possible Cause Action
Operation
Crisis Warning Advisory Message
AC Power — —  — AC power is lost • Use the main battery while Silence
Loss/Main and the ventilator is checking its remaining power.
Battery In Use operated on the main
battery power. • If there is a fully charged spare
main battery, prepare to replace
the battery if necessary.
Main Battery —  — — AC power is lost • If there is a fully charged Recovery 5
Low and the main battery spare main battery, replace the
has less than 30% battery as soon as possible.
remaining power.
• If there is no fully charged
spare main battery, connect the
ventilator to AC power as soon
as possible.
Main Battery  — — — AC power is lost • If there is a fully charged Recovery
Empty and the main battery spare main battery, replace the
has less than 10% battery as soon as possible.
remaining power.
• If there is no fully charged
spare main battery, connect the
ventilator to AC power as soon
as possible.
AC Power  — — — AC power and main • Connect the ventilator to AC Recovery
Loss/Backup battery power is lost power as soon as possible.
Battery In Use and the ventilator is
operated on the backup • If there is a fully charged
battery power. spare main battery, replace the
battery as soon as possible.
Battery Empty — — —  When connected to AC • Charge the main battery and —
power, the main battery backup battery.
has less than 10%
remaining power or the • When replacing the main
backup battery has less battery, be sure to connect the
than 30% remaining ventilator to AC power.
power.
Main Battery — — —  Charging of the main • Check that the ventilator is —
Temp Out Of battery stopped because being used in place which
Range the temperature of is within the operating
the main battery is temperature range (not
outside the chargeable installed in a place which is
temperature range.
exposed to direct sunlight).
• Check that the fan ventilation
opening is not blocked and that
the fan filter is not dirty.
• If the power is turned
on immediately after the
ventilator was stored in a cold
environment, this message
may be displayed. Leave the
ventilator in a place within the
operating temperature range
for a while before using it.
• If the problem is not resolved, the
main battery, UR-4366, UR-4363
or internal connection cables (No.
3, 4) may be faulty. Check and
replace the faulty part.

NKV-330 Service Manual5-19

5. Troubleshooting

Priority Audio Paused

Main battery operation time is Main battery exceeded its operating Replace the main battery.
short lifetime.
Main battery is not calibrated. Calibrate the main battery.
(Refer to Section 7-3 (p. 7-14).)
Main battery malfunction Replace the main battery.
Backup battery operation time Backup battery exceeded its operating Replace the backup battery.
is short lifetime
Backup battery is not calibrated. Calibrate the backup battery.
(Refer to Section 7-3 (p. 7-14).)
5
Backup battery malfunction Replace the backup battery.

Trouble Possible Cause Action

Measurement value is Airway adapter is dirty Replace the airway adapter with a new one.
low
CO2 is mixed in with the inspiration Check the measurement accuracy.
(TG-900P and TG-920P only) Refer to Operator's Manual: “Inspection of
Measuring Accuracy” in Section 10.
Zero calibration is not performed Perform zero calibration.
(TG-980P only) Refer to Operator's Manual: “Performing Zero
Calibration Using a TG-980P CO2 Sensor Kit” in
Section 10.
Leak occurred Check that there is not a large leak from the
patient interface.
Measurement value is Oscillation Check the ventilator and other areas to remove
not accurate. the cause.
Very high or irregular respiration rate of the Correct measurement is not possible.
patient
Suction into the airway adapter through the Do not use the suction catheter for suction into
suction catheter the airway adapter.
(TG-900P and TG-920P only)
Jackson-Rees, Mapleson D or other breathing Correct measurement is not possible.
circuit is connected to the patient.
(TG-900P and TG-920P only)
No CO2 waveform Oscillation Correct measurement is not possible.
Airway adapter is disconnected. Check the breathing circuit and attach it correctly.
Waveform display settings are Off. Set the CO2 waveform display to On.
Refer to Operator's Manual: “Parameter Display
and Waveform Settings” in Section 12.
Large leak from the patient interface Adjust the fit of the patient interface.
CO2 adapter LED is Damaged CO2 sensor or CO2 adapter Replace the CO2 sensor or CO2 adapter with a
blinking red new one.
(TG-900P and TG-920P only)
Apnea continues for more than 20 seconds Regardless of the alarm setting, the LED blinks
red if apnea continues for more than 20 seconds.
(TG-900P and TG-920P only)
FiCO2 is not displayed Numeric display setting is Off. Set the FiCO2 display to On.
(when using TG-980P)
Refer to Operator's Manual: “Parameter Display
and Waveform Settings” in Section 12.
RR (CO2) is not Numeric display setting is Off. Set the RR (CO2) display to On.
displayed
Refer to Operator's Manual: “Parameter Display
and Waveform Settings” in Section 12.

5-30 NKV-330 Service Manual

Check result messages, possible causes, and actions are shown in the table below.

Message Possible Cause Action

FLASH_P FLASH ROM (program area) check error Replace the DIGITAL Board (UR-4362).
FLASH_C FLASH ROM (language area) check error Replace the DIGITAL Board (UR-4362).
FLASH_D Ventilator information check error Replace the DIGITAL Board (UR-4362).
FLASH_I FLASH ROM (information area) check error Replace the DIGITAL Board (UR-4362).
SDRAM SDRAM check error Replace the DIGITAL Board (UR-4362).
TOUCH_P Touch panel check error Replace the DIGITAL Board (UR-4362).
RTC Clock device check error Replace the DIGITAL Board (UR-4362).
• Insert an SD card.
SDCARD SD card error or SD card not inserted • Replace the SD card.
• Replace the DIGITAL Board (UR-4362).
DATA Set value error Initialize the system.
SOUND Sound device check error Replace the DIGITAL Board (UR-4362).
• Replace the DPU Board (UR-4364).
DPU Communication (with DPU board) check error • Replace the DIGITAL Board (UR-4362).
• Replace the POWER Board (UR-4363).
• Replace the DIGITAL Board (UR-4362).
POWER Communication (with POWER board) check error
• Replace the POWER Board (UR-4363).
• Replace the speaker.
SPEAKER Speaker check error • Replace the DIGITAL Board (UR-4362).
• Replace the POWER Board (UR-4363).
BDU Communication with the breath delivery unit check error Replace the breath delivery unit (CD-358P)

NKV-330 Service Manual5-33

5. Troubleshooting

5-4-2. MANUAL CHECK

On the MANUAL CHECK window of ventilator, the DIGITAL Board (UR-
4362) and the peripheral units can be diagnosed. Failure locations can be
estimated by these checks.
For how to display the MANUAL CHECK window, refer to “10-6.
Checking Items on the MANUAL CHECK Window” (p. 10-10).

5-34 NKV-330 Service Manual

5. Troubleshooting

5-5. Error Codes

The POWER ON CHECK result and errors detected during operation of the
ventilator are recorded in the error history. The error history records past error
status and stores them until the equipment is initialized to the factory default
status.

The following error codes are recorded in the error history.

Category Error Code Possible Cause

**** ZERO DIVIDE **** A divide-by-zero error occurred. (Attempted to divide a value by 0)
**** UNDEFINED INSTRUCTION **** Attempted to execute an undefined instruction.
**** PREFETCH ABORT **** An unallowed instruction was fetched.
SYSTEM
**** DATA ABORT / WP ERROR **** An access to an unallowed address was made.
DOWN
**** SYSTEM ERROR **** A system error (SYSTE_ERROR) occurred.
**** WATCHDOG ERROR **** An interrupt was generated by the watchdog timer.
**** UNKNOWN ERROR **** A system failure other than above occurred.

Action
If the monitoring window is activated after the ventilator restarts, conduct a test
run of the equipment for about one day and make sure that there is no problem
with operation, and then operate the ventilator.
If the ventilator does not restart or if an abnormal phenomenon occurs frequently
during the test run, replace the DIGITAL Board (UR-4362) and check whether
the phenomenon is improved.
If the phenomenon is not improved, contact the Nihon Kohden representative.

NKV-330 Service Manual5-35

6 System and
Software

6-1. Initializing the System�� 6-2

6-1-1. Initialization Types and Target Data�� 6-2

6-1-2. Initialization Procedure�� 6-3

6-2. Backing Up and Restoring Data��6-4

6-2-1. Data Backup�� 6-4
6-2-2. Data Restoration�� 6-5

6-3. Upgrade��6-6
6-3-1. General�� 6-6
6-3-2. Backing Up the System Setup Settings�� 6-6
6-3-3. Upgrade Procedure�� 6-7
6-3-4. Loading the System Setup Settings��6-11
6-3-5. Replacing the Software Version Label��6-11
6. System and Software

6-1. Initializing the System

Perform initialization to return the settings to the default settings.

NOTE: After initialization is performed, the factory default settings of the
ventilator are restored.

6-1-1. Initialization Types and Target Data

Initialization types
• Initialization (administrator): A n administrator password is required to
perform this initialization (default: 1234).
Use this initialization type after software
upgrade.
• Initialization (maintenance): A maintenance password is required to perform
this initialization.
Use this initialization type for maintenance of
demonstration units.
NOTE • If the administrator password has been changed from the
default password, enter the new password.
• Enter the current time (hhmm) of the ventilator as a
maintenance password. (When the current time of the ventilator
is 13:06, enter “1306”.)

Data to be initialized
Data to be initialized varies with initialization type.

Review Settings Network System Date and

Password Timezone
data (alarm settings, etc.) settings log Time

Initialization
Initialized Initialized — — — — —
(administrator)

Initialization
Initialized Initialized Initialized Initialized Initialized — Initialized
(maintenance)

6-2 NKV-330 Service Manual

6. System and Software

6-1-2. Initialization Procedure

1 Display the DIAGNOSTIC CHECK window.
For how to display the DIAGNOSTIC CHECK window, refer to “7.
Checking the POWER ON Check Results” (p. 10-8).

2 Touch [INITIALIZE] on the screen.

3 Enter a password and touch [ENT].

Data to be initialized varies with the password to be entered.
• Initialization (administrator): Initialization is performed by entering an
administrator password (4 digits).
• Initialization (maintenance): Initialization is performed by entering a 6
maintenance password (4 digits)
For data to be initialized, refer to “6-1-1. Initialization Types and Target
Data” (p. 6-2).

4 Touch [YES] to start initialization.

NKV-330 Service Manual6-3

6. System and Software

6-2. Backing Up and Restoring Data

6-2-1. Data Backup

Back up the current System Setup settings to the internal SD card in the
ventilator before working.

1 Display the System Setup window.

To display the System Setup window, refer to Section 3 “System Setup
Settings” in the administrator’s guide for the ventilator.

2 Display the [Load/Save Settings] tab.

Touch [Info] ► [Maintenance] ► [Load/Save Settings]. The [Load/Save
Settings] page is displayed.

3 Back up the current settings.

1) Touch [Backup to SD Card 1] or [Backup to SD Card 2] in Backup
Settings.
2) Touch [Exec]. The settings are backed up.
When the backup operation is complete, date/time and size are
displayed and updated on the window.

When the backup

operation is complete,
1) date/time and size are
displayed and updated
on the window.

4 Close the System Setup window.

Touch [×] to close the System Setup window.

6-4 NKV-330 Service Manual

6. System and Software

6-2-2. Data Restoration

Load the System Setup settings backed up in the SD card inserted in the
ventilator.

1 Display the System Setup window.

Refer to Section 3 “System Setup Settings” in the administrator’s guide
for the ventilator.

2 Display the [Load/Save Settings] page.

Touch [Info] ► [Maintenance] ► [Load/Save Settings]. The [Load/Save
Settings] page is displayed.

3 Load the backup settings. 6

1) Touch [Load from SD Card 1] or [Load from SD Card 2] in Load Saved
Settings.
2) Touch [Exec]. The settings are loaded.

4 Close the System Setup window.

Touch [×] to close the System Setup window.

NKV-330 Service Manual6-5

6. System and Software

6-3. Upgrade

Upgrade the software for NKV-330 ventilator using the QS-330Z software kit.
NOTE: Refer to the installation guide of QS-330Z for the latest
information.

6-3-1. General
Use the QS-330Z software kit to upgrade the software for the NKV-330
ventilator.
Upgrade the software using the program card (SD card) provided in this
software kit.
NOTE • If more than one NKV-330 ventilator is used in the same facility,
make sure that the ventilators have the same software version.
If NKV-330 ventilators with different software versions are used
together, correct system operation cannot be guaranteed.
• SD card data is not deleted when the software is installed.
However, review data is deleted by initialization.

6-3-2. Backing Up the System Setup Settings

Back up the current settings to the internal SD card in the ventilator before
upgrading.

For how to back up the settings, refer to “6-2-1. Data Backup” (p. 6-4).

6-6 NKV-330 Service Manual

6. System and Software

6-3-3. Upgrade Procedure

NOTE • When upgrading, check that AC power cord is connected to
the ventilator and remaining backup battery is more than 10%.
If the AC power cord is not connected, a “Connect AC power
supply” message appears and if a remaining backup battery
is 10% or less, a “Connect a backup battery charged at least
10%” message appears and the ventilator cannot be upgraded.
Supply the AC power to the ventilator and charge the backup
battery.
• SD card data is not deleted when the software is installed.
However, review data is deleted by initialization.
SD card
cover
1 Turn off the ventilator. 6
If the ventilator is turned on, turn it off.

2 Remove the SD card cover.

Remove the SD card cover of the SD card slot 2 on the right side panel of
the ventilator.

3 Remove the SD card.

Remove the SD card from the SD card slot 2 on the right side panel of the
ventilator by pushing it in until it releases.
Insert the SD card into the ventilator again after upgrading the program.
SD card
slot 2
4 Insert the program card
Insert the program card into the SD card slot 2 on the right side panel of
the ventilator.

5 Turn on the ventilator.

Press the power switch on the front panel of the ventilator to turn on the
ventilator. The program selection screen appears. There are two programs
to upgrade. Upgrading is performed for each program consecutively.
• VxxxxMUL.VNT • VIPLxxxx.VNT
(xxxx: version)

NKV-330 Service Manual6-7

6. System and Software

6 Select the program.

1) Touch [PREV] or [NEXT] to select “VxxxxMUL.VNT”.
2) Touch [SELECT] to set the program.
Type
Shows the program type. SUM, CRC
Filename Version Shows the SUM value
Shows the Shows upgrade and CRC value for each
program name. program version. program.

Selected item is
highlighted.

[SELECT] [PREV], [NEXT]

Touch [SELECT] to set the Touch each key to select
program. the program.

7 Check the version after upgrading.

Check the versions displayed in “Update to” are correct.
Block Update to
Software of Version after
each unit upgrading

Current [Start]
Current software version Starts upgrading

8 Upgrade the software.

NOTE • Do not turn off the ventilator while upgrading.
• Do not remove the program card from the ventilator while
upgrading.
Touch [Start] to upgrade the software. A “Now updating. Never turn off
power.” message appears during upgrading.

6-8 NKV-330 Service Manual

6. System and Software

9 Turn off the ventilator.

When the upgrading is complete, an “Update completed.” message
appears.
Press the power switch for more than three seconds to turn off the
ventilator.
NOTE: If a “*** block update error” message appears, press the
power switch for more than three seconds to turn off the
ventilator and then repeat the procedure from step 5. If an
error message appears again, the program card may be
faulty.

10 Upgrading the remaining programs.

Repeat the procedure from step 5 to 9 and upgrade the remaining
programs (VIPLxxxx.VNT).
Touch [OK] on the upgrade screen to start upgrading. During upgrading, a
“Now updating. Never turn off power.” message appears.

11 Remove the program card from the ventilator.

SD card
slot 2 Remove the SD card from the SD card slot 2 on the right side panel of the
ventilator by pushing it in until it releases.

12 Replace the SD card.

Insert the SD card which was removed in step 3 into the SD card slot 2.
NOTE: A mark is applied to the SD card removed in step 3. Insert
the marked SD card into the SD card slot 2.
When replacing a marked SD card, apply a mark to a new
SD card.

13 Attach the SD card cover.

Restore the SD card cover which was removed in step 2.
SD card
cover

NKV-330 Service Manual6-9

6. System and Software

14 Check the software version.

1) Press the power switch while pressing the CHECK key on the right
side panel of the ventilator until the DIAGNOSTIC CHECK window is
displayed.
2) Check the following items on the DIAGNOSTIC CHECK window.
• The POWER ON CHECK RESULT is OK.
• The version of each software unit is upgraded to the new version.
CPU, LANGUAGE, BDU, DPU, IPL,
POWER ON POWER
CHECK RESULT Show the version of each software unit.

15 Initializing settings.
Use initialization (administrator) to initialize the settings.

“6-1. Initializing the System” (p. 6-2)

1) Touch [INITIALIZE] on the DIAGNOSTIC CHECK window.

6-10 NKV-330 Service Manual

6. System and Software

2) Enter a 4 digit administrator password to initialize the settings in the

ventilator to the default state.
3) After initializing, touch [RETURN] on the DIAGNOSTIC CHECK
window to display the home screen.

6
6-3-4. Loading the System Setup Settings
After upgrading, load the settings backed up in the SD card inserted in the
ventilator.

For how to load the settings, refer to “6-2-2. Data Restoration” (p. 6-5)

6-3-5. Replacing the Software Version Label

After upgrading and loading of the settings are complete, peel off the old system
software version label from the left side panel of the ventilator and attach the
new label provided with the software kit. Or, attach the new software version
label over the old label.

Software
version label

NKV-330 Service Manual6-11

7 Adjustment and
Calibration

7-1. Calibrating the Touch Screen...................................7-2

7
7-1-1. Displaying the Circuit Check & Calibrations Window...........7-2
7-1-2. Calibrating the Breathing Circuit..........................................7-3
7-1-3. Calibrating the Flow Sensor.................................................7-6
7-1-4. Calibrating the O2 Sensor....................................................7-9
7-1-5. Calibrating the CO2 Sensor (Zero Calibration)...................7-11

7-2. Calibrating the Touch Screen.................................7-13

7-3. Calibrating the Batteries.........................................7-14

7. Adjustment and Calibration

7-1. Calibrating the Breathing Circuit and Sensors

The ventilator has a calibration function for manually calibrating the following
items.
• Flow sensor
• Pressure sensor 1
• O2 sensor
• Breathing circuit
• CO2 sensor
1 Pressure
sensor calibration is done automatically at the time of breathing circuit
calibration.

7-1-1. Displaying the Circuit Check & Calibrations Window

1 Select the [Menu] operation key to display the [Menu] window.

2 Select [Circuit Chk & Cal] to display the Circuit Check & Calibrations
window.

Pre-Use Tests Result Date/Time [Circuit Config]

Shows the Shows the Shows the date Shows the Circuit
calibration calibration and time for the Configuration window.
type. result. calibration.

7-2 NKV-330 Service Manual

7. Adjustment and Calibration

7-1-2. Calibrating the Breathing Circuit

Calibrate the breathing circuit resistance and the amount of leak from the
exhalation port.
NOTE: When calibrating the breathing circuit, set the ventilator to
ventilation standby mode. If calibration is performed while
ventilation is in progress, an error message appears.

1 Select [Circuit Check] on the Circuit Check & Calibrations window.

2 Open the patient side of the breathing circuit and select [Start] on the
Circuit Check window.

[Cancel] [Start]
Cancels the circuit check.

If no error: The window in Step 3 appears.

If error: If there is a blockage or large leak in the circuit, a “Failed”
error message is displayed on the window. Check the breathing
circuit connection referring to Section 13 “Troubleshooting”,
select [Retry], and check again.

Section 5-3 (p. 5-26)

NKV-330 Service Manual7-3

7. Adjustment and Calibration

3 Use the hose cap or the palm of your hand to block the patient side of the
breathing circuit then select [Start].

We recommend wearing sterilized gloves.

[Cancel] [Start]
Cancels the circuit check.

The circuit check is completed and the result is displayed.

Check result [Complete]

If no error: “Passed” is displayed on the window. Proceed to Step 4.

Section 5-3 (p. 5-26)

7-4 NKV-330 Service Manual

7. Adjustment and Calibration

4 Select [Complete] to close the Circuit Check window.

The result and the calibration date and time are displayed beside [Circuit
Check] on the Circuit Check & Calibrations window.

Result and date and time of circuit check

7
Check result
• : Calibration was successful.
• : Calibration failed. Check the connection of the breathing circuit
and do the circuit check again.

NKV-330 Service Manual7-5

7. Adjustment and Calibration

7-1-3. Calibrating the Flow Sensor

Calibrate the flow sensor if it is being used.
NOTE • Put the ventilator in standby mode before calibrating the flow
sensor. If the calibration is done during ventilation operation, an
error message appears.
• Before calibrating the flow sensor, be sure to do the circuit
check. If circuit check is not done, an error message appears
when the flow sensor is calibrated.

1 Select [Flow Sensor Calibration] on the Circuit Check & Calibrations

window.

2 Orient the flow sensor as shown in the figure below and select [Start] on the
Flow Sensor Calibration window.

[Cancel] [Start]
Cancels the calibration.

When calibration succeeds: “Passed” appears on the screen. Proceed to

Step 3.
When calibration fails: The error message “Failed” appears on the
window. Check the flow sensor connection
referring to Section 13 “Troubleshooting”,
select [Retry], and check again.

Section 5-3 (p. 5-26)

7-6 NKV-330 Service Manual

7. Adjustment and Calibration

3 Orient the flow sensor as shown in the figure below and select [Start] on the
Flow Sensor Calibration window.

[Cancel] [Start]
Cancels the calibration.

When flow sensor calibration is complete, the results are displayed. 7

Check result [Complete]

When calibration succeeds: “Passed” appears on the screen. Proceed to

Step 3.
When calibration fails: The error message “Failed” appears on the
window. Check the flow sensor connection
referring to Section 13 “Troubleshooting”,
select [Retry], and check again.

Section 5-3 (p. 5-26)

4 Select [Complete] to close the Flow Sensor Calibration window.

The result and the calibration date and time are displayed beside [Flow
Sensor Calibration] on the Circuit Check & Calibrations window.

Result and date and time of flow sensor calibration

NKV-330 Service Manual7-7

7. Adjustment and Calibration

Check result
• : Calibration was successful.
• : Calibration failed. Check the flow sensor connection and check
again.

7-8 NKV-330 Service Manual

7. Adjustment and Calibration

7-1-4. Calibrating the O2 Sensor

Calibrate the oxygen sensor.
NOTE • Put the ventilator in standby mode before calibrating the O2
sensor. If the calibration is done during ventilation operation, an
error message appears.
• Only calibrate the O2 sensor when the ventilator is connected to
a high pressure oxygen supply.

1 Select [O2 Sensor Calibration] on the Circuit Check & Calibrations

window.

2 Select [Start] on the O2 Sensor Calibration window.

[Cancel] [Start]
Cancels the calibration.

When calibration is complete, the results are displayed.

Check result [Complete]

When calibration succeeds: “Passed” appears on the screen. Proceed to

Step 3.

NKV-330 Service Manual7-9

7. Adjustment and Calibration

When calibration fails: The error message “Failed” appears on the

window. Check the O2 sensor connection
referring to “5-3. Troubleshooting”, select
[Retry], and check again.

Section 5-3 (p. 5-26)

3 Select [Complete] to close the O2 Sensor Calibration window.

The result and the calibration date and time are displayed beside [O2 Sensor
Calibration] on the Circuit Check & Calibrations window.

Result and date and time of O2 sensor calibration

Check result
• : Calibration was successful.
• : Calibration failed. Check the O2 sensor connection and check
again.

7-10 NKV-330 Service Manual

7. Adjustment and Calibration

7-1-5. Calibrating the CO2 Sensor (Zero Calibration)

Do zero calibration of the CO2 sensor before monitoring CO2.
For details on air calibration, refer to Operator’s Manual: “CO2 Monitoring” in
Section 7-11.

Operator’s Manual: “CO2 Monitoring” in Section 7-11

1 Connect the CO2 sensor to the MULTI socket on the right side panel of
the ventilator.

2 Select [CO2 Sensor Zero] on the Circuit Check & Calibrations window.

3 Insert the CO2 sensor into the NPPV cap-ONE mask and expose the CO2
sensor to the air.

4 On the CO2 Sensor Zero window, select [Air Cal] or [N2 Cal] then select
[Start].

[Cancel] [Start]
Cancels the calibration.

NKV-330 Service Manual7-11

7. Adjustment and Calibration

When calibration is complete, the results are displayed.

Check result [Complete]

When calibration succeeds: “ Passed” appears on the screen. Proceed to

Step 5.
When calibration fails: The error message “Failed” appears on the screen.
Check the CO2 sensor connection referring to
Section 13 “Troubleshooting” and do [Air Cal] or
[N2 Cal] again.

Section 5-3 (p. 5-26)

5 Select [Complete] to close the CO2 Sensor Zero window.

The result and the calibration date and time are displayed beside [CO2
Sensor Calibration] on the Circuit Check & Calibrations window.

Result and date and time of CO2 sensor calibration

Check result
• : Calibration was successful.
The date and time of the last successful CO2 sensor calibration
is displayed. If the calibration fails, the date and time of the
last successful CO2 sensor calibration remains displayed. If the
calibration fails, check the CO2 sensor connection and calibrate
again.

• : CO2 sensor not calibrated.

7-12 NKV-330 Service Manual

7. Adjustment and Calibration

7-2. Calibrating the Touch Screen

If the touched location is different from the location that actually operates, align
the touched location to the correct position.

1 Display the DIAGNOSTIC CHECK window.

“7. Checking the POWER ON Check Results” (p. 10-8)

2 Press the CHECK key while the DIAGNOSTIC CHECK window is

displayed. The touch screen calibration window is displayed.

3 Calibrate the touch screen.

NOTE: Stopping calibration (turning the power off) before the touch
screen is calibrated causes the touch screen detection 7
CHECK position to become misaligned. Recalibrate the touch screen
key
when this happens.
1) Touch the calibration key (“@”) on the upper left of the screen for at
least 2 seconds, and then release.

Press the CHECK key to cancel calibration.

2) Touch the calibration key (“@”) on the lower right of the screen for at
least 2 seconds, and then release.

When calibration is complete, the screen automatically returns to the

DIAGNOSTIC CHECK window.
NKV-330 Service Manual7-13
7. Adjustment and Calibration

7-3. Calibrating the Batteries

Calibrate the batteries with the AC power cord connected to the ventilator and
AC power supplied.
The capacity of each battery when fully charged is stored internally, and the
remaining charge is calculated from this value. However, the batteries may have
difficulty accurately calculating the remaining charge, as the capacity when fully
charged continues to decrease with use. A calibrated battery learns the correct
capacity when fully charged, allowing it to accurately calculate the remaining
charge.
NOTE • Replace the main battery and backup battery every 2 years.
• Perform battery calibration once every 6 months.
• Battery calibration takes up to 10 hours for the main battery
and up to 5 hours for the backup battery. When both batteries
are calibrated at the same time, it takes up to 15 hours from
calibration start to finish. (Under the conditions of 25°C (77°F)
and a fully charged new battery)
• Do not stop the supply of AC power or disconnect the batteries
from the ventilator during battery calibration. Doing so stops
calibration, preventing calibration from being performed
correctly.
• Calibration stops when a battery problem is detected.
• Battery calibration can be canceled at any time during
calibration.

1 Confirm that the AC power cord is connected to the ventilator, and that the
AC power lamp is lit.

AC power lamp

2 Display the MANUAL CHECK window.

“Displaying the MANUAL CHECK Window” (p. 10-10)

3 Touch [BATTERIES] on the MANUAL CHECK window. The

BATTERIES CHECK window is displayed.

7-14 NKV-330 Service Manual

7. Adjustment and Calibration

4 Check that the battery model is displayed in DEVICE NAME on the

BATTERIES CHECK window.

5 Check the box to calibrate the battery.

The battery is only calibrated when the box is checked. When both the
main battery box and backup battery box are checked, batteries are
calibrated in the order of main battery then backup battery.

NKV-330 Service Manual7-15

7. Adjustment and Calibration

6 Touch [LEARNING] to start battery calibration.

NOTE • Do not touch any unnecessary keys during battery
calibration. Touching keys may stop the calibration.
• If calibration stops, “FAIL” is displayed as the calibration
result for the interrupted battery.

During battery calibration, “EXECUTING” is displayed.

• During calibration, [LEARNING] is displayed in blue. When

calibration is complete, the blue display is cleared.
• To cancel calibration, touch [LEARNING] or [RETURN].

7 Check the battery calibration results.

1) When battery calibration is ended, the following is displayed.
If the calibration completed normally, “SUCCESS” is displayed.
“RELATIVE STATE OF CHARGE” is “100”

“BATTERY CHECK” is “SUCCESS” or “FAIL”

7-16 NKV-330 Service Manual

7. Adjustment and Calibration

2) “FULL CHARGE CAPACITY” is displayed for the capacity when fully

charged, once battery calibration is complete. Refer to the table below to
determine whether to replace the battery.
The “FULL CHARGE CAPACITY”
indicates when the battery should be replaced.

FULL CHARGE CAPACITY Result Response

4284 to 5040 [mAh] The main battery can be used.

Main battery
Less than 4284 [mAh] The main battery should be replaced.
7
1200 to 1400 [mAh] The backup battery can be used.
Backup
battery Less than 1200 [mAh] The backup battery should be replaced.

Replace the battery two years after the date of first use even if capacity
is over 4284 [mAh] for the main battery and 1200 [mAh] for the backup
battery.

8 Touch [RETURN] to return to the MANUAL CHECK window.

NKV-330 Service Manual7-17

8
8-1. Before You Begin................................8-2
Disassembly and
Assembly

8-2-6-3. R emoving the 12.1 inch LCD

Assembly.......................................... 8-30
8-1-1. Cautions and Notes................................... 8-2
8-2-6-4. Removing the FRONT IF Board....... 8-33 8
8-1-2. Required Tools........................................... 8-2
8-2-6-5. Removing the ALARM Board............ 8-35
8-1-2-1. Tightening Torque............................... 8-3 8-2-6-6. R emoving the FRONT CASE
8-1-2-2. Screw Types....................................... 8-3 Assembly.......................................... 8-38
8-2-7. Disassembling the Breath Delivery
8-2. Disassembling the Ventilator...............8-4
Unit........................................................... 8-39
8-2-1. Removing the Rear Case Block................. 8-4
8-2-7-1. Removing the Internal Filter.............. 8-39
8-2-1-1. Removing the BATTERY COVER
8-2-7-2. R emoving the Air Intake Dust
Assembly............................................ 8-4
Filter.................................................. 8-40
8-2-1-2. Removing the Main Battery................ 8-5
8-2-7-3. Removing the Air Intake HEPA
8-2-1-3. Removing the Backup Battery............ 8-6
Filter.................................................. 8-41
8-2-1-4. Removing the Breath Delivery
8-2-7-4. Removing the Oxygen Sensor.......... 8-42
Unit (CD-358P)................................... 8-6
8-2-1-5. Removing the Fan.............................. 8-8
8-2-1-6. R emoving the BATTERY CN
Board.................................................. 8-9
8-2-1-7. Removing the HANDLE Block.......... 8-11
8-2-1-8. R emoving the REAR CASE
Assembly.......................................... 8-12
8-2-2. Removing the Right Cover Block............. 8-13
8-2-2-1. Removing the DIGITAL Board.......... 8-17
8-2-2-2. R emoving the SIDE COVER
RIGHT Assembly.............................. 8-19
8-2-3. Removing the Left Cover Block............... 8-21
8-2-3-1. Removing the DPU Board................ 8-22
8-2-3-2. R emoving the SIDE COVER
LEFT Assembly................................. 8-24
8-2-4. Removing the AC-DC Converter.............. 8-25
8-2-5. Removing the Power Block...................... 8-26
8-2-5-1. Removing the POWER Board.......... 8-27
8-2-6. Removing the Front Block........................ 8-27
8-2-6-1. Removing the Speaker..................... 8-28
8-2-6-2. Removing the Encoder..................... 8-29
8. Disassembly and Assembly

The procedures in this section explain how to remove and replace major
components in the ventilator.

8-1. Before You Begin

8-1-1. Cautions and Notes

CAUTION
• Before disassembling, be sure to turn off the
power switch.
• Disconnect the power cord and the connection
cables.
• Remove the battery pack when it is installed.

NOTE • When working with the display panel facing down, put it on a
conductive cushion to prevent the touch panel and the front
case from being scratched.
Use a conductive cushion to prevent generation of static
electricity.
• After assembling the ventilator, inspect the ventilator according
to the check items on the maintenance check sheet at the end
of the book.

8-1-2. Required Tools

• Anti‑static bench mat
• Anti‑static wrist strap
• Flat‑blade screwdriver (insulated type, 1.4 mm)
• Phillips screwdriver (insulated type, for M2, M3 and M4 screws)
• Torque driver
• Allen wrench or hexagon keys
• Hexagon socket driver
• Box screw driver (5.0 mm, 5.5 mm, 7mm and 11mm)
• Tweezers
• M2 tamper‑proof driver bit (BLR‑U6.3)
• Scotch filament tape No. 897 (part code: 736286) or equivalent

8-2 NKV-330 Service Manual

8. Disassembly and Assembly

8-1-2-1. Tightening Torque

To prevent loosening, damage or deformation of screws, tighten the screw with
the specified torque. The following table shows the rated value for each screw.
Nominal Standard Torque Tightening Torque
Diameter (N•cm) (N•cm)
M2 18.6 15.7 to 20.6
M2.3 29.4 24.5 to 33.3
M2.5 36.7 31.4 to 41.9
M2.6 41.2 36.3 to 47.0
M3 65.7 55.9 to 75.5
M4 152.9 130.3 to 174.4
M5 307.7 263.6 to 351.8
M6 521.4 445.9 to 595.8

Depending on where the screw is used, a different torque may be specified. Use
the specified torque. 8

8-1-2-2. Screw Types

BH (d)×(l) PS (d)×(l) PSW (d)×(l)

(d) (d) (d)

(l) (l) (l)

F (d)×(l) DH-LNA-W4 JFS-4S-B1W

(d)
(l)

NKV-330 Service Manual8-3

8. Disassembly and Assembly

8-2. Disassembling the Ventilator

8-2-1. Removing the Rear Case Block

8-2-1-1. Removing the BATTERY COVER Assembly

1 Hold down the COVER KEY in the direction of the arrow (A) and open the
BATTERY COVER assembly.

2 Remove the BATTERY COVER assembly in the direction of the arrow (B).

COVER KEY

(A)

Hook
Hook

(B)

BATTERY COVER assembly

Hooks

8-4 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-1-2. Removing the Main Battery

Preparation

1 Remove the BATTERY COVER assembly.

Section 8-2-1-1 (p. 8-4)

Procedures

1 Push the latch and pull out the main battery (SB-831V).

Main battery
(SB-831V) Latch

2 Remove the main battery (SB-831V).

Main battery
(SB-831V)

NOTE: When removing the main battery (SB-831V), remove it

slowly while holding it so as not to drop it.

NKV-330 Service Manual8-5

8. Disassembly and Assembly

8-2-1-3. Removing the Backup Battery

1 Remove the BH3×8 (4 pcs) to remove the BUILT IN BATTERY COVER.

2 Pull out the backup battery (SB-330Z) to remove the harness from the
connector on it.

3 Remove the backup battery (SB-330Z).

Backup battery
(SB-330Z)

Harness
Display panel
BUILT IN BATTERY COVER
BH3×8

8-2-1-4. Removing the Breath Delivery Unit (CD-358P)

Preparation

1 Remove the BATTERY COVER assembly.

Section 8-2-1-1 (p. 8-4)

2 Remove the main battery (SB-831V).

Section 8-2-1-2 (p. 8-5)

3 Remove the backup battery (SB-330Z).

Section 8-2-1-3 (p. 8-6)

8-6 NKV-330 Service Manual

8. Disassembly and Assembly

Procedures

1 Remove the RUBBER CAP BLOWER (2 pcs).

2 Remove the BH3×8 (4 pcs).

RUBBER CAP BLOWER

BH3×8

3 Pull out the breath delivery unit (CD-358P) to remove the harness from the
connector on it.
NOTE: The harness is short, so do not pull out the breath delivery
unit (CD-358P) strongly.

4 Remove the breath delivery unit (CD-358P).

Breath delivery unit

(CD-358P)
Harness

NKV-330 Service Manual8-7

8. Disassembly and Assembly

8-2-1-5. Removing the Fan

1 Remove the BH3×8 (2 pcs).

2 Pull out the fan block to remove the harness from the connector on the
POWER board (UR-4363).

Fan block

BH3×8

Harness
POWER board
(UR-4363)

Display panel

3 Remove the fan filter (YS-119P9).

4 Remove the BH3×25 (4 pcs).

5 Remove the fan (9GA0412P6F001(W60)) from the FAN HOUSING.

BH3×25

Harness

FAN HOUSING

Fan filter
(YS-119P9)

Fan
(9GA0412P6F001(W60))

NOTE: Match the harness position with the projection

of the FAN HOUSING when reattaching the fan
(9GA0412P6F001(W60)).
FAN HOUSING

Fan
(9GA0412P6F001(W60))

Labeled side
Projection of FAN HOUSING

Harness

Labeled
side

8-8 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-1-6. Removing the BATTERY CN Board

Preparation

1 Remove the BATTERY COVER assembly.

Section 8-2-1-1 (p. 8-4)

2 Remove the main battery (SB-831V).

Section 8-2-1-2 (p. 8-5)

3 Remove the backup battery (SB-330Z).

Section 8-2-1-3 (p. 8-6)

Procedures

1 Remove the BH3×12 (2 pcs) to remove the BATTERY LOCK BLOCK. 8

2 Remove the BH3×8 (2 pcs).

3 Pull out the POWER CONNECTOR block to remove the two harnesses
from the two connectors on the BATTERY CN board (UR-4366).
BH3×12

BATTERY LOCK BLOCK

BH3×8

BATTERY CN board POWER CONNECTOR

(UR-4366) block

Harness Harness

Display panel

NKV-330 Service Manual8-9

8. Disassembly and Assembly

4 Remove the BH3×8 (2 pcs) to remove the POWER CONNECTOR

HOLDER.

5 Remove the POWER CONNECTOR HOUSING.

6 Remove the POWER CONNECTOR PACKING from the BATTERY CN

board (UR-4366).

POWER CONNECTOR
HOUSING

POWER CONNECTOR
PACKING

BATTERY CN board
(UR-4366)

POWER CONNECTOR
HOLDER

BH3×8

8-10 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-1-7. Removing the HANDLE Block

Preparation

1 Remove the BATTERY COVER assembly.

Section 8-2-1-1 (p. 8-4)

2 Remove the main battery (SB-831V).

Section 8-2-1-2 (p. 8-5)

3 Remove the backup battery (SB-330Z).

Section 8-2-1-3 (p. 8-6)

4 Remove the breath delivery unit (CD-358P).

Section 8-2-1-4 (p. 8-6)

8
Procedures

1 Remove the BH4×18 (4 pcs) to remove the HANDLE block.

BH4×18

HANDLE block

Display panel

NKV-330 Service Manual8-11

8. Disassembly and Assembly

8-2-1-8. Removing the REAR CASE Assembly

Preparation

1 Remove the BATTERY COVER assembly.

Section 8-2-1-1 (p. 8-4)

2 Remove the main battery (SB-831V).

Section 8-2-1-2 (p. 8-5)

3 Remove the backup battery (SB-330Z).

Section 8-2-1-3 (p. 8-6)

4 Remove the breath delivery unit (CD-358P).

Section 8-2-1-4 (p. 8-6)

5 Remove the fan block.

Section 8-2-1-5 (p. 8-8)

6 Remove the POWER CONNECTOR block.

Section 8-2-1-6 (p. 8-9)

7 Remove the HANDLE block.

Section 8-2-1-7 (p. 8-11)

Procedures

1 Remove the RUBBER CAP (4 pcs).

2 Remove the BH4×10 (5 pcs) to remove the REAR CASE assembly.

NOTE: Push the rubber feet to release the REAR CASE assembly
from the two claws and remove it.
RUBBER CAP

RUBBER CAP BH4×10 BH4×10

BH4×10

REAR CASE assembly

Claw

Claw
Rubber foot

Claw Display panel

8-12 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-2. Removing the Right Cover Block

Preparation

1 Remove the rear case block.

Section 8-2-1 (p. 8-4)

Procedures

1 Remove the six harnesses from the connectors on the DIGITAL board (UR-4362).

Inside the DIGITAL

board chassis

DIGITAL board
(UR-4362)

Harnesses

Harnesses
Display panel

NOTE: Arrange the harnesses as shown below when reattaching

them to the DIGITAL board (UR-4362).

NKV-330 Service Manual8-13

8. Disassembly and Assembly

2 Remove the harness from the connector on the DIGITAL board (UR-4362).

3 Remove the harness from the connector on the AC-DC converter (MUZP-
150-24-J0ER).

4 Remove the PSW3×8 to remove the ground terminal.

Harness
DIGITAL board
(UR-4362) PSW3×8

Ground terminal

Harness

AC-DC converter Display panel

(MUZP-150-24-J0ER)

5 Remove the BH3×8 to remove the SD BLANK COVER block (SD card slot 1).

6 Remove the SD card (AF2GSDI-KDE001 2GB) (1 pc).

7 Open the upper side of the RUBBER COVER LEFT (SD card slot 2).

8 Remove the SD card (AF2GSDI-KDE001 2GB) (1 pc).

NOTE: The SD card inserted in the SD card slot 2 is marked. Insert
the marked SD card into the SD card slot 2 when inserting
the SD cards.
Mark on the new SD card when replacing the marked SD
card. If you insert an SD card into a different slot, the data
to be saved in slot 1 and slot 2 will be saved in the same SD
card.

SD card
(AF2GSDI-KDE001 2GB)
SD BLANK COVER block
(SD card slot 1)

BH3×8

SD card
(AF2GSDI-KDE001 2GB) Display panel
RUBBER COVER LEFT
(SD card slot 2)

8-14 NKV-330 Service Manual

8. Disassembly and Assembly

9 Remove the PSW3×16 (1 pc), BH3×8 (2 pcs) and PSW3×8 (2 pcs).

10 Remove the right cover block in the direction of the arrow.

Right cover Block BH3×8

PSW3×8

PSW3×16

Display panel

NKV-330 Service Manual8-15

8. Disassembly and Assembly

NOTE: Attach the right cover block as shown below when

reattaching it to LCD CHASSIS.
• Insert the USB connector on the DIGITAL board into the
portion A of the left cover block.
• Insert the notch of the DIGITAL board into the portion B of
the left cover block.
• Insert the CHECK key on the DIGITAL board into the
portion C of the left cover block.
• Place the nut of the bracket in front of the DIGITAL Board
(UR-4362).

Left cover block

Portion C

Right cover Block

CHECK key Right cover Block
DIGITAL board
(UR-4362)
Portion B

Portion A

USB connector Notch

Left cover block

DIGITAL board
(UR-4362)

Nut of
bracket Display panel
LCD CHASSIS

8-16 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-2-1. Removing the DIGITAL Board

Preparation

1 Remove the right cover block.

Section 8-2-2 (p. 8-13)

Procedures

1 Open the RUBBER COVER RIGHT, and remove the BH3×8 to remove
the SOCKET COVER.

Right cover Block

8
RUBBER
COVER RIGHT

SOCKET COVER

BH3×8

2 Remove the two lock screws (DH-LNA-W4) using the allen wrench (2.5 mm).

3 Remove the two hexagon lock screws (JFS-2.6S-B1W) using the box screw
driver for M2.6 screws.

Right cover Block

Lock screws
(DH-LNA-W4)

Lock screws
(JFS-4S-B1W)

NKV-330 Service Manual8-17

8. Disassembly and Assembly

4 Remove the PS3×8 (5 pcs) to remove the DIGITAL board (UR-4362) in the
direction of the arrow.
Right cover Block

DIGITAL board
(UR-4362)

PS3×8

NOTE: When the DIGITAL Board (UR-4362) is replaced with a new

one, check that the OFF of DIP switch (SW1401) on the new
board is selected.
OFF ON
SW1401

DIGITAL board (UR-4362)

8-18 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-2-2. Removing the SIDE COVER RIGHT Assembly

Preparation

1 Remove the right cover block.

Section 8-2-2 (p. 8-13)

Procedures

1 Open the RUBBER COVER RIGHT, and remove the BH3×8 to remove
the SOCKET COVER.

Right cover Block

RUBBER
COVER RIGHT

SOCKET COVER

BH3×8

2 Remove the EQUIPOTENTIAL TERMINAL and the spring washer using

the box screw driver (7 mm).

3 Remove the F3×12 (2 pcs) to remove the AC inlet (R-301(B13)).

Right cover Block

Spring washer
Equipotential terminal

F3×12
AC inlet
(R-301(B13))

NKV-330 Service Manual8-19

8. Disassembly and Assembly

NOTE: Align the direction of the terminals with the indication on

the SIDE COVER RIGHT assembly as shown below, when
reattaching the AC inlet (R-301(B13)).
Terminals

AC inlet
(R-301(B13))

SIDE COVER RIGHT assembly

Indication

4 Remove the PS3×6 to remove the SIDE COVER RIGHT assembly.

5 Release the RUBBER COVER RIGHT from the three bosses on the back
side of the SIDE COVER RIGHT assembly to remove it.

View from the direction of arrow A

Release the RUBBER

COVER RIGHT from the
three bosses on the back
side of the SIDE COVER
RIGHT assembly to
remove it.

PS3×6

SIDE COVER RIGHT assembly

RUBBER
COVER RIGHT

8-20 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-3. Removing the Left Cover Block

Preparation

1 Remove the rear case block.

Section 8-2-1 (p. 8-4)

2 Remove the right cover block.

Section 8-2-2 (p. 8-13)

Procedures

1 Remove the harness from the connector on the DPU board (UR-4364).

2 Remove the BH3×8 (2 pcs) and PSW3×8 (2 pcs) to remove the left cover
block.
BH3×8
8

PSW3×8

Harness

Left cover block

Connector
(DPU board)

Display panel

NKV-330 Service Manual8-21

8. Disassembly and Assembly

8-2-3-1. Removing the DPU Board

Preparation

1 Remove the left cover block.

Section 8-2-3 (p. 8-21)

Procedures

1 Remove the PSW3×8 (2 pcs) to remove the INPUT CHASSIS block.

DPU board Left cover block

(UR-4364)

INPUT CHASSIS block

PSW3×8

2 Remove the PS3×8 (2 pcs) to remove the DPU board (UR-4364).

Left cover block

PS3×8

DPU board
(UR-4364)

8-22 NKV-330 Service Manual

8. Disassembly and Assembly

3 Remove the 15P CONNECTOR PACKING (2 pcs).

DPU board
(UR-4364)

15P CONNECTOR PACKING

NKV-330 Service Manual8-23

8. Disassembly and Assembly

8-2-3-2. Removing the SIDE COVER LEFT Assembly

Preparation

1 Remove the left cover block.

Section 8-2-3 (p. 8-21)

2 Remove the DPU board (UR-4364).

Section 8-2-3-1 (p. 8-22)

Procedures

1 Remove the BH3×8 to remove the SD BLANK COVER.

2 Release the RUBBER COVER LEFT from the two bosses on the back side
of the SIDE COVER RIGHT assembly to remove it.
SIDE COVER LEFT assembly

SD BLANK COVER

BH3×8

RUBBER COVER LEFT

View from the direction of arrow A

Release the RUBBER

COVER LEFT from
the two bosses on
the back side of the
SIDE COVER LEFT
assembly to remove it.

8-24 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-4. Removing the AC-DC Converter

Preparation

1 Remove the rear case block.

Section 8-2-1 (p. 8-4)

2 Remove the right cover block.

Section 8-2-2 (p. 8-13)

Procedures

1 Remove the harness from the connector on the AC-DC converter (MUZP-
150-24-J0ER).

2 Remove the PS3×8 (4 pcs) to remove the AC-DC converter (MUZP-150-

8
24-J0ER).
Harness PS3×8

AC-DC converter
(MUZP-150-24-J0ER)

Display panel

NKV-330 Service Manual8-25

8. Disassembly and Assembly

8-2-5. Removing the Power Block

Preparation

1 Remove the rear case block.

Section 8-2-1 (p. 8-4)

2 Remove the right cover block.

Section 8-2-2 (p. 8-13)

3 Remove the left cover block.

Section 8-2-3 (p. 8-21)

Procedures

1 Remove the four harnesses from the connectors on the POWER board
(UR-4363).

2 Remove the PSW3×8 (4 pcs).

3 Lift the power block and release the two harnesses of the power block from
the crawl clamp (JCC-1R) and reuse wire press clamp (RFC-11V0).
Harness

PSW3×8
PSW3×8

Power block

POWER board
(UR-4363)

Harness

Reuse wire press clamp

Display panel (RFC-11V0)
Crawl clamp
(JCC-1R)

8-26 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-5-1. Removing the POWER Board

Preparation

1 Remove the power block.

Section 8-2-5 (p. 8-26)

Procedures

1 Remove the two harnesses from the connectors on the POWER board (UR-4363).

2 Remove the PS3×8 (5 pcs) to remove the POWER board (UR-4363).

Harness

PS3×8

Harness 8

POWER board
(UR-4363)

AC-DC converter side

8-2-6. Removing the Front Block

1 Remove the rear case block.

Section 8-2-1 (p. 8-4)

2 Remove the right cover block.

Section 8-2-2 (p. 8-13)

3 Remove the left cover block.

Section 8-2-3 (p. 8-21)

4 Remove the power block.

Section 8-2-5 (p. 8-26)

NKV-330 Service Manual8-27

8. Disassembly and Assembly

8-2-6-1. Removing the Speaker

Preparation

1 Remove the front block.

Section 8-2-6 (p. 8-27)

Procedures

1 Remove the harness from the connector on the FRONT IF board (UR-
4365).

2 Remove the BH3×8 (2 pcs) to remove the speaker (SB28-05).

BH3×8

Speaker Harness
(SB28-05)

Display panel
FRONT IF board
(UR-4365)

Slit Speaker (SB28-05)

Groove
INDICATOR PACKING

NOTE: Install the speaker (SB28-05) to the front case block so as

not to catch the end of the INDICATOR PACKING when
reattaching it. Pass the end of the INDICATOR PACKING
through the slit and bend it inside along the speaker.

8-28 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-6-2. Removing the Encoder

Preparation

1 Remove the front block.

Section 8-2-6 (p. 8-27)

Procedures

1 Remove the CONTROL KNOB assembly.

2 Remove the nut using the box screw driver (11 mm), and remove the
washer (FW 8 (NI)) and O-ring (P-9 (red)).

3 Remove the harness from the connector on the FRONT IF board (UR-4365).

4 Peel off the filament tape.

NOTE: If the filament tape is peeled off or damaged, replace it as 8
needed.

5 Remove the encoder (C14D16P-B3A-0398).

Filament tape
Harness
Encoder
(C14D16P-B3A-0398)

FRONT IF board
(UR-4365)

Display panel
O-ring (P-9 (red))

Washer (FW 8 (NI))

Nut

CONTROL KNOB assembly

NKV-330 Service Manual8-29

8. Disassembly and Assembly

8-2-6-3. Removing the 12.1 inch LCD Assembly

Preparation

1 Remove the front block.

Section 8-2-6 (p. 8-27)

2 Remove the encoder.

Section 8-2-6-2 (p. 8-29)

Procedures

1 Release the five harnesses from the four edge locking saddles (TELS-
0407), two locking clamps (RLWC-1SV0) and crawl clamp (JCC-1R) to
remove the five harnesses.
Edge locking saddles
Harness (TELS-0407)
Harness

Crawl clamp
(JCC-1R)

Display panel
Locking clamp
Harnesses (RLWC-1SV0)

8-30 NKV-330 Service Manual

8. Disassembly and Assembly

2 Remove the PSW3×8 fixing the ENCODER CHASSIS to remove the

ENCODER CHASSIS.

3 Remove the PSW3×8 (5 pcs) fixing the HANDLE CHASSIS to remove the
HANDLE CHASSIS.
PSW3×8
ENCODER CHASSIS

PSW3×8

HANDLE CHASSIS block

Display panel

4 Remove the PSW3×8 (9 pcs) to remove the LCD CHASSIS.

Dot marks are imprinted on the chassis at the nine PSW3×8 screw
positions.

PSW3×8
PSW3×8
Dot mark
Chassis LCD CHASSIS

Display panel

NKV-330 Service Manual8-31

8. Disassembly and Assembly

5 Peel off the filament tape.

NOTE: If the filament tape is peeled off or damaged, replace it as
needed.

6 Remove the two harnesses from the connectors on the 12.1 inch LCD
(AA121XN01) assembly.

7 Remove the 12.1 inch LCD (AA121XN01) assembly.

Harness
Filament tape

Harness

12.1 inch LCD (AA121XN01)

assembly

Display panel

8-32 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-6-4. Removing the FRONT IF Board

Preparation

1 Remove the front block.

Section 8-2-6 (p. 8-27)

2 Remove the encoder.

Section 8-2-6-2 (p. 8-29)

3 Remove the 12.1 inch LCD assembly.

Section 8-2-6-3 (p. 8-30)

Procedures

1 Remove the flexible flat cable from the connector on the FRONT IF board 8
(UR-4365).

Removing the flexible flat cable

Opening/closing part
Insulated side

Flexible
flat cable
Opening/closing part

Display panel
FRONT IF board
(UR-4365)

NKV-330 Service Manual8-33

8. Disassembly and Assembly

2 Remove the PS3×8 (2 pcs) to remove the FRONT IF board (UR-4365).

FRONT IF board
PS3×8 (UR-4365)

Display panel

8-34 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-6-5. Removing the ALARM Board

Preparation

1 Remove the front block.

Section 8-2-6 (p. 8-27)

2 Remove the encoder.

Section 8-2-6-2 (p. 8-29)

3 Remove the 12.1 inch LCD assembly.

Section 8-2-6-3 (p. 8-30)

Procedures

1 Remove the BH3×8 (3 pcs) to remove the FRONT BUMPER. 8

BH3×8

FRONT BUMPER

Display panel

NKV-330 Service Manual8-35

8. Disassembly and Assembly

2 Remove the BH3×8 (2 pcs) to remove the alarm indicator block.

Alarm indicator block
BH3×8
INDICATOR PACKING

Display panel
Speaker
(SB28-05)
Front case block

Groove Slit Slit Groove

INDICATOR PACKING INDICATOR PACKING

NOTE: Install the INDICATOR PACKING along the groove of the

front case block when reattaching the alarm indicator to the
front case block. Pass the end of the INDICATOR PACKING
through the slit and bend it inside along the speaker.

8-36 NKV-330 Service Manual

8. Disassembly and Assembly

3 Remove the INDICATOR PACKING.

4 Remove the harness from the connector on the ALARM board (UR-4391).

Convex
INDICATOR PACKING
Harness

Concave

ALARM INDICATOR

ALARM Board
(UR-4391)

NOTE: Match the convex of the INDICATOR PACKING with the

concave of ALARM INDICATOR when reattaching the
INDICATOR PACKING to the ALARM INDICATOR.
8
Match the convex of the INDICATOR
PACKING with the concave of the
ALARM INDICATOR.

5 Remove the BH3×8 (2 pcs) to remove the ALARM INDICATOR and the
ALARM board (UR-4391).

BH3×8

ALARM INDICATOR

ALARM Board
(UR-4391)

NKV-330 Service Manual8-37

8. Disassembly and Assembly

8-2-6-6. Removing the FRONT CASE Assembly

Preparation

1 Remove the front block.

Section 8-2-6 (p. 8-27)

2 Remove the speaker.

Section 8-2-6-1 (p. 8-28)

3 Remove the encoder.

Section 8-2-6-2 (p. 8-29)

4 Remove the 12.1 inch LCD assembly.

Section 8-2-6-3 (p. 8-30)

5 Remove the FRONT IF Board (UR-4365).

Section 8-2-6-4 (p. 8-33)

6 Remove the ALARM Board (UR-4391).

Section 8-2-6-5 (p. 8-35)

Procedures

1 Remove the LED GUIDE and the POWER SWITCH.

POWER SWITCH
LED GUIDE
FRONT CASE assembly

Display panel

8-38 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-7. Disassembling the Breath Delivery Unit

8-2-7-1. Removing the Internal Filter

8-40 NKV-330 Service Manual

8. Disassembly and Assembly

8-2-7-3. Removing the Air Intake HEPA Filter

1 Release the three claws while pressing the portion A of HEPA FILTER
COVER to remove the cover.

Display panel

8
Portion A

Claw

HEPA FILTER COVER

2 Remove the BH3×48 (2 pcs) to remove the PREFILTER WIRE.

3 Remove the air intake dust filter (YS-119P8).

4 Remove the air intake HEPA filter (YS-119P7).

Display panel

Labeled side

PREFILTER WIRE
BH3×48

Air intake HEPA filter

(YS-119P7)
Air intake dust filter
(YS-119P8)

NOTE: Install the air intake HEPA filter (YS-119P7) with the label
side facing the display when reattaching it to the breath
delivery unit (CD-358P).

NKV-330 Service Manual8-41

8. Disassembly and Assembly

8-2-7-4. Removing the Oxygen Sensor

Removing the Galvanic Oxygen Sensor (YS-119P4)

1 Remove the BH3×8 to remove the O2 SENSOR COVER.

2 Remove the plug cable from the oxygen sensor block.

Oxygen sensor block

Plug cable

Display panel

O2 SENSOR COVER
BH3×8

3 Remove the BH3×12 (2 pcs) to remove the oxygen sensor block.

BH3×12

Display panel

BH3×12

Oxygen sensor block

BH3×12

8-42 NKV-330 Service Manual

8. Disassembly and Assembly

4 Turn the galvanic oxygen sensor (YS -119P4) counterclockwise to remove

the galvanic oxygen sensor from the OXYGEN SENSOR DUAL MOUNT.

OXYGEN SENSOR DUAL MOUNT

Galvanic oxygen sensor (YS-119P4)

Removing the Paramagnetic Oxygen Sensor (YS-119P5)

1 Remove the BH3×8 to remove the O2 SENSOR COVER.

2 Remove the harness from the oxygen sensor block.

8
Harness

Oxygen
sensor block

Display panel

8-44 NKV-330 Service Manual

9 Replaceable Parts
List

9-1. NKV-330 Ventilator................................................. 9-2

9-1-1. Exterior.............................................................................. 9-2
9-1-2. Rear Case Block............................................................... 9-3
9-1-3. Right Cover Block............................................................. 9-4
9-1-4. Left Cover Block, Power Block......................................... 9-5 9
9-1-5. LCD Block......................................................................... 9-6
9-1-6. Front Case Block.............................................................. 9-7
9-1-7. Breath Delivery Unit.......................................................... 9-8
9-1-8. Connecting Cables........................................................... 9-9

9-2. K
C-330Z Cart M/KC-331Z Cart L,
KH-330Z Support Arm......................................... 9-10
9. Replaceable Parts List

9-1. NKV-330 Ventilator

9-1-1. Exterior
1
2

(Refer to p. 9-8)

10
5
6

9
7

(Refer to p. 9-3)

No. Code No. Description No. Code No. Description

1 RPA-6111905634 Assy. BATTERY COVER 6 RP-6113924540 Holder. FAN HOUSING
2 RPK-6111905720 Kit. HANDLE 7 YS-119P9 Fan filter
Label. OXYGEN CONNECTORS 8 RP-6112911696 Cover. BUILT IN BATTERY COVER
3 RP-6124912956
LABEL 9 SB-330Z Battery pack
4 RP-6114936229 Cap. RUBBER CAP BLOWER 10 SB-831V Lithium ion battery
5 RP-9000065834 Fan. FAN_9GA0412P6F001(W60)

9-2 NKV-330 Service Manual

9. Replaceable Parts List

9-1-2. Rear Case Block

101

102

103
A 105
VER LABEL
104 REV
LABEL
105 REV LABEL

PRODUCT
LABEL
9

107

CE MARKING
LABEL 106

WEEE MARK
LABEL

(Refer to p. 9-4)

No. Code No. Description No. Code No. Description

406

407

408
409 (Refer to p. 9-7)
(Included in 403.)

410

No. Code No. Description No. Code No. Description

401 RPK-6112911566 Kit. HANDLE CHASSIS 408 RP-674949 O-ring. O ring P-9 (red)
402 RP-9000057875 Bind. TELS-0407 409 RP-9000065552 Washer. FW 8(NI)
403 RP-9000065832 Cable. C14D16P-B3A-0398 410 RPA-6143903294 Assy, CONTROL KNOB
404 RP-9000061073 Bind, RLWC-1SV0 411 RP-6114937380 Gasket. REAR WP BLOCK NKV-330
405 RP-6114936680 Chassis. ENCODER CHASSIS 412 RP-9000067271 Bind. JCC-1R
406 RP-6111905633 Chassis. LCD CHASSIS 413 RP-9000065600 Bind. RFC-11V0
407 RPA-9000065817 Assy. AA121XN01 12.1inch LCD

9-6 NKV-330 Service Manual

9. Replaceable Parts List

9-1-6. Front Case Block

501
511

502
L
503

505

506 9
504

507

510 508

No. Code No. Description No. Code No. Description

501 RP-6113924535 Packing. INDICATOR PACKING 508 RP-927213 Rubber. SJ-5312
502 RPK-6113924283 Kit. ALARM INDICATOR COVER 510 RPA-6111905627 Assy. FRONT CASE
503 RP-6113924230 Base. ALARM INDICATOR BASE 511 RP-6114937375 Sponge. SPONGE 14.5×10.5
504 RP-9000043276 Speaker. SB28-05 K RP-UR4365 Circuit board. NKV-330 FRONT IF BD
505 RP-6113924237 Guide. LED GUIDE L RP-UR4391 Circuit board. NKV-330 ALARM BD
506 RP-6113924236 Button. POWER SWITCH
507 RPK-6112911565 Kit. FRONT BUMPER

NKV-330 Service Manual9-7

9. Replaceable Parts List

9-1-7. Breath Delivery Unit

602

612
601
604
603
605

607
609
607
613
608

611
606

610

No. Code No. Description No. Code No. Description

601 RP-CD358P Unit. NKV-330 BDU 608 YS-119P4 Galvanic oxygen sensor
602 RP-9000067502 Cover. HEPA FILTER COVER 609 YS-119P5 Paramagnetic oxygen sensor
603 YS-119P8 Air intake dust filter 610 RP-9000067501 Cover. O2 SENSOR COVER
604 RP-6114937038 Wire. PREFILTER WIRE 611 RP-6114937100 Sponge. SPONGE(CD-358P)
605 YS-119P7 Air intake HEPA filter 612 RP-9000065555 Screw. BH 3×48 SUS
606 YS-119P6 Internal filter 613 RP-9000065554 Screw. BH 3×20 SUS
Mount. OXYGEN SENSOR DUAL
607 RP-9000067503
MOUNT

9-8 NKV-330 Service Manual

9. Replaceable Parts List

9-1-8. Connecting Cables

Breath delivery unit AC-DC converter AC inlet
(CD-358P) (MUZP-150-24-J0ER) (R-301(B13))

1 Ground terminal

13 A (UR-4366)
a
6
4
2 3
10 5
L (UR-4391)

H (UR-4363)

D (UR-4362)

9
7 Fan
8 (9GA0412P6F001(W60))

12
11
G (UR-4364)
9

Backup battery
LCD assembly (SB-330Z)

K (UR-4365)
Encoder
(C14D16P-B3A-0398)
Speaker

(Touch panel)
Front case assembly

Connecting Cables Connecting Boards

No. Code No. Description Board Model 1 Board Model 2

AC-DC converter
1 RP-9000065820 Cable. VHR-5N/41802(W70) AC inlet (R301(B13))
(MUZP-150-24-J0ER)
AC-DC converter
2 RP-9000065821 Cable. VHR-5N/VHR-8N(W55) UR-4363
(MUZP-150-24-J0ER)
3 RP-9000065822 Cable. ZHR-4(W120) UR-4363 UR-4366
4 RP-9000065823 Cable. VHR-4N(W120) UR-4363 UR-4366
5 RP-9000065824 Cable. SHLDP-40V-S(W150) UR-4363 UR-4362
UR-4363 Breath delivery unit
6 RP-9000065825 Cable. 501646-10/14/24(W270/180)
UR-4362 (CD-358P)
7 RP-9000065826 Cable. FISE20C00119185(W220) LCD assembly UR-4362
8 RP-9000065827 Cable. SHDR-30V-S-B(W150) UR-4365 UR-4362
9 RP-9000065828 Cable. SHR-12V-S-B(W120) UR-4364 UR-4362
10 RP-9000065829 Cable. SHR-10V-S-B(W200) UR-4391 UR-4362
11 RP-9000065830 Cable. FI-S8S(W120) LCD assembly UR-4362
12 RP-9000065831 Cable. 43025-1200(W110) UR-4363 Backup battery (SB-330Z)
13 RP-929924 Cable. V1.25-M3/SFO-61T(W85) AC inlet (R-301(B13)) Ground terminal
a RP-9000066620 Magnet. NFT-6 ― ―

NKV-330 Service Manual9-9

9. Replaceable Parts List

9-2. KC-330Z Cart M/KC-331Z Cart L,

KH-330Z Support Arm
KH-330Z

OM LABEL 1
CE MARKING 2
PANEL
REV LABEL

PRODUCT
LABEL
5
4

REV LABEL
3
PRODUCT
LABEL
CAUTION
LABEL
OM LABEL
CE MARKING
PANEL

KC-330Z/KC-331Z

No. Code No. Description

1 RP-9000067406 Lever. LHCMS-4-16-BK
2 RP-9000066114 Tube. FLEXIBLE TUBE
3 RP-6112911847 Holder. HOSE CLIP SINGLE
4 RP-6112911848 Holder. HOSE CLIP DUAL
5 RP-6114936676 Joint. JOINT
6 RP-9000067590 Caster. RS-0008-80(4" SHEPHERD)

9-10 NKV-330 Service Manual

10 Periodic
Maintenance and
Check Sheet

10-1. Overview.........................................10-3 12. Checking Touch Screen Operation............. 10-14

10-1-1. Periodic Replacement Parts.................. 10-3 13. Checking Sound Output............................. 10-15

10-1-2. Required Equipment.............................. 10-4 14. Checking the SD Cards.............................. 10-16

15. Checking the Alarm Indicator..................... 10-17
10-2. Checking the Exterior of the
16. Checking the Backlight............................... 10-18
Ventilator.........................................10-5
17. Checking the LCD...................................... 10-19 10
1. Checking the Exterior for Damage and Dirt.... 10-5
18. Checking the Atmospheric Pressure
10-3. Checking the Grounding Lead........10-5 Sensor........................................................ 10-20
2. Checking the AC Power Cord......................... 10-5 19. Checking Battery Information..................... 10-21
3. Checking the Protective Earth Terminal......... 10-6 20. Checking the USB Flash Drive................... 10-22
21. Checking the BDU...................................... 10-23
10-4. Safety Check...................................10-6
22. Checking the Test Control Accuracy........... 10-24
4. Example of Measuring Earth Leakage
Preparation................................................... 10-24
Current........................................................... 10-6
C h e c k i n g t h e F l o w Te s t C o n t r o l
5. Example of Measuring Touch Current Accuracy....................................................... 10-25
(Enclosure to Earth)....................................... 10-7 Checking the FiO2 Test Control Accuracy.... 10-26
6. Example of Measuring Patient Leakage Checking the Pressure Test Control
Current (Patient Connector to Earth).............. 10-7 Accuracy....................................................... 10-27
Pressure Release Test ................................ 10-29
10-5. Checking Items on the Exiting the MANUAL CHECK Window to
DIAGNOSTIC CHECK Window......10-8 Display the Main Screen.................................. 10-30
7. C hecking the POWER ON Check
Results........................................................... 10-8
10-7. C
heck Items on the Main
Screen...........................................10-31
8. Checking the Indicators.................................. 10-9
23. Checking the Date and Time...................... 10-31
10-6. Checking Items on the 24. C hecking the Breath Delivery Unit
MANUAL CHECK Window............10-10 Operating Time........................................... 10-32
Displaying the MANUAL CHECK Window........ 10-10 25. Checking Ventilation................................... 10-32
9. Checking the ROM....................................... 10-11 Preparation................................................... 10-32
10. Checking the FRAM................................... 10-12 SPONT-PS................................................... 10-33
PRVC-1........................................................ 10-35
11. Checking the Operation Knob.................... 10-13

(Contents continued on next page.)

10. Periodic Maintenance and Check Sheet

PRVC-2........................................................ 10-36 10-8-6. Tidal Volume Setting: 200 mL.............. 10-61

PCV-1........................................................... 10-37 Reference Table for Test Specification
PCV-2........................................................... 10-38 Range........................................................... 10-61
26.
C h e c k i n g Ve n t i l a t i o n S t a n d b y 10-8-7. EPAP (Setting: 5 hPa).......................... 10-62
Operation.................................................... 10-39 Reference Table for Test Specification
27. Checking Alarms........................................ 10-40 Range........................................................... 10-62
Checking Minimum Alarm Volume................ 10-40 10-8-8. IPAP (Setting: 35 hPa)......................... 10-63
Checking Alarm Sound Pause...................... 10-40 Reference Table for Test Specification
Checking Alarm Operations.......................... 10-40 Range........................................................... 10-63
28. Checking the CO2....................................... 10-42 10-8-9. IPAP (Setting: 15 hPa)......................... 10-64
Preparation: Connection............................... 10-42 Reference Table for Test Specification
Checking the MULTI Socket......................... 10-42 Range........................................................... 10-64
Checking Respiration Rate and CO2 Value 10-8-10. Inspired Oxygen Density
Accuracy....................................................... 10-42 (Setting: 90%).................................... 10-65
Checking the Connector Disconnection
Reference Table for Test Specification
Alarm Detection............................................ 10-42
Range........................................................... 10-65
Checking the Measurement Accuracy of
10-8-11. Inspired Oxygen Density
the CO2 Sensor Kit....................................... 10-43
(Setting: 30%).................................... 10-67
29. Checking SpO2........................................... 10-48
Reference Table for Test Specification
Preparation: Connection............................... 10-48
Range........................................................... 10-67
Checking the MULTI Socket......................... 10-48
Checking SpO2 Value and Pulse Rate Maintenance Check Sheet
Accuracy....................................................... 10-49
Checking SpO 2 and Connector
Disconnection Alarm Detection.................... 10-49
30. Checking Nurse Call Output....................... 10-50
31. Checking Battery Operation....................... 10-50
32. Calibrating the Batteries............................. 10-51

10-8. Reference Table for Test

Specification Range......................10-52
10-8-1. H
ow to use the Reference Table.......... 10-52
Setting example and Measurement
example........................................................ 10-52
Reference Table for Test Specification
Range........................................................... 10-53
10-8-2. Flow (Setting: 180 L/min)..................... 10-54
Reference Table for Test Specification
Range........................................................... 10-54
10-8-3. FiO2 (Setting: 60%).............................. 10-55
Reference Table for Test Specification
Range........................................................... 10-55
10-8-4. Pressure (Setting: 50 mbar)................. 10-57
Reference Table for Test Specification
Range........................................................... 10-57
10-8-5. Tidal Volume Setting: 500 mL.............. 10-59
Reference Table for Test Specification
Range........................................................... 10-59

10-2 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-1. Overview

The ventilator provides assisted breathing for spontaneously breathing patients.

If the periodic inspection is not performed, degradation or loss of function may
go unnoticed and lead to misdiagnosis.
Perform preventive maintenance once a year to make sure that the unit operates
properly and replace the periodical replacement parts. In case local low requires
any interval for maintenance, follow that requirement.
The following sections contain details on the annual preventive maintenance
contents and procedures required to keep the ventilator operating correctly.
Preventive maintenance should be carried out by qualified service personnel and
the results should be recorded in the Maintenance Check Sheet at the end of this
guide. Store completed “Maintenance Check Sheets” in a safe place as a record
of the ventilator’s maintenance inspection.
Copy the Maintenance Check Sheet at the end of this document and fill that copy
out when maintaining and inspecting the ventilator. The numbers for items listed
in the Maintenance Check Sheet correspond to the item numbers for inspection
steps listed in the following pages.
Some maintenance inspections may require specific devices.
10

10-1-1. Periodic Replacement Parts

In order to maintain ventilator functionality and performance, replace the
following parts periodically.

Periodic Replacement Parts Usage Period Person Doing Refer to Removing

Replacement

Ventilator

Breath delivery unit (CD-358P) Approx. 30,000 hours Qualified Service Personnel Section 8-2-1-4 (p. 8-6).

Standard Accessories

Main battery1 (SB-831V) Approx. 2 years Qualified Service Personnel Section 8-2-1-2 (p. 8-5).

Backup battery1 (SB-330Z) Approx. 2 years Qualified Service Personnel Section 8-2-1-3 (p. 8-6).

YS-119P7 air intake HEPA filter Approx. 1 year Qualified Service Personnel Section 8-2-7-3 (p. 8-41).

YS-119P6 internal filter Approx. 1 year Qualified Service Personnel Section 8-2-7-1 (p. 8-39).

YS-119P8 air intake dust filter Approx. 1 month Ventilator user Section 8-2-7-2 (p. 8-40).

YS-119P9 fan filter Approx. 1 month Ventilator user Section 8-2-1-5 (p. 8-8).

YS-119P4 galvanic oxygen sensor Irregular Ventilator administrator Section 8-2-7-4 (p. 8-42).

1 Perform battery calibration once every 6 months for main battery and backup
battery.

“7-3. Calibrating the Batteries” (p. 7-14)

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10-1-2. Required Equipment

Measured Item Tools and Cables

AC power cord
Grounding lead Tools Digital multimeter
AC source socket

Safety Leakage current Tools Nihon Kohden LCC-1101 leakage current checker

USB Tools USB flash drive (capacity: 32 GB or less)

Nurse call Cables Nurse call cable

• imtmedical PF-300/CITREX H4 gas flow analyser or

Breathing circuit
equivalent
• BREATHING CIRCUIT FOR TEST 1 (9000-066100)
Ventilation • Tube (22 mm/60 to 80 cm)
Tools
• Optional single-use flow sensor (TF-300Z)
• Test lung
Alarm
Compliance: 10 mL/hPa, 50 mL/hPa
Resistance: 5 hPa/L/s, 20 hPa/L/s, 50 hPa/L/s

Tools Nihon Kohden AX-410G medical instrument checker

CO2
Cables H-0753 BSS cable for the AX-400G

• A-4 CO2 5% calibration gas

Tools
CO2 • PR-150 flow regulator
Monitoring
(Sensor kit) • CO2 sensor kit
Parameters Cables
• Airway adapter

Tools Nihon Kohden AX-410G medical instrument checker

SpO2 • JL-500P1, JL-500P2 SpO2 adapter

Cables
• H-0750 SpO2 connection cable

1 The test breathing circuit includes the exhalation port.

NOTE • Ensure that the devices have the necessary measurement
accuracy to perform accurate periodic inspections.
• For details on the operation of the devices, refer to the manuals
provided with those devices.

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10-2. Checking the Exterior of the Ventilator

“1. Checking the Exterior for Damage and Dirt” corresponds to the check sheet
number at the end of the book.

1. Checking the Exterior for Damage and Dirt

Check the following items visually.
• All parts of the ventilator are clean and have no adhered blood or chemicals.
• No part of the ventilator is dirty.
• No damage (such as cracks) or deformation on the surface of the ventilator.
• Labels can be clearly read (not dirty or torn).
• No cracking or rattling in the LCD display (touch screen), power switch or
operation knob.
• No cracking or rattling in the connectors, connection cables and other
connections.
• No problem or abnormality when attaching and removing connectors.
• Filter is not dirty. 10
NOTE: When blood or chemical contamination is found, take proper
actions according to “2-1. Precautions on Ensuring Safety and
Prohibitions” (p. 2-2). Remove other contamination according to
“2-4. Precautions on Cleaning and Sterilization” (p. 2-3).

10-3. Checking the Grounding Lead

“2. Checking the AC Power Cord” and “3. Checking the Protective Earth
Terminal” corresponds to the check sheet number at the end of the book.

2. Checking the AC Power Cord

• Check that the specified AC power cord is being used. Visually check the AC
power cord for dirt, damage, tears in the covering and other abnormalities.
• Use a digital multimeter to confirm that the AC power cord grounding lead is
not disconnected.

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3. Checking the Protective Earth Terminal

Use a digital multimeter to confirm that the protective earth terminal of the AC
source socket and the equipotential ground terminal are conducting.
Equipotential ground terminal Protective earth terminal

10-4. Safety Check

Perform the safety check while the components are connected.

You need to measure earth leakage current, touch current (enclosure to earth)
and patient leakage current (patient connector to earth) in both the normal
2nd ED/3rd ED switch condition and a single-fault condition to make sure that the allowable value is not
exceeded. You also need to record the measured values.
NOTE: Performing a safety check requires a Nihon Kohden specified
LCC-1101 leakage current checker. Set the 2nd ED/3rd ED switch
on the LCC-1101 to “3rd ED”.
For details on using the LCC-1101 leakage current checker, refer to the manual
for the leakage current checker.

4. Example of Measuring Earth Leakage Current

AC AC power
wall outlet socket
NKV-330

LCC-1101
leakage current
checker

• To measure earth leakage current, set the MODE (measurement mode) switch
to “EARTH LEAKAGE” and the CURRENT (measurement current) switch to
“AC”. Make sure that the measured value is within the range below.

Normal condition 5 mA or less

Single-fault condition 10 mA or less

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5. Example of Measuring Touch Current (Enclosure to Earth)

AC AC power
wall outlet socket NKV-330

Exposed metallic
portion
(Equipotential ground
LCC-1101 terminal)
leakage current
checker

• To measure touch current, set the MODE (measurement mode) switch to

“ENCL LEAKAGE” and the CURRENT (measurement current) switch to
“AC”. Make sure that the measured value is within the range below.

Normal condition 100 μA or less

Single-fault condition 500 μA or less

6. Example of Measuring Patient Leakage Current (Patient 10

Connector to Earth)

AC AC power
wall outlet socket NKV-330

LCC-1101 Wrap the SpO2 probe

leakage current or other applied
checker part in aluminum foil
before measurement

Measure the patient leakage current from the MULTI socket on the right side
panel of the ventilator using the SpO2 measurement system. Wrap the SpO2
probe in aluminum foil and connect the SpO2 adapter to the MULTI socket. After
measuring, connect the SpO2 adapter to the other MULTI socket and measure
using the same procedure.
• To measure patient leakage current, set the MODE (measurement mode)
switch to “LEAKAGE I” and the CURRENT (measurement current) switch
to “DC” and “AC”. Make sure that the measured values are within the range
below.

AC: 100 μA or less

Normal condition
DC: 10 μA or less
Type BF
AC: 500 μA or less
Single-fault condition
DC: 50 μA or less

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10-5. Checking Items on the DIAGNOSTIC CHECK

Window
“7. Checking the POWER ON Check Results” and “8. Checking the Indicators”
corresponds to the check sheet number at the end of the book.

7. Checking the POWER ON Check Results

1 If the ventilator is turned on, turn it off.

Operator’s Manual: “Turning Off the Power” in Section 7

2 While pressing the CHECK key on the right side panel of the ventilator,
press the power switch. The DIAGNOSTIC CHECK window appears
Continue to hold the CHECK key until the DIAGNOSTIC CHECK
window appears.

3 Check the following items in the DIAGNOSTIC CHECK window.

For error messages, “Error messages (DIAGNOSTIC CHECK window)”
(p. 5-33).

• The “POWER ON CHECK RESULT” is “OK”.

• The “ - CPU -” (PROGRAM) and (LANGUAGE-ENG) versions are the
same.

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Result is “OK”

“Ver. XX-XX” are the same version

4 Check the current versions of “ - CPU -”, “ - IPL -”, “ - DPU -”, “ -
POWER -” and “ - BDU -”.
Record each version in the maintenance check sheet.

10
8. Checking the Indicators
Check the vntilator operation status and indication lamps.

Operator’s Manual: “Preparation” in Section 4

1 Check that the main battery (SB-831V) and backup battery (SB-330Z) are
installed. Confirm that the ventilator is operating with AC power.

2 When the ventilator power is on, check the following items in the
indication lamps on the front of the ventilator.
• Operation lamp: Lit green
• AC power lamp: Lit green
• Battery charging lamp: Lit green (full charge) or slow blinking
(charging)

Operation lamp
AC power lamp
Battery charging
lamp

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10-6. Checking Items on the MANUAL CHECK

Window
NOTE: This inspection includes the FiO2 measurement. Calibrate the
O2 sensor before inspection. (Refer to “7-1-4. Calibrating the O2
Sensor” (p. 7-9).)

“9. Checking the ROM” to “21. Checking the BDU” corresponds to the check
sheet number at the end of the book.

Displaying the MANUAL CHECK Window

The check items from “9. Checking the ROM” to “21. Checking the BDU”
are performed on the MANUAL CHECK window. Refer to this section for
information on how to display the window. Refer to each item for information on
how to check the items.

1 Refer to the previous “7. Checking the POWER ON Check Results” item
and display the DIAGNOSTIC CHECK window.

2 Display the MANUAL CHECK window.

1) Touch [MANUAL CHECK]. The password entry window appears.
2) Touch the numeric keypad on the password entry window to enter the
4-digit (numeric) password.
Enter the administrator password or maintenance password.
• If the administrator password has been changed from the default
password (default: 1234), enter the new password.
• Enter the current time (hhmm) of the ventilator as a maintenance
password. (When the current time of the ventilator is 13:06, enter
“1306”.)

3) Touch [ENT].
When the correct password is entered, the MANUAL CHECK window
appears.

3)
2)

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9. Checking the ROM

Check the ventilator’s internal ROM and confirm that there are no defects in the
main board.

1 Touch [ROM] on the MANUAL CHECK window. The CPU ROM

CHECK window is displayed.

2 Touch [START] to start checking the ROM.

Confirm that no error is displayed and that “CHECK OK” is displayed.

3 Touch [RETURN] to return to the MANUAL CHECK window.

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10. Checking the FRAM

Check the ventilator’s internal FRAM and confirm that there are no defects in the
main board.

1 Touch [FRAM] on the MANUAL CHECK window. The FRAM CHECK

window is displayed.

2 Once the FRAM CHECK window is displayed, start checking the FRAM.
The “PASS COUNT” value increases from “0000” to “0001”, and so on, in
the FRAM CHECK window. Confirm that no errors appear.
The ventilator continues to repeat the check even after the “PASS
COUNT” value increases to “0001”.
The count increases from “0002” to “0003” and so on. However, if
the value increases from “0000” to “0001” without error, the check is
complete.
Confirm that the “PASS COUNT” value
increases from “0000” to “0001” and so on.

3 Touch [RETURN] to return to the MANUAL CHECK window.

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11. Checking the Operation Knob

1 Touch [KNOB] on the MANUAL CHECK window. The KNOB CHECK
window is displayed.

2 Move the operation knob as described below to confirm that the operation
knob moves normally.
1) Rotate the operation knob clockwise and check that the ROTATE value
increases.
2) Rotate the operation knob counterclockwise and check that the ROTATE
value decreases.
3) Push the operation knob and confirm that “PUSH” is displayed in
“CLICK”.

Turn right and left Press

3 Touch [RETURN] to return to the MANUAL CHECK window.

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12. Checking Touch Screen Operation

Confirm that the touch screen is calibrated properly.

1 Touch [TOUCH KEYS] on the MANUAL CHECK window. The touch

screen check window is displayed.

2 Touch the screen. Confirm that the check icon moves to the location that
was touched.

Check icon
If the check icon moves to a location other than the location that was
CHECK
touched, perform “touch screen calibration” in the DIAGNOSTIC
key
CHECK window.
Refer to “7-2. Calibrating the Touch Screen” (p. 7-13).

3 Press the CHECK key to return to the MANUAL CHECK window.

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13. Checking Sound Output

Check the audio source and amplifier by generating the alarm sound, sync sound
and key click sound. Also check the volume.

Preparation
1 Cinfirm that the “POWER ON CHECK RESULT” is “OK” on the
DIAGNOSTIC CHECK window.

“7. Checking the POWER ON Check Results” (p. 10-8)

Procedures

1 Touch [SOUND] on the MANUAL CHECK window. The SOUND

CHECK window is displayed.

2 Assign sounds to each channel as shown below, and confirm that the
sounds are generated.
CH1: IEC ALARM HIGH, CH2: QRS HIGH, CH3: KEY CLICK
Volume bar
Sound types Slide up and down (or touch [UP]
Selects the sound type and [DN]), and confirm that the
for each channel. volume changes.

[MUTE]
Touch to silence.

3 Touch [RETURN] to return to the MANUAL CHECK window.

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14. Checking the SD Cards

Confirm that the two SD cards inside the ventilator are operating normally.

1 Touch [SD CARD1] on the MANUAL CHECK window. The SD CARD1

CHECK window is displayed.

2 The ventilator automatically starts checking the internal SD card.

The “SECTOR COMPLETE” value increases from “100” to “200”, and so
on. Confirm that no errors appear.
Confirm that the [SECTOR COMPLETE] value
increases from “100” to “200” and so on.

The “SECTOR COMPLETE” value increases from “200” to “300”,

and so on. However, if the value increases from “100” to “200” without
error, the check is complete.

3 Touch [RETURN] to return to the MANUAL CHECK window.

4 Touch [SD CARD2] on the MANUAL CHECK window, and then check
the SD card using the same procedure as in Step 2.

5 Touch [RETURN] to return to the MANUAL CHECK window.

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15. Checking the Alarm Indicator

Confirm that the alarm indicator light emitter is not defective.

1 Touch [ALARM INDICATOR] on the MANUAL CHECK window. The

INDICATOR CHECK window is displayed.

2 “RED”, “GREEN”, “YELLOW” and “BLUE” are highlighted in order in

the window.
Confirm that the indicator lights in the color that is highlighted.
The colors can be checked individually by touching [RED], [GREEN],
[YELLOW] or [BLUE].

Alarm indicator

Confirm that the alarm indicator lights

red.
Confirm that it lights green, yellow and
blue in order.

3 Touch [RETURN] to return to the MANUAL CHECK window.

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16. Checking the Backlight

Check display brightness adjustment.

1 Touch [BACKLIGHT] on the MANUAL CHECK window. The

BACKLIGHT CHECK window is displayed.

2 Slide the brightness adjustment bar up and down, and confirm that the
brightness of the screen changes.

3 Touch [BRIGHT OFF] and confirm that the backlight turns off.

4 Touch [BRIGHT OFF] again to turn the backlight back on.

5 Touch [RETURN] to return to the MANUAL CHECK window.

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17. Checking the LCD

1 Touch [GRAPHIC DRAW] on the MANUAL CHECK window. The
GRAPHIC DRAW CHECK window is displayed.

2 Confirm that there is no distortion or any dead pixels in the displayed

window. Touch the screen to display the next window.
CHECK
key 3 Repeat Step 2 and check all windows.

4 Press the CHECK key to return to the MANUAL CHECK window.

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10. Periodic Maintenance and Check Sheet

18. C
hecking the Atmospheric Pressure Sensor
Confirm that the atmospheric pressure sensor is operating normally.

1 Touch [PRESSURE SENSOR] on the MANUAL CHECK window. The

PRESSURE SENSOR CHECK window is displayed.

2 Confirm that the air pressure displayed on the window is within the
operating environment condition (700 to 1060 hPa) range.
Record the displayed air pressure in the maintenance check sheet.

3 Touch [RETURN] to return to the MANUAL CHECK window.

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19. Checking Battery Information

1 Touch [BATTERIES] on the MANUAL CHECK window. The
BATTERIES CHECK window is displayed.

2 Confirm the following informations for the main battery and backup battery
displayed on the BATTERIES CHECK window.
• FULL CHARGE CAPACITY: Maximum charge capacity
• TEMPERATURE: Battery temperature
• STATUS: Information of battery abnormality
• TOTAL RUN TIME: Battery operating time
• SELF DIAGNOSTIC: Information of battery degradation
(SB-330Z only)
• SERIAL NUMBER: Serial number of battery
• MANUFACTURE DATE: Date of manufacture of the battery 10
Record each information in the maintenance check sheet.

3 Touch [RETURN] to return to the MANUAL CHECK window.

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20. Checking the USB Flash Drive

Confirm that the ventilator can recognize the connection with the USB flash
drive normally.

1 Touch [USB] on the MANUAL CHECK window. The USB CHECK

window is displayed.

2 Confirm that “NOT DETECTED” is displayed in the USB CHECK

window when the USB flash drive is not connected.

3 Connect the USB flash drive to the USB socket on the right side panel of
the ventilator.
Confirm that “DETECTED (2)” is displayed in the USB CHECK window.

4 Touch [RETURN] to return to the MANUAL CHECK window.

5 Remove the USB flash drive.

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21. Checking the BDU

Confirm that there is no air leakage in the BDU and gas output port.

1 Block the gas output port of the BDU with the cap.
Cap is provided with the test breathing circuit.

Gas output
port
2 Touch [BDU] on the MANUAL CHECK window. The BDU CHECK
window is displayed.

3 Touch [Start] in Leak item to start the leak test.

4 Confirm that the test result is “PASSED”.

If the test result is “FAILED”, check the following connections.

• Connection of the air intake HEPA filter and internal filter on the BDU
• Connection of oxygen sensor
If the problem still occurs, replace the BDU.

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10. Periodic Maintenance and Check Sheet

5 Touch [RETURN] to return to the MANUAL CHECK window.

6 Remove the cap.

22. Checking the Test Control Accuracy

Connect the test breathing circuit and gas flow analyser to the ventilator, and then
confirm the output control and measurement accuracy of the flow.

For operation of the gas flow analyser, refer to the manual for the PF-300/
CITREX H4 gas flow analyser.

Preparation

1 Calibrate the PF-300/CITREX H4 gas flow analyser.

2 Set the PF-300/CITREX H4 gas flow analyser to the following settings.

• Gas Type: Air /O2-Auto
• Gas Standard: 20/1013

3 Connect the test breathing circuit, PF-300/CITREX H4 gas flow analyser

and high pressure oxygen supply to the ventilator.
NOTE: Remove the exhalation port from the test breathing circuit.

Gas output port

High pressure Gas flow analyser

oxygen input
port Test breathing circuit
Remove the exhalation port
from the test breathing circuit.
Ventilator

4 Touch [BDU] on the MANUAL CHECK window. The BDU CHECK

window is displayed.

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Checking the Flow Test Control Accuracy

1 Set the value of the Flow to “180” L/min and touch [Start].
The gas flow is output from the ventilator.
Flow bar
Touch [◄] or [►] to change the Flow value.

2 Confirm that the measured flow value (Flow H) of the PF-300/CITREX

H4 gas flow analyser is within the specified range shown as flow analyser
reading.
• Flow analyser reading: 153 to 207 (L/min) ……… A
NOTE: If the measured flow value (Flow H) is fluctuating, estimate
the median from the upper and lower values of the
measured value. Confirm that the estimated value is within
the specified range. 10

3 Confirm that the Output Flow value on the BDU CHECK window is within
the specified range shown as ventilator reading.
• Ventilator reading: A ±(0.5 + A×15%) ×1000 (mL/min)
Refer to the reference table to easily determine that the measured value
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• Output Flow: “10-8-2. Flow (Setting: 180 L/min)” (p. 10-54)

NOTE: If the Output Flow value is fluctuating, estimate the median

from the upper and lower values of the measured value.
Confirm that the estimated value is within the specified
range.

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4 Touch [Start] of the Flow item to stop the flow output.

Checking the FiO2 Test Control Accuracy

1 Set the value of the FiO2 to “60” %.

2 Set the value of the Flow to “30” L/min and touch [Start].
The gas flow is output from the ventilator.
FiO2 bar Flow bar
Touch [◄] or [►] to change the Touch [◄] or [►] to change the
FiO2 value. Flow value.

3 Confirm that the measured O2 value (O2) of the PF-300/CITREX H4 gas

flow analyser within the specified range shown as flow analyser reading.
• Flow analyser reading: 56 to 64 (%) ……… B
NOTE: If the measured O2 value (O2) is fluctuating, wait for several
minutes until the measured value is stable.

4 Confirm that the FiO2 value on the BDU CHECK window is within the
specified range shown as ventilator reading.
• Ventilator reading: B ±(2.5 + B×2.5%) (%)
Refer to the reference table to easily determine that the measured value
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• FiO2: “10-8-3. FiO2 (Setting: 60%)” (p. 10-55)

NOTE: If the FiO2 value is fluctuating, wait for several minutes until
the measured value is stable.

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5 Touch [Start] of the Flow item to stop the flow output.

Checking the Pressure Test Control Accuracy

Preparation

1 Connect the test lung to the PF-300/CITREX H4 gas flow analyser.

2 Set the test lung to the following settings.

• Compliance: 50 mL/hPa
• Resistance: 5 hPa/L/s

Gas output port

High pressure Gas flow analyser

oxygen input Test lung
port Test breathing circuit
Remove the exhalation port
from the test breathing circuit.
Ventilator

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10. Periodic Maintenance and Check Sheet

Procedures

1 Set the value of the FiO2 to “60” % and the Flow to “30” L/min.

2 Set the value of the Pressure to “50” mbar and touch [Start].
Pressure bar
Touch [◄] or [►] to change the Pressure value.

3 Confirm that the measured pressure value (P (HF)) of the PF-300/CITREX

H4 gas flow analyser is within the specified range shown as flow analyser
reading.
• Flow analyser reading: 46 to 54 (mbar) ……… C
NOTE: If the measured pressure value (P (HF)) is fluctuating,
estimate the median from the upper and lower values of the
measured value. Confirm that the estimated value is within
the specified range.

4 Confirm that the Output Pressure value on the BDU CHECK window is
within the specified range shown as ventilator reading.
• Ventilator reading: C ±(2 + C×4%) (mbar)
Refer to the reference table to easily determine that the measured value
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• Output Pressure: “10-8-4. Pressure (Setting: 50 mbar)” (p. 10-57)

NOTE: If the Output Pressure value is fluctuating, estimate the

median from the upper and lower values of the measured
value. Confirm that the estimated value is within the
specified range.

5 While the pressure is output, perform the following “Pressure Release

Test”.

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Pressure Release Test

1 Touch [Enable] of the Pressure Release item to release the pressure.

2 Conform that the gas output is stopped and the pressure is released.

3 Touch [Start] of the Pressure item to deactivate.

10
4 Touch [Enable] of the Pressure Release item to deactivate.
NOTE: If the pressure output and pressure release are not stopped,
the calibration of the test breathing circuit (Circuit Check) will
be “Failed”.

5 Touch [RETURN] to return to the MANUAL CHECK window.

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10. Periodic Maintenance and Check Sheet

Exiting the MANUAL CHECK Window to Display the Main Screen

1 Touch [RETURN] to return to the DIAGNOSTIC CHECK window.

2 Touch [RETURN] in the DIAGNOSTIC CHECK window. The main

screen appears.

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10-7. Check Items on the Main Screen

“23. Checking the Date and Time” to “32. Calibrating the Batteries” corresponds
to the check sheet number at the end of the book.

The check items from “23. Checking the Date and Time” to “30. Checking Nurse
Call Output” are performed on the main screen.
When performing a check on the main screen, settings (such as system setup and
alarm settings) are changed.
Record the current settings prior to changing any settings (such as system setup
and the alarm settings), and then reset the settings to these recorded settings once
maintenance is complete.

23. Checking the Date and Time

Confirm that the ventilator date and time are correct.

1 Select the date and time displayed on the upper right of the main screen.
Current date and time

2 Confirm that the date and time displayed on the Date/Time Settings
window are correct.

Reset the date and time settings if they are incorrect.

Operator’s Manual: “Date and Time Settings” in Section 12

3 Select the ventilation parameter area or select [×] to return to the main
screen.
electing the [Home] function key also returns to the main screen (when
S
this function key is set).

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24. C
hecking the Breath Delivery Unit Operating Time
Check the breath delivery unit operating time.

1 Select the [Info] tab ► [Info] tab on the System Setup window.

Administrator’s Guide: “Checking the System Information” in Section 3

2 Confirm that the “Blower Operating Time” for “BDU Info” is 30000 [h] or
less. Record the current operating time in the maintenance check sheet.

3 Select the ventilation parameter area to return to the main screen.

Selecting the [Home] function key also returns to the main screen (when
this function key is set).

25. Checking Ventilation

Connect the test breathing circuit, test lung and gas flow analyser to the
ventilator, and then confirm that ventilation operates normally.
For operation of the gas flow analyser, refer to the manual for the PF-
300/CITREX H4 gas flow analyser.

Preparation

1 Calibrate the PF-300/CITREX H4 gas flow analyser.

2 Set the PF-300/CITREX H4 gas flow analyser to the following settings.

• Gas Type: Air /O2-Auto
• Gas Standard: BTPS-A

3 Connect the high pressure oxygen supply to vntilator. Set the O2 source
setting to “HPO”.

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4 Connect the test breathing circuit to the ventilator as shown in the figure.
Select the Patient Circuit Configuration as below.
• Exhalation Port: NK
• Proximal Sensor: Flow Sensor
• Patient Interface: ETT/Trach

5 Calibrate the test breathing circuit (Circuit Check), flow sensor (Flow
Sensor Calibration) and oxygen sensor (O2 Sensor Calibration).

Section 7-1 (p. 7-2)

6 Connect the PF-300/CITREX H4 gas flow analyser and test lung to the test
10
breathing circuit as shown in the figure.
NOTE • Connect the exhalation port to the test breathing circuit.
Plug the pressure line connection port with the pressure
port cap.
• Conect the optional single-use flow sensor to the
exhalation port. Connect the flow sensor tubes by
matching their colors to the pressure/flow sensor ports on
the right side panel of the ventilator.

pressure/flow
sensor ports

Blue tube

When connecting the flow sensor to the gas flow analyser,

use the conversion connector as required.

Gas output port

Gas flow analyser

High pressure Exhalation port Test lung
oxygen input
port Test breathing circuit Single-use
flow sensor
Ventilator

SPONT-PS

1 Set the test lung to the following settings.

• Compliance: 50 mL/hPa
• Resistance: 5 hPa/L/s

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10. Periodic Maintenance and Check Sheet

2 Change the ventilation settings to the following test settings.

Ventilation Mode SPONT-PS

Control Settings Settings

Basic Settings EPAP/CPAP 5 hPa
PS 10 hPa
Slope 2
FiO2 30 %
Trig. Type Advanced
Trig. Sens.(Advanced) 3
ET% 25 %
Additional Settings TI Max 3.00 s
TI Min 0.30 s
Press. Release Off
Ramp Up Time Off
Apnea Ventilation IPAP 15 hPa
EPAP 5 hPa
Slope 2
RR 20 /min
TI 1 1.00 s
I:E 1 2.0
Apnea Ventilation On
Apnea 20 s

1 et the item selected in “Inspiration Setting” on the System Setup ►

S
[Parameters] tab ► [Vent] window.

3 Select [Start Ventilation] or [ResumeVentilation] on the Standby window to

start ventilation.

4 Lightly press the test lung during ventilation.

Confirm that the spontaneous breath is triggered and assisted by the set
pressure support (PS).

5 Stop pressing the test lung.

Confirm that apnea backup ventilation is activated 20 seconds later and the
“Apnea Ventilation Active” is displayed.

6 Confirm that the Paw, Flow and Volume waveforms are displayed on the
ventilator according to the ventilation cycle.

7 Confirm that the ventilation parameter measurement values displayed on

the ventilator are within the ranges listed below.

Ventilation Parameter Range

PIP Peak airway pressure 13 to 17 hPa
PEEP Positive end expiratory pressure 3 to 7 hPa
RRTOT Total respiratory rate 19 to 21 /min
FiO2 Inspired oxygen density 27 to 33 %

8 After confirmed the values, put the ventilator in standby mode for next test
settings.

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10. Periodic Maintenance and Check Sheet

PRVC-1
1 Set the test lung to the following settings.
• Compliance: 50 mL/hPa
• Resistance: 5 hPa/L/s

2 Change the ventilation settings to the following test settings.

Ventilation Mode PRVC

Control Settings Settings

Basic Settings VT 500 mL
EPAP 5 hPa
Slope 2
FiO2 30 %
RR 20 /min
TI 1 1.00 s
I:E 1 2.0
Trig. Type Advanced
Trig. Sens.(Advanced) Auto
ET% 25 %

Additional Settings TI Max 3.00 s 10

TI Min 0.30 s
MaxP 25 hPa
MinP 6 hPa

1 et the item selected in “Inspiration Setting” on the System Setup ►

S
[Parameters] tab ► [Vent] window.

3 Select [ResumeVentilation] on the Standby window to start ventilation.

4 Wait until the ventilation is stable.

5 Confirm that the measured values of the PF-300/CITREX H4 gas flow

analyser are within the specified range.

Measured Item Specification

Vte 425 to 575 mL
PEEP 2.8 to 7.2 hPa
O2 26.8 to 33.2 %

NOTE: If the measured value is fluctuating, estimate the median

from the upper and lower values of the measured value.
Confirm that the estimated value is within the specified range.

6 Confirm that the ventilation parameter measurement values displayed on

the ventilator are within the specified ranges listed below.

Ventilation Parameter Specification

VT Tidal volume Mesured value (Vte) ±(4 + Mesured value (Vte) × 15%) mL
Positive end
PEEP Mesured value (PEEP) ±(2 + Mesured value (PEEP) × 4%) hPa
expiratory pressure
Inspired oxygen
FiO2 Mesured value (O2) ±(2.5 + Mesured value (O2) × 2.5%) %
density

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10. Periodic Maintenance and Check Sheet

Refer to the reference table to easily determine that the measured value
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• VT: “10-8-5. Tidal Volume Setting: 500 mL” (p. 10-59)
• PEEP: “10-8-7. EPAP (Setting: 5 hPa)” (p. 10-62)
• FiO2: “10-8-11. Inspired Oxygen Density (Setting: 30%)” (p. 10-67)

7 After confirmed the values, put the ventilator in standby mode for next test
settings.

PRVC-2

1 Set the test lung to the following settings.

• Compliance: 10 mL/hPa
• Resistance: 20 hPa/L/s

2 Change the ventilation settings to the following test settings.

Items that change settings from PRVC-1 are in bold.

Ventilation Mode PRVC

Control Settings Settings

Basic Settings VT 200 mL
EPAP 5 hPa
Slope 2
FiO2 90 %
RR 20 /min
TI 1 1.00 s
I:E 1 2.0
Trig. Type Advanced
Trig. Sens.(Advanced) Auto
ET% 25 %

Additional Settings TI Max 3.00 s

TI Min 0.30 s
MaxP 25 hPa
MinP 6 hPa

1 et the item selected in “Inspiration Setting” on the System Setup ►

S
[Parameters] tab ► [Vent] window.

3 Select [ResumeVentilation] on the Standby window to start ventilation.

4 Wait until the ventilation is stable.

5 Confirm that the measured values of the PF-300/CITREX H4 gas flow

analyser are within the specified range.

Measured Item Specification

Vte 170 to 230 mL
PEEP 2.8 to 7.2 hPa
O2 85.3 to 94.7 %

NOTE: If the measured value is fluctuating, estimate the median

from the upper and lower values of the measured value.
Confirm that the estimated value is within the specified range.

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6 Confirm that the ventilation parameter measurement values displayed on

the ventilator are within the specified ranges listed below.

Ventilation Parameter Specification

Refer to the reference table to easily determine that the measured value
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• VT: “10-8-6. Tidal Volume Setting: 200 mL” (p. 10-61)
• PEEP: “10-8-7. EPAP (Setting: 5 hPa)” (p. 10-62)
• FiO2: “10-8-10. Inspired Oxygen Density (Setting: 90%)” (p. 10-65)

7 After confirmed the values, put the ventilator in standby mode for next test
settings.

PCV-1

1 Set the test lung to the following settings.

10
• Compliance: 10 mL/hPa
• Resistance: 50 hPa/L/s

2 Change the ventilation settings to the following test settings.

Ventilation Mode PCV

Control Settings Settings

Basic Settings IPAP 35 hPa
EPAP 5 hPa
Slope 2
FiO2 90 %
RR 20 /min
TI 1 1.00 s
I:E 1 2.0
Trig. Type Advanced
Trig. Sens.(Advanced) Auto

Additional Settings Ramp Up Time Off

1 et the item selected in “Inspiration Setting” on the System Setup ►

S
[Parameters] tab ► [Vent] window.

3 Select [ResumeVentilation] on the Standby window to start ventilation.

4 Wait until the ventilation is stable.

5 Confirm that the measured values of the PF-300/CITREX H4 gas flow

analyser are within the specified range.

Measured Item Specification

Ppeak 31.6 to 38.4 hPa
PEEP 2.8 to 7.2 hPa
O2 86.3 to 94.7 %

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10. Periodic Maintenance and Check Sheet

NOTE: If the measured value is fluctuating, estimate the median

from the upper and lower values of the measured value.
Confirm that the estimated value is within the specified range.

6 Confirm that the ventilation parameter measurement values displayed on

the ventilator are within the specified ranges listed below.

Ventilation Parameter Specification

Peak airway
PIP Mesured value (Ppeak) ±(2 + Mesured value (Ppeak) × 4%) hPa
pressure
Positive end
PEEP Mesured value (PEEP) ±(2 + Mesured value (PEEP) × 4%) hPa
expiratory pressure
Inspired oxygen
FiO2 Mesured value (O2) ±(2.5 + Mesured value (O2) × 2.5%) %
density

Refer to the reference table to easily determine that the measured value
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• PIP: “10-8-8. IPAP (Setting: 35 hPa)” (p. 10-63)
• PEEP: “10-8-7. EPAP (Setting: 5 hPa)” (p. 10-62)
• FiO2: “10-8-10. Inspired Oxygen Density (Setting: 90%)” (p. 10-65)

7 After confirmed the values, put the ventilator in standby mode for next test
settings.

PCV-2

1 Set the test lung to the following settings.

• Compliance: 50 mL/hPa
• Resistance: 5 hPa/L/s

2 Change the ventilation settings to the following test settings.

Items that change settings from PCV-1 are in bold.

Ventilation Mode PCV

Control Settings Settings

BASIC SETTINGS IPAP 15 hPa
EPAP 5 hPa
Slope 2
FiO2 30 %
RR 20 /min
TI 1 1.00 s
I:E 1 2.0
Trig. Type Advanced
Trig. Sens.(Advanced) Auto

Additional Settings Ramp Up Time Off

1 et the item selected in “Inspiration Setting” on the System Setup ►

S
[Parameters] tab ► [Vent] window.

3 Select [Start Ventilation] or [ResumeVentilation] on the Standby window to

start ventilation.

4 Wait until the ventilation is stable.

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10. Periodic Maintenance and Check Sheet

5 Confirm that the measured values of the PF-300/CITREX H4 gas flow

analyser are within the specified range.

Measured Item Specification

Ppeak 12.4 to 17.6 hPa
PEEP 2.8 to 7.2 hPa
O2 26.8 to 33.2 %

NOTE: If the measured value is fluctuating, estimate the median

from the upper and lower values of the measured value.
Confirm that the estimated value is within the specified range.

6 Confirm that the ventilation parameter measurement values displayed on

the ventilator are within the specified ranges listed below.

Ventilation Parameter Specification

Refer to the reference table to easily determine that the measured value 10
is within the specified range.
“10-8. Reference Table for Test Specification Range” (p. 10-52)
• PIP: “10-8-9. IPAP (Setting: 15 hPa)” (p. 10-64)
• PEEP: “10-8-7. EPAP (Setting: 5 hPa)” (p. 10-62)
• FiO2: “10-8-11. Inspired Oxygen Density (Setting: 30%)” (p. 10-67)

26. Checking Ventilation Standby Operation

Confirm that the ventilator changes normally to standby ventilation, and that it
also resumes normally from ventilation standby.
NOTE: Check the ventilation standby operation after “25. Checking
Ventilation”.

1 Select [STANDBY] during ventilation.

Confirm that the ventilator enters ventilation standby.

2 Manually inflate the test lung after the standby elapsed time becomes more
than 30 seconds.
Confirm that the ventilator detects spontaneous breaths, and that ventilation
resumes normally.
When the ventilator changes to ventilation standby mode, spontaneous
breathing is not detected for 30 seconds.

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10. Periodic Maintenance and Check Sheet

27. Checking Alarms

Checking Minimum Alarm Volume

Confirm that the alarm sound is heard with minimum volume.

1 Set to the minimum value (one step) in “Alarm Minimum Volume” on the
System Setup ► [System] tab ► [Audio Volume] window.

Alarm Minimum Volume

2 Select [Audio Volume] in the Menu window to display the Audio Volume
window.

3 Turn the operation knob to set the alarm sound volume to the minimum
value (one step).
Operator’s Manual: “Setting the Alarm Volume” in Section 12

Alarm volume

4 Confirm that the alarm sound can be heard when one of the alarms occurs
in following “Checking Alarm Operations”.

Checking Alarm Sound Pause

This check is performed while checking alarm operation.

“Circuit disconnect alarm” (p. 10-41)

Checking Alarm Operations

Confirm that each alarm operates normally during ventilation.
NOTE: When confirming “30. Checking Nurse Call Output”, connect the
nurse call system to the ventilator.

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10. Periodic Maintenance and Check Sheet

Oxygen supply pressure alarm

1 During ventilation, disconnect the high-pressure oxygen hose from the high
pressure oxygen input port or high pressure oxygen supply.
Confirm that a “O2 Supply Loss” or “O2 Supply Low” alarm occurs.

2 Reconnect the high-pressure oxygen hose.

Confirm that the alarm is silenced.

Circuit disconnect alarm

1 During ventilation, disconnect the test breathing circuit from the gas output
port.
Confirm that a “Circuit Disconnect” alarm occurs.

2 Touch the [Audio Paused] key.

3 Confirm that the alarm sound is paused and the remaining pause time is
displayed on the screen.

4 Confirm that the alarm sound is reactivated after the set pause time (1 or 2
minutes) has passed.
NOTE: NOTE: The temporary silencing time changes depending on
the setting of AUDIO PAUSED TIME. 10
5 Reconnect the test breathing circuit to the gas output port.
Confirm that the alarm is silenced.

Circuit obstruction alarm

1 During ventilation, block the exhalation port.

Confirm that a “Circuit Obstruction” alarm occurs.

2 Unblock the blocked exhalation port.

Confirm that the alarm is silenced.

Airway pressure alarm

1 During ventilation, set the PIP (peak inspiratory pressure) upper alarm limit
setting to a value lower than the measured value.
Confirm that a “High PIP” alarm occurs.

2 Set the PIP upper alarm limit setting to a value higher than the measured
value.
Confirm that the alarm is silenced.

Minute volume alarm

1 During ventilation, set the MV (minute ventilation) lower alarm limit

setting to a value higher than the measured value.
Confirm that a “Low MV” alarm occurs.

2 Set the MV upper alarm limit setting to a value lower than the measured
value.
Confirm that the alarm is silenced.

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10. Periodic Maintenance and Check Sheet

28. Checking the CO2

Connect the AX-410G medical instrument checker to the ventilator, and check
the CO2 value accuracy and whether the alarms operate normally. Perform this
check for all MULTI sockets. If necessary, also check the accuracy of the CO2
sensor kit.

After the check, return the settings to those used at your facility.

Preparation: Connection
Connect AX-410G medical instrument checker to the ventilator.
• Required cable: H-0753 BSS cable for the AX-400G

H-0753 BSS cable

Ventilator for the AX-400G AX-410G medical
instrument checker

Checking the MULTI Socket

Connect the H-0753 BSS cable for the AX-400G to the MULTI socket on the
right side panel of the ventilator. Confirm that the CO2 waveform is displayed on
the main screen.

Checking Respiration Rate and CO2 Value Accuracy

Check the accuracy of the respiration rate and CO2 value.
Check that the respiration rate displayed on the ventilator is in a range of 18 to
22/min, and the CO2 value is in a range of 40 to 46 mmHg.

Checking the Connector Disconnection Alarm Detection

Check that the connector disconnection alarms are generated normally.
While a CO2 signal is input from AX-410G medical instrument checker,
disconnect the connector of the CO2 sensor kit from the ventilator, and check that
the ventilator operates as follows.
Advisory alarm sounds and display colors can be changed on the System
Setup window.
Administrator’s Guide:
“Alarm Settings - [Display/Sound] Page” in Section 3

Alarm Ventilator Operation

Message The “CO2 Disconnect” message appears.
Alarm sound The advisory alarm sound is generated.
Alarm indicator The alarm indicator lights in the color set for advisory alarms.

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10. Periodic Maintenance and Check Sheet

Checking the Measurement Accuracy of the CO2 Sensor Kit

Preparation
Prepare the following Nihon Kohden specified calibration gas cylinder and flow
regulator for the accuracy check.
• Required cable: CO2 sensor kit, airway adapter
Calibration gas cylinder Flow regulator
A-4 CO2 5% calibration gas PR-150

CAUTION
Follow the CAUTION label on the CO2 gas
cylinder.
10
NOTE • The calibration gas cylinder and flow regulator specified by
Nihon Kohden must be purchased locally. Use CO2 cylinders
with the following specifications.
Manufacturer: Nellcor Puritan Bennett, Scott Medical Products
division of Air Liquide Healthcare, or other Outlet fitting: CGA
600 Gas component: 5% CO2, 21% O2 and N2 mix Expiration: 3
years after the gas is packed in the cylinder Accuracy: ±0.03%
absolute

If the above CO2 cylinders are not available in your country,

find highly compressed disposable gas cylinders with the same
specifications from other manufacturers.The calibration gas
cylinder has its own expiration date. The accuracy of calibration
cannot be guaranteed when using a gas cylinder whose
expiration date has been reached. Take a look at the expiration
date (EXP. DATE) which is shown on the gas cylinder.
• Only use a PR-150 flow regulator in which the pressure meter
has a full scale of 700 psi.
• Using a non-specified flow regulator may damage the pressure
meter.
• When disposing of calibration gas after use, ask the gas
supplier (gas supply company) for instructions.

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10. Periodic Maintenance and Check Sheet

Checking the TG‑900P or TG‑920P Accuracy

1 Rotate the flow regulator to attach it firmly to the top of the calibration gas
cylinder.

2 Connect the CO2 sensor kit connector to the MULTI socket on the right
side panel of the ventilator.

CO2 sensor kit

connector

Airway adapter
3 Connect the airway adapter to the CO2 sensor.

CO2 sensor

Align the ▼
marks

Knob 4 Flow the CO2 gas.

Turn the knob Flow the CO2 gas by turning the knob on the flow regulator
Pressure meter counterclockwise
to open. counterclockwise by half a turn. Turn the knob slowly.

5 Generate an expiratory phase and inspiratory phase, and then display the
Slip joint CO2 value (preparation).
1)Connect the slip joint and the airway adapter (expiratory phase).
2) Disconnect the airway adapter from the slip joint (inspiration phase).
Connect and disconnect 3) Repeat steps 1) and 2) three times to display the value of the CO2 partial
the sensor to form the pressure.
expiratory phase and
the inspiratory phase.
(When disconnected,
strongly shake the
CO2 sensor so that no
CO2 gas remains in the
airway adapter.)

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10. Periodic Maintenance and Check Sheet

6 Check the accuracy.

1) Connect the slip joint and airway adapter (expiratory phase). Confirm
that the CO2 value displayed in the window is from 34 to 42 mmHg
( “Supplementary”).
2) Disconnect the airway adapter from the slip joint (inspiration phase).
Check that 0 mmHg is read in the CO2 display area on the ventilator.
3)Repeat steps 1) and 2) to check the accuracy.
NOTE: Measuring the CO2 value with TG-900P or TG-920P is
based on the inspiratory compensation method; therefore,
the CO2 concentration in inspiratory mode should be
calibrated to 0 mmHg.
After the CO2 gas equivalent to expiratory air is made to
flow and the airway adapter is removed from the slip joint,
strongly shake the CO2 sensor so that no CO2 gas remains
in the airway adapter (that is, the CO2 gas in the airway
adapter shows a reading of 0 mmHg), with the result that the
existing CO2 gas is completely replaced.

7 Stop the CO2 gas.

After checking the measurement accuracy, firmly turn the knob of the flow
regulator clockwise to stop the CO2 gas.
NOTE: If the reading on the flow regulator pressure meter is 0, 10
replace the calibration gas cylinder with a new one.

Supplementary

• When using TG-900P or TG-920P, the temperature of exhaled

gas is calibrated to 37°C (98.6°F), so the reading changes around
−0.4%/°C for other temperatures. There may be cases where
generally calibrated gas has a low temperature and 40 mmHg is
indicated.
• When using TG-900P or TG-920P, the ventilator’s atmospheric
pressure sensor is used to perform atmospheric pressure calibration.
There is no need to correct the value for the atmospheric pressure.

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10. Periodic Maintenance and Check Sheet

Checking the TG‑980P Accuracy

1 Rotate the flow regulator to attach it firmly to the top of the calibration gas
cylinder.

2 Connect the CO2 sensor kit connector to the MULTI socket on the right
side panel of the ventilator.

CO2 sensor kit

connector

3 Connect the airway adapter to the CO2 sensor.

CO2 sensor

Airway adapter

4 Select [Circuit Chk & Cal] ► [CO2 Sensor Zero] on the [Menu] window,
and then display the CO2 Sensor Zero window.

5 Perform the following steps 1 to 5 to zero the CO2 sensor (air calibration).
1) Expose the airway adapter in the CO2 sensor kit to the air.
2) Select [Air Cal] on the CO2 Sensor Zero window.

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10. Periodic Maintenance and Check Sheet

3) When the “Expose the CO2 sensor to the air. Then press “Start”.”
message appears, select [Start] to perform air calibration.

4) When calibration is complete, the “Calibration completed” message

appears.

5) Select [Complete] to display the Circuit Check & Calibrations window.

The calibration date is displayed.

Calibration date
Knob
Turn the knob
Pressure meter counterclockwise to open. 6 Flow the CO2 gas.
Flow the CO2 gas by turning the knob on the flow regulator
counterclockwise by half a turn. Turn the knob slowly.
Slip joint
7 Connect the slip joint and airway adapter.
Check that the CO2 partial pressure displayed on the screen is within a
range of 36 to 40 mmHg.
There is no need to form
the expiratory phase or the
inspiratory phase.

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10. Periodic Maintenance and Check Sheet

8 After checking the measurement accuracy, firmly turn the knob of the flow
regulator clockwise to stop the CO2 gas.
NOTE: If the reading on the flow regulator pressure meter is 0,
replace the calibration gas cylinder with a new one.

Supplementary
• When using TG-980P, the temperature of exhaled gas is calibrated to 37°C
(98.6°F), so the reading changes around −0.4%/°C for other temperatures.
There may be cases where generally calibrated gas has a low temperature
and 40 mmHg is indicated.
• When using TG-980P, atmospheric pressure calibration is performed. There
is no need to correct the value.

29. Checking SpO2

Connect the AX-410G medical instrument checker to the ventilator, and then
check the SpO2 and pulse rate accuracy of the JL-500P SpO2 adapter. Also
confirm that alarms occur normally. Perform this check for all MULTI sockets.

After the check, return the settings to those used at your facility.

The AX-410G medical instrument checker can be used to check for

differences from preset values. It cannot be used as a substitute for
accurate assessment using an actual human.

Preparation: Connection
Connect the AX-410G medical instrument checker to the ventilator.
• Required cable: JL-500P SpO2 adapter and H-0750 SpO2 connection cable
H-0750 SpO2 connection cable

Ventilator SpO2 adapter AX-410G

JL-500P1, JL-500P2 medical instrument
checker

Checking the MULTI Socket

Connect the JL-500P SpO2 adapter to the MULTI socket on the right side
panel of the ventilator. Confirm that the plethysmogram is displayed on the main
screen.

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10. Periodic Maintenance and Check Sheet

Checking SpO2 Value and Pulse Rate Accuracy

Check the SpO2 value and pulse rate accuracy.

1 Select the SpO2 value on the main screen to display the SpO2 window.

2 Set “Sync Pitch” to [SpO2].

SpO2 Window Setting
Sync Pitch SpO2

3 Set the SpO2 output from the AX-410G medical instrument checker as
shown in the table below, and then confirm that the SpO2 value and pulse
rate (SpO2-PR) displayed on the ventilator are within the accuracy ranges
listed in the table below. Also confirm that the sync sound is generated in
synchronization with the plethysmogram.

AX-410G Settings Ventilator Display

97% SpO2 95 to 99
SpO2 80% SpO2 78 to 82
70% SpO2 66 to 74
SpO2-PR 60 bpm1 57 to 63 bpm

1Thepulse rate (SpO2-PR) output from AX-410G medical instrument 10

checker is linked to the ECG HR 60/180/300. The plethysmogram is not
output in other ECG settings.

Checking SpO2 and Connector Disconnection Alarm Detection

Confirm that the SpO2upper and lower limit alarms and the connector
disconnection alarm occur normally.

1 Select the [Alarm Settings] operation key to display the Alarm Settings
window.

2 Set the lower limit of the SpO2 alarm as follows.

SpO2 Window Setting
SpO2 alarm Lower limit: 90

3 Set SpO2 output from AX-410G medical instrument checker to “80”, then
confirm that the ventilator operates as follows.

Alarm Ventilator Operation

SpO2 Measurement value is highlighted.

Message Low SpO2 alarm

Alarm sound Alarm sounds as set.

Alarm indicator Alarm indicator lights or blinks as set.

Alarm priority, sounds and display colors can be changed on the System
Setup window.
Administrator’s Guide:
“[Vital Alarm Priority] Page” in Section 3

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10. Periodic Maintenance and Check Sheet

4 Confirm that the ventilator operates as follows when the SpO2 connection
cable and SpO2 adapter are disconnected.

Alarm Ventilator Operation

Message The “SpO2 Disconnect” message appears.

Alarm sound The advisory alarm sound is generated.

The alarm indicator lights in the color set
Alarm indicator for advisory alarms.

30. Checking Nurse Call Output

When using nurse call output function, connect the ventilator to the nurse call
system and confirm the “Checking Alarm Operations” in “27. Checking Alarms”,
and then confirm that the nurse call output operates as set.

“27. Checking Alarms” (p. 10-40)

31. Checking Battery Operation

Confirm that the ventilator operates normally on battery power.

1 Power supply alarm (main battery operation)

1) While the ventilator is powered on, disconnect the power cord from the
AC power supply.
Confirm that a “AC Power Loss/Main Battery In Use” alarm occurs.
2) Reconnect the power cord to the AC power supply.
Confirm that the occurred alarm is silenced, and that on the front of the
ventilator, the AC power lamp is lit and the battery charging lamp lights
Operation lamp or blinks slowly.
Battery charging
lamp 2 Power supply alarm (backup battery operation)

AC power lamp
1) While the ventilator is powered on, disconnect the power cord from the
AC power supply.
2) Remove the main battery (SB-831V).
Confirm that a “AC Power Loss/Backup Battery In Use” alarm occurs.
3) Reconnect the power cord to the AC power supply.
Confirm that the occurred alarm is silenced, and that on the front of the
ventilator, the AC power lamp is lit and the battery charging lamp blinks
quickly.

3 Power supply abnormality alarms

1) Turn the ventilator power off, and remove the backup battery (SB-
330Z).

“8-2-1-3. Removing the Backup Battery” (p. 8-6)

2) Check that the main battery (SB-831V) is installed and turn the
ventilator power on with the AC power supply.

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10. Periodic Maintenance and Check Sheet

3) While the ventilator is powered on, disconnect the power cord from the
AC power supply.
4) Remove the main battery (SB-831V) and stop the ventilator abnormally.
Confirm that a buzzer sound is generated and the alarm indicator blinks
in red.
5) Reconnect the power cord to the AC power supply.
Confirm that the ventilator can be started automatically.

When restarting, a “CPU Rebooted” alarm will occur.

4 Turn the ventilator power off, and install the backup battery (SB-330Z) and
main battery (SB-831V).

32. Calibrating the Batteries

Calibrate the batteries and check the batteries information.

1 Calibrate the main battery and backup battery and confirm that the battery
calibration is completed.

“7-3. Calibrating the Batteries” (p. 7-14)

10
2 Check the battery calibration results.

3 Check the “FULL CHARGE CAPACITY” value after battery calibration.

Record the displayed value in the maintenance check sheet.

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10. Periodic Maintenance and Check Sheet

10-8. Reference Table for Test Specification Range

10-8-1. How to use the Reference Table

In this section, describes the determination method using the reference table
with the Ppeak (peak airway pressure) measurement value of “25. Checking
Ventilation” as an example.

Setting example and Measurement example

Setting
• Ventilation Mode PCV
• IPAP: 15 hPa

“PCV-2” (p. 10-38)

As a setting example, use the reference table of “10-8-9. IPAP (Setting: 15 hPa)”
(p. 10-64).

Measurement example of PF-300 gas flow analyser

Example of PF-300 gas flow analyser screen

Measured peak Numerical 1 Air/O2 BTPS-A

airway pressure Ppeak PEEP
(Ppeak) hPa hPa 14.0 4.4
Vte O2
ml % 535 30.4
Config Statistic Next Menu

Measurement example of Ventilator

Example of NKV-330 ventilator screen

Measured peak
airway pressure PIP [hPa]

(PIP)
MV
15.6 [L/min]

VT
9.3 [mL]

RR
466TOT [/min]

FiO
202

CO
31 PEEP [hPa] MVxxxx [L/min] xxxxxx [/min] T1 [xx]

4.6 0.0 0 1.00

2 [mmHg]

38
E

Flowxxxx [hPa] FiO2 PLTrig [%] xxxx

SpO2 [%]

98 46.3 31 0 19.9
IPAP EPAP RR FiO2
PCV
[hPa] [hPa] [/min] [%]

Set airway 15 5 20 30
pressure alarm
(IPAP)

10-52 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

Reference Table for Test Specification Range

1 Look for the corresponding row to the measurement value displayed on

the PF-300/CITREX H4 gas flow analyser from the left side column of
“Reference Table for Test Specification Range”.

2 Confirm that the measured value displayed on the ventilator is within the
range between the upper limit and lower limit of the corresponding row.
Measurement in ventilator
Measurement in (corresponding to gas flow analyser)
gas flow analyser PIP [hPa]
Ppeak [hPa]
Lower limit Upper limit
12.4 9.9 14.9
Look for the measurement value of 12.5
13.6 10.0
11.1 15.0
16.1
the Ppeak (peak airway pressure) 12.6
13.7 10.1
11.2 15.1
16.2
displayed on the gas flow analyser 13.8 11.2 16.4
from the left side column.
13.9 11.3 16.5
14.0 11.4 16.6
Confirm that the measurement value 14.1 11.5 16.7
of the PIP (peak airway pressure) 14.2 11.6 16.8
displayed on the ventilator is within
the range between the upper limit and
lower limit.

NKV-330 Service Manual10-53

10. Periodic Maintenance and Check Sheet

10-8-2. Flow (Setting: 180 L/min)

Indicates the tolerance of the Output Flow value displayed on the BDU CHECK
screen of the ventilator.
“22. Checking the Test Control Accuracy”
• “Checking the Flow Test Control Accuracy” (p. 10-25)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting Control side:
Flow H [L/min]
Flow [L/min] Flow H: +/- (15% of setting) L/min
Lower limit Upper limit
Measurement side:
180 153 207 Output Flow: +/- (0.5 + 15% of reading) mL/min

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser Output Flow [mL/min] gas flow analyser Output Flow [mL/min]
Flow H [L/min] Flow H [L/min]
Lower limit Upper limit Lower limit Upper limit
153.0 129600 176500 187.0 158500 215600
154.0 130400 177600 188.0 159300 216700
155.0 131300 178800 189.0 160200 217900
156.0 132100 179900 190.0 161000 219000
157.0 133000 181100 191.0 161900 220200
158.0 133800 182200 192.0 162700 221300
159.0 134700 183400 193.0 163600 222500
160.0 135500 184500 194.0 164400 223600
161.0 136400 185700 195.0 165300 224800
162.0 137200 186800 196.0 166100 225900
163.0 138100 188000 197.0 167000 227100
164.0 138900 189100 198.0 167800 228200
165.0 139800 190300 199.0 168700 229400
166.0 140600 191400 200.0 169500 230500
167.0 141500 192600 201.0 170400 231700
168.0 142300 193700 202.0 171200 232800
169.0 143200 194900 203.0 172100 234000
170.0 144000 196000 204.0 172900 235100
171.0 144900 197200 205.0 173800 236300
172.0 145700 198300 206.0 174600 237400
173.0 146600 199500 207.0 175500 238600
174.0 147400 200600
175.0 148300 201800
176.0 149100 202900
177.0 150000 204100
178.0 150800 205200
179.0 151700 206400
180.0 152500 207500
181.0 153400 208700
182.0 154200 209800
183.0 155100 211000
184.0 155900 212100
185.0 156800 213300
186.0 157600 214400

10-54 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-3. FiO2 (Setting: 60%)

Indicates the tolerance of the FiO2 value displayed on the BDU CHECK screen
of the ventilator.
“22. Checking the Test Control Accuracy”
• “Checking the FiO2 Test Control Accuracy” (p. 10-26)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting O2 [%] Control side:
FiO2 [%] O2: +/- (2.5 + 2.5% of setting) %
Lower limit Upper limit
Measurement side:
60 56 64
FiO2: +/- (2.5 + 2.5% of reading) %

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser FiO2 [%] gas flow analyser FiO2 [%]
O2 [%] O2 [%]
Lower limit Upper limit Lower limit Upper limit
56.0 52 60 59.4 55 63
56.1 52 60 59.5 56 64 10
56.2 52 60 59.6 56 64
56.3 52 60 59.7 56 64
56.4 53 60 59.8 56 64
56.5 53 60 59.9 56 64
56.6 53 61 60.0 56 64
56.7 53 61 60.1 56 64
56.8 53 61 60.2 56 64
56.9 53 61 60.3 56 64
57.0 53 61 60.4 56 64
57.1 53 61 60.5 57 65
57.2 53 61 60.6 57 65
57.3 53 61 60.7 57 65
57.4 54 61 60.8 57 65
57.5 54 61 60.9 57 65
57.6 54 62 61.0 57 65
57.7 54 62 61.1 57 65
57.8 54 62 61.2 57 65
57.9 54 62 61.3 57 65
58.0 54 62 61.4 57 65
58.1 54 62 61.5 58 66
58.2 54 62 61.6 58 66
58.3 54 62 61.7 58 66
58.4 54 62 61.8 58 66
58.5 55 63 61.9 58 66
58.6 55 63 62.0 58 66
58.7 55 63 62.1 58 66
58.8 55 63 62.2 58 66
58.9 55 63 62.3 58 66
59.0 55 63 62.4 58 67
59.1 55 63 62.5 58 67
59.2 55 63 62.6 59 67
59.3 55 63 62.7 59 67

NKV-330 Service Manual10-55

10. Periodic Maintenance and Check Sheet

Measurement in ventilator
Measurement in (corresponding to gas flow analyser)
gas flow analyser FiO2 [%]
O2 [%]
Lower limit Upper limit
62.8 59 67
62.9 59 67
63.0 59 67
63.1 59 67
63.2 59 67
63.3 59 67
63.4 59 68
63.5 59 68
63.6 60 68
63.7 60 68
63.8 60 68
63.9 60 68
64.0 60 68

10-56 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-4. Pressure (Setting: 50 mbar)

Indicates the tolerance of the Output Pressure value displayed on the BDU
CHECK screen of the ventilator.
“22. Checking the Test Control Accuracy”
• “Checking the Pressure Test Control Accuracy” (p. 10-27)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting Control side:
P (HF) [mbar]
Pressure [mbar] P (HF): +/- (2 + 4% of setting) mbar
Lower limit Upper limit
Measurement side:
50 46 54 Output Pressure: +/- (2 + 4% of reading) mbar

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser Output Pressure [mbar] gas flow analyser Output Pressure [mbar]
P (HF) [mbar] P (HF) [mbar]
Lower limit Upper limit Lower limit Upper limit
46.0 42.2 49.8 49.4 45.4 53.4
46.1 42.3 49.9 49.5 45.5 53.5 10
46.2 42.4 50.0 49.6 45.6 53.6
46.3 42.4 50.2 49.7 45.7 53.7
46.4 42.5 50.3 49.8 45.8 53.8
46.5 42.6 50.4 49.9 45.9 53.9
46.6 42.7 50.5 50.0 46.0 54.0
46.7 42.8 50.6 50.1 46.1 54.1
46.8 42.9 50.7 50.2 46.2 54.2
46.9 43.0 50.8 50.3 46.3 54.3
47.0 43.1 50.9 50.4 46.4 54.4
47.1 43.2 51.0 50.5 46.5 54.5
47.2 43.3 51.1 50.6 46.6 54.6
47.3 43.4 51.2 50.7 46.7 54.7
47.4 43.5 51.3 50.8 46.8 54.8
47.5 43.6 51.4 50.9 46.9 54.9
47.6 43.7 51.5 51.0 47.0 55.0
47.7 43.8 51.6 51.1 47.1 55.1
47.8 43.9 51.7 51.2 47.2 55.2
47.9 44.0 51.8 51.3 47.2 55.4
48.0 44.1 51.9 51.4 47.3 55.5
48.1 44.2 52.0 51.5 47.4 55.6
48.2 44.3 52.1 51.6 47.5 55.7
48.3 44.4 52.2 51.7 47.6 55.8
48.4 44.5 52.3 51.8 47.7 55.9
48.5 44.6 52.4 51.9 47.8 56.0
48.6 44.7 52.5 52.0 47.9 56.1
48.7 44.8 52.6 52.1 48.0 56.2
48.8 44.8 52.8 52.2 48.1 56.3
48.9 44.9 52.9 52.3 48.2 56.4
49.0 45.0 53.0 52.4 48.3 56.5
49.1 45.1 53.1 52.5 48.4 56.6
49.2 45.2 53.2 52.6 48.5 56.7
49.3 45.3 53.3 52.7 48.6 56.8

NKV-330 Service Manual10-57

10. Periodic Maintenance and Check Sheet

Measurement in ventilator
Measurement in (corresponding to gas flow analyser)
gas flow analyser Output Pressure [mbar]
P (HF) [mbar]
Lower limit Upper limit
52.8 48.7 56.9
52.9 48.8 57.0
53.0 48.9 57.1
53.1 49.0 57.2
53.2 49.1 57.3
53.3 49.2 57.4
53.4 49.3 57.5
53.5 49.4 57.6
53.6 49.5 57.7
53.7 49.6 57.8
53.8 49.6 58.0
53.9 49.7 58.1
54.0 49.8 58.2

10-58 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-5. Tidal Volume Setting: 500 mL

Indicates the tolerance of the ventilation parameter measurement value “VT
(Tidal Volume)” of the ventilator.
“25. Checking Ventilation”
• “PRVC-1” (p. 10-35)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting Vte [mL] Control side:
Tidal volume [mL] Vte: +/- (15% of setting) mL
Lower limit Upper limit
Measurement side:
500 425 575
VT: +/- (4 + 15% of reading) mL

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser VT [mL] gas flow analyser VT [mL]
Vte [mL] Vte [mL]
Lower limit Upper limit Lower limit Upper limit
425 357 493 459 386 532
426 358 494 460 387 533 10
427 359 495 461 388 534
428 360 496 462 389 535
429 361 497 463 390 536
430 362 499 464 390 538
431 362 500 465 391 539
432 363 501 466 392 540
433 364 502 467 393 541
434 365 503 468 394 542
435 366 504 469 395 543
436 367 505 470 396 545
437 367 507 471 396 546
438 368 508 472 397 547
439 369 509 473 398 548
440 370 510 474 399 549
441 371 511 475 400 550
442 372 512 476 401 551
443 373 513 477 401 553
444 373 515 478 402 554
445 374 516 479 403 555
446 375 517 480 404 556
447 376 518 481 405 557
448 377 519 482 406 558
449 378 520 483 407 559
450 379 522 484 407 561
451 379 523 485 408 562
452 380 524 486 409 563
453 381 525 487 410 564
454 382 526 488 411 565
455 383 527 489 412 566
456 384 528 490 413 568
457 384 530 491 413 569
458 385 531 492 414 570

NKV-330 Service Manual10-59

10. Periodic Maintenance and Check Sheet

Measurement in ventilator Measurement in ventilator

Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser VT [mL] gas flow analyser VT [mL]
Vte [mL] Vte [mL]
Lower limit Upper limit Lower limit Upper limit
493 415 571 544 458 630
494 416 572 545 459 631
495 417 573 546 460 632
496 418 574 547 461 633
497 418 576 548 462 634
498 419 577 549 463 635
499 420 578 550 464 637
500 421 579 551 464 638
501 422 580 552 465 639
502 423 581 553 466 640
503 424 582 554 467 641
504 424 584 555 468 642
505 425 585 556 469 643
506 426 586 557 469 645
507 427 587 558 470 646
508 428 588 559 471 647
509 429 589 560 472 648
510 430 591 561 473 649
511 430 592 562 474 650
512 431 593 563 475 651
513 432 594 564 475 653
514 433 595 565 476 654
515 434 596 566 477 655
516 435 597 567 478 656
517 435 599 568 479 657
518 436 600 569 480 658
519 437 601 570 481 660
520 438 602 571 481 661
521 439 603 572 482 662
522 440 604 573 483 663
523 441 605 574 484 664
524 441 607 575 485 665
525 442 608
526 443 609
527 444 610
528 445 611
529 446 612
530 447 614
531 447 615
532 448 616
533 449 617
534 450 618
535 451 619
536 452 620
537 452 622
538 453 623
539 454 624
540 455 625
541 456 626
542 457 627
543 458 628

10-60 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-6. Tidal Volume Setting: 200 mL

Indicates the tolerance of the ventilation parameter measurement value “VT
(Tidal Volume)” of the ventilator.
“25. Checking Ventilation”
• “PRVC-2” (p. 10-36)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting Vte [mL] Control side:
Tidal volume [mL] Vte: +/- (15% of setting) mL
Lower limit Upper limit
Measurement side:
200 170 230
VT: +/- (4 + 15% of reading) mL

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser VT [mL] gas flow analyser VT [mL]
Vte [mL] Vte [mL]
Lower limit Upper limit Lower limit Upper limit
170 141 200 204 169 239
171 141 201 205 170 240 10
172 142 202 206 171 241
173 143 203 207 172 242
174 144 204 208 173 243
175 145 205 209 174 244
176 146 206 210 175 246
177 146 208 211 175 247
178 147 209 212 176 248
179 148 210 213 177 249
180 149 211 214 178 250
181 150 212 215 179 251
182 151 213 216 180 252
183 152 214 217 180 254
184 152 216 218 181 255
185 153 217 219 182 256
186 154 218 220 183 257
187 155 219 221 184 258
188 156 220 222 185 259
189 157 221 223 186 260
190 158 223 224 186 262
191 158 224 225 187 263
192 159 225 226 188 264
193 160 226 227 189 265
194 161 227 228 190 266
195 162 228 229 191 267
196 163 229 230 192 269
197 163 231
198 164 232
199 165 233
200 166 234
201 167 235
202 168 236
203 169 237

NKV-330 Service Manual10-61

10. Periodic Maintenance and Check Sheet

10-8-7. EPAP (Setting: 5 hPa)

Indicates the tolerance of the ventilation parameter measurement value “PEEP
(Positive end expiratory pressure)” of the ventilator.
“25. Checking Ventilation”
• “PRVC-1” (p. 10-35)
• “PRVC-2” (p. 10-36)
• “PCV-1” (p. 10-37)
• “PCV-2” (p. 10-38)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting PEEP [hPa] Control side:
EPAP [hPa] PEEP: +/- (2 + 4% of setting) hPa
Lower limit Upper limit
Measurement side:
5 2.8 7.2
PEEP: +/- (2 + 4% of reading) hPa

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser PEEP [hPa] gas flow analyser PEEP [hPa]
PEEP [hPa] PEEP [hPa]
Lower limit Upper limit Lower limit Upper limit
2.8 0.7 4.9 5.8 3.6 8.0
2.9 0.8 5.0 5.9 3.7 8.1
3.0 0.9 5.1 6.0 3.8 8.2
3.1 1.0 5.2 6.1 3.9 8.3
3.2 1.1 5.3 6.2 4.0 8.4
3.3 1.2 5.4 6.3 4.1 8.6
3.4 1.3 5.5 6.4 4.1 8.7
3.5 1.4 5.6 6.5 4.2 8.8
3.6 1.5 5.7 6.6 4.3 8.9
3.7 1.6 5.8 6.7 4.4 9.0
3.8 1.6 6.0 6.8 4.5 9.1
3.9 1.7 6.1 6.9 4.6 9.2
4.0 1.8 6.2 7.0 4.7 9.3
4.1 1.9 6.3 7.1 4.8 9.4
4.2 2.0 6.4 7.2 4.9 9.5
4.3 2.1 6.5
4.4 2.2 6.6
4.5 2.3 6.7
4.6 2.4 6.8
4.7 2.5 6.9
4.8 2.6 7.0
4.9 2.7 7.1
5.0 2.8 7.2
5.1 2.9 7.3
5.2 3.0 7.4
5.3 3.1 7.5
5.4 3.2 7.6
5.5 3.3 7.7
5.6 3.4 7.8
5.7 3.5 7.9

10-62 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-8. IPAP (Setting: 35 hPa)

Indicates the tolerance of the ventilation parameter measurement value “PIP
(Peak airway pressure)” of the ventilator.
“25. Checking Ventilation”
• “PCV-1” (p. 10-37)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting Control side:
Ppeak [hPa]
IPAP [hPa] Ppeak: +/- (2 + 4% of setting) hPa
Lower limit Upper limit
Measurement side:
35 31.6 38.4 PIP: +/- (2 + 4% of reading) hPa

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser PIP [hPa] gas flow analyser PIP [hPa]
Ppeak [hPa] Ppeak [hPa]
Lower limit Upper limit Lower limit Upper limit
31.6 28.3 34.9 35.1 31.7 38.5
31.7 28.4 35.0 35.2 31.8 38.6 10
31.8 28.5 35.1 35.3 31.9 38.7
31.9 28.6 35.2 35.4 32.0 38.8
32.0 28.7 35.3 35.5 32.1 38.9
32.1 28.8 35.4 35.6 32.2 39.0
32.2 28.9 35.5 35.7 32.3 39.1
32.3 29.0 35.6 35.8 32.4 39.2
32.4 29.1 35.7 35.9 32.5 39.3
32.5 29.2 35.8 36.0 32.6 39.4
32.6 29.3 35.9 36.1 32.7 39.5
32.7 29.4 36.0 36.2 32.8 39.6
32.8 29.5 36.1 36.3 32.8 39.8
32.9 29.6 36.2 36.4 32.9 39.9
33.0 29.7 36.3 36.5 33.0 40.0
33.1 29.8 36.4 36.6 33.1 40.1
33.2 29.9 36.5 36.7 33.2 40.2
33.3 30.0 36.6 36.8 33.3 40.3
33.4 30.1 36.7 36.9 33.4 40.4
33.5 30.2 36.8 37.0 33.5 40.5
33.6 30.3 36.9 37.1 33.6 40.6
33.7 30.4 37.0 37.2 33.7 40.7
33.8 30.4 37.2 37.3 33.8 40.8
33.9 30.5 37.3 37.4 33.9 40.9
34.0 30.6 37.4 37.5 34.0 41.0
34.1 30.7 37.5 37.6 34.1 41.1
34.2 30.8 37.6 37.7 34.2 41.2
34.3 30.9 37.7 37.8 34.3 41.3
34.4 31.0 37.8 37.9 34.4 41.4
34.5 31.1 37.9 38.0 34.5 41.5
34.6 31.2 38.0 38.1 34.6 41.6
34.7 31.3 38.1 38.2 34.7 41.7
34.8 31.4 38.2 38.3 34.8 41.8
34.9 31.5 38.3 38.4 34.9 41.9
35.0 31.6 38.4

NKV-330 Service Manual10-63

10. Periodic Maintenance and Check Sheet

10-8-9. IPAP (Setting: 15 hPa)

Indicates the tolerance of the ventilation parameter measurement value “PIP
(Peak airway pressure)” of the ventilator.
“25. Checking Ventilation”
• “PCV-1” (p. 10-37)

Measurement in gas flow analyser Calculation

Ventilator (corresponding to ventilator setting)
setting Control side:
Ppeak [hPa]
IPAP [hPa] Ppeak: +/- (2 + 4% of setting) hPa
Lower limit Upper limit
Measurement side:
15 12.4 17.6 PIP: +/- (2 + 4% of reading) hPa

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser PIP [hPa] gas flow analyser PIP [hPa]
Ppeak [hPa] Ppeak [hPa]
Lower limit Upper limit Lower limit Upper limit
12.4 9.9 14.9 15.8 13.2 18.4
12.5 10.0 15.0 15.9 13.3 18.5
12.6 10.1 15.1 16.0 13.4 18.6
12.7 10.2 15.2 16.1 13.5 18.7
12.8 10.3 15.3 16.2 13.6 18.8
12.9 10.4 15.4 16.3 13.6 19.0
13.0 10.5 15.5 16.4 13.7 19.1
13.1 10.6 15.6 16.5 13.8 19.2
13.2 10.7 15.7 16.6 13.9 19.3
13.3 10.8 15.8 16.7 14.0 19.4
13.4 10.9 15.9 16.8 14.1 19.5
13.5 11.0 16.0 16.9 14.2 19.6
13.6 11.1 16.1 17.0 14.3 19.7
13.7 11.2 16.2 17.1 14.4 19.8
13.8 11.2 16.4 17.2 14.5 19.9
13.9 11.3 16.5 17.3 14.6 20.0
14.0 11.4 16.6 17.4 14.7 20.1
14.1 11.5 16.7 17.5 14.8 20.2
14.2 11.6 16.8 17.6 14.9 20.3
14.3 11.7 16.9
14.4 11.8 17.0
14.5 11.9 17.1
14.6 12.0 17.2
14.7 12.1 17.3
14.8 12.2 17.4
14.9 12.3 17.5
15.0 12.4 17.6
15.1 12.5 17.7
15.2 12.6 17.8
15.3 12.7 17.9
15.4 12.8 18.0
15.5 12.9 18.1
15.6 13.0 18.2
15.7 13.1 18.3

10-64 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-10. Inspired Oxygen Density (Setting: 90%)

Indicates the tolerance of the ventilation parameter measurement value “FiO2
(Inspired oxygen density)” of the ventilator.
“25. Checking Ventilation”
• “PRVC-2” (p. 10-36)
• “PCV-1” (p. 10-37)

Measurement in gas flow analyser

Calculation
Ventilator (corresponding to ventilator setting)
setting Control side:
O2 [%]
FiO2 [%] O2 +/- (2.5 + 2.5% of setting) hPa
Lower limit Upper limit
Measurement side:
90 85.3 94.7 FiO2: +/- (2.5 + 2.5% of reading) hPa

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser FiO2 [%] gas flow analyser FiO2 [%]
O2 [%] O2 [%]
Lower limit Upper limit Lower limit Upper limit
85.3 81 90 88.6 84 93 10
85.4 81 90 88.7 84 93
85.5 81 90 88.8 84 94
85.6 81 90 88.9 84 94
85.7 81 90 89.0 84 94
85.8 81 90 89.1 84 94
85.9 81 91 89.2 85 94
86.0 81 91 89.3 85 94
86.1 81 91 89.4 85 94
86.2 82 91 89.5 85 94
86.3 82 91 89.6 85 94
86.4 82 91 89.7 85 94
86.5 82 91 89.8 85 95
86.6 82 91 89.9 85 95
86.7 82 91 90.0 85 95
86.8 82 92 90.1 85 95
86.9 82 92 90.2 85 95
87.0 82 92 90.3 86 95
87.1 82 92 90.4 86 95
87.2 83 92 90.5 86 95
87.3 83 92 90.6 86 95
87.4 83 92 90.7 86 96
87.5 83 92 90.8 86 96
87.6 83 92 90.9 86 96
87.7 83 92 91.0 86 96
87.8 83 93 91.1 86 96
87.9 83 93 91.2 86 96
88.0 83 93 91.3 87 96
88.1 83 93 91.4 87 96
88.2 84 93 91.5 87 96
88.3 84 93 91.6 87 96
88.4 84 93 91.7 87 97
88.5 84 93 91.8 87 97

NKV-330 Service Manual10-65

10. Periodic Maintenance and Check Sheet

Measurement in ventilator
Measurement in (corresponding to gas flow analyser)
gas flow analyser FiO2 [%]
O2 [%]
Lower limit Upper limit
91.9 87 97
92.0 87 97
92.1 87 97
92.2 87 97
92.3 88 97
92.4 88 97
92.5 88 97
92.6 88 97
92.7 88 98
92.8 88 98
92.9 88 98
93.0 88 98
93.1 88 98
93.2 88 98
93.3 89 98
93.4 89 98
93.5 89 98
93.6 89 98
93.7 89 99
93.8 89 99
93.9 89 99
94.0 89 99
94.1 89 99
94.2 89 99
94.3 89 99
94.4 90 99
94.5 90 99
94.6 90 100
94.7 90 100

10-66 NKV-330 Service Manual

10. Periodic Maintenance and Check Sheet

10-8-11. Inspired Oxygen Density (Setting: 30%)

Indicates the tolerance of the ventilation parameter measurement value “FiO2
(Inspired oxygen density)” of the ventilator.
“25. Checking Ventilation”
• “PRVC-1” (p. 10-35)
• “PCV-2” (p. 10-38)

Measurement in gas flow analyser

Calculation
Ventilator (corresponding to ventilator setting)
setting Control side:
O2 [%]
FiO2 [%] O2 +/- (2.5 + 2.5% of setting) hPa
Lower limit Upper limit
Measurement side:
30 26.8 33.2 FiO2 +/- (2.5 + 2.5% of setting) hPa

Reference Table for Test Specification Range

Measurement in ventilator Measurement in ventilator
Measurement in (corresponding to gas flow analyser) Measurement in (corresponding to gas flow analyser)
gas flow analyser FiO2 [%] gas flow analyser FiO2 [%]
O2 [%] O2 [%]
Lower limit Upper limit Lower limit Upper limit
26.8 24 30 30.1 27 33 10
26.9 24 30 30.2 27 34
27.0 24 30 30.3 27 34
27.1 24 30 30.4 27 34
27.2 24 30 30.5 27 34
27.3 24 31 30.6 27 34
27.4 24 31 30.7 27 34
27.5 24 31 30.8 28 34
27.6 24 31 30.9 28 34
27.7 25 31 31.0 28 34
27.8 25 31 31.1 28 34
27.9 25 31 31.2 28 35
28.0 25 31 31.3 28 35
28.1 25 31 31.4 28 35
28.2 25 31 31.5 28 35
28.3 25 32 31.6 28 35
28.4 25 32 31.7 28 35
28.5 25 32 31.8 29 35
28.6 25 32 31.9 29 35
28.7 26 32 32.0 29 35
28.8 26 32 32.1 29 35
28.9 26 32 32.2 29 36
29.0 26 32 32.3 29 36
29.1 26 32 32.4 29 36
29.2 26 32 32.5 29 36
29.3 26 33 32.6 29 36
29.4 26 33 32.7 29 36
29.5 26 33 32.8 30 36
29.6 26 33 32.9 30 36
29.7 27 33 33.0 30 36
29.8 27 33 33.1 30 36
29.9 27 33 33.2 30 37
30.0 27 33

NKV-330 Service Manual10-67

NKV-330 Ventilator
Maintenance Check Sheet Issuance No.

Facility name Installation site Purchase date Inspection date Model

Serial number Version number Signed by engineer who performed the maintenance check

Maintenance number Used by Duration of usage Status of usage

Doctor, Technician, Nurse year(s) Constantly, Occasionally

Category No. Item Result Action Category No. Item Result Action
Exterior 1 Check the exterior for damage and dirt. 23 Check the date and time.
2 Check the AC power cord. Check the operating time of the breath delivery unit.
Grounding

24
lead

3 Check the protective earth terminal. (Fill in the operating time on page 2.)
Earth Leakage Current Checking the ventilation.
4 Normal condition 5 mA or less ( mA) SPONT-PS
Single-fault condition 10 mA or less ( mA) The spontaneous breath is detected.
Touch Current (Enclosure to Earth) An “Apnea Ventilation Active” alarm occurs, and
5 Normal condition 100 μA or less ( μA) apnea ventilation operates.
Safety

Single-fault condition 500 μA or less ( μA) The Paw, Flow and Volume waveforms are displayed
Patient Leakage Current (Type BF) 25 on the ventilator.
Normal DC 10 µA or less ( μA) Ventilation parameter measurement values
6 condition AC 100 μA or less ( μA) (Fill in the inspection results on page 2.)
Single-fault DC 50 µA or less ( μA) PRVC-1 (Fill in the inspection results on page 2.)
condition AC 500 μA or less ( μA) PRVC-2 (Fill in the inspection results on page 2.)
POWER ON Check Results PCV-1 (Fill in the inspection results on page 2.)
The “POWER ON CHECK RESULT” is “OK”. PCV-1 (Fill in the inspection results on page 2.)
The “CPU” (PROGRAM) and (LANGUAGE-ENG) 26 Check the ventilation standby operation.
versions are the same. Checking Alarms
Check each version. Check the minimum alarm volume.
DIAGNOSTIC CHECK

7 CPU (Ver. ) Check the alarm sound pause.

IPL (Ver. ) Checking Alarm Operations
DPU (Ver. ) 27 Oxygen supply pressure alarm
POWER (Ver. ) Circuit disconnect alarm
BDU MCU (Ver. / ) Circuit obstruction alarm
BDU SCU (Ver. / ) Airway pressure alarm
Main screen

Checking the Indicators Minute volume alarm

Operation lamp: Lit green Checking the CO2
8 AC power lamp: Lit green Check the MULTI socket.
Battery charging lamp: Check the respiration rate and CO2 value accuracy.
Lit green (full charge) or slow blinking (charging) RR 18 to 22 /min ( /min)
9 Check the ROM. CO2 40 to 46 mmHg ( mmHg)
10 Check the FRAM. 28 Check the connector disconnection alarm detection.
Checking the Operation Knob Check the measurement accuracy of the CO2 sensor kit.
11 Rotation: <TG-900P/TG-920P>
Pushing: CO2 partial pressure 34 to 42 mmHg ( mmHg)
12 Check the touch screen operation. <TG-980P>
13 Check the sound output. CO2 partial pressure 36 to 40 mmHg ( mmHg)
Checking the SD Cards Checking SpO2
14 SD CARD1 Check the MULTI socket.
SD CARD2 Check the SpO2 value and pulse rate accuracy.
MANUAL CHECK

15 Check the alarm indicator. SpO2 97% 95 to 99 % SpO2 ( % SpO2)

29
Checking the Backlight. SpO2 80% 78 to 82 % SpO2 ( % SpO2)
16 The brightness of the screen changes. SpO2 70% 66 to 74 % SpO2 ( % SpO2)
The backlight turns off. SpO2-PR ECG HR60 57 to 63 bpm ( bpm)
17 Check the LCD. Check the SpO2 and connector disconnection alarm detection.
Check the atmospheric pressure sensor. 30 Check the nurse call output.
18
700 to 1060 hPa ( hPa) Checking Battery Operation
19 Check the battery information. (Fill in each information on page 2.) Power supply alarm (main battery operation)
31
20 Check the USB flash drive. Power supply alarm (backup battery operation)
21 Check the BDU. Power supply abnormality alarms
Checking the Test Control Accuracy Calibrate the batteries.
32
Check the flow test control accuracy. (Fill in the inspection results on page 2.) (Fill in the calibrated “FULL CHARGE CAPACITY” on page 2.)
22 Check the FiO2 test control accuracy. (Fill in the inspection results on page 2.)
Check the pressure test control accuracy. (Fill in the inspection results on page 2.)
The gas output is stopped and the pressure is released.
Model Serial number

Checking Battery Information

Item MAIN BACKUP Item MAIN BACKUP
FULL CHARGE CAPACITY TOTAL RUN TIME
19
(before calibration) SELF DIAGNOSTIC
TEMPERATURE SERIAL NUMBER
STATUS MANUFACTURE DATE
Checking the Test Control Accuracy *1 Result Action
1) Measured value in gas flow analyser (Flow H) Range: 153 to 207 (L/min) A ( L/min)
Flow Test
2) Displayed value in ventilator (Output Flow) Range: A ±(0.5 + A × 15%) ×1000 (mL/min) ( mL/min)
22 1) Measured value in gas flow analyser (O2) Range: 56 to 64 (%) B ( %)
FiO2 Test
2) Displayed value in ventilator (FiO2) Range: B ±(2.5 + B × 2.5%) (%) ( %)
Pressure 1) Measured value in gas flow analyser (P (HF)) Range: 46 to 54 (mbar) C ( mbar)
Test 2) Displayed value in ventilator (Output Pressure) Range: C ±(2 + C × 4%) (mbar) ( mbar)
Checking the Breath Delivery Unit Operating Time Calibrating the Batteries MAIN BACKUP
24 32 FULL CHARGE CAPACITY
30000 [h] or less ( h)
(after calibration)
Checking the ventilation *2 *3 Result Action
PIP Range: 13 to 17 hPa ( hPa)
PEEP Range: 3 to 7 hPa ( hPa)
SPONT-PS
RRTOT Range: 19 to 21 /min ( /min)
FiO2 Range: 27 to 33 % ( %)
1) Measured value in gas flow analyser (Vte) Range: 425 to 575 (mL) A ( mL)
VT
2) Displayed value in ventilator (VT) Range: A ±(4 + A × 15%) (mL) ( mL)
1) Measured value in gas flow analyser (PEEP) Range: 2.8 to 7.2 (hPa) B ( hPa)
PRVC-1 PEEP
2) Displayed value in ventilator (PEEP) Range: B ±(2 + B × 4%) (hPa) ( hPa)
1) Measured value in gas flow analyser (O2) Range: 26.8 to 33.2 (%) C ( %)
FiO2
2) Displayed value in ventilator (FiO2) Range: C ±(2.5 + C × 2.5%) (%) ( %)
1) Measured value in gas flow analyser (Vte) Range: 170 to 230 (mL) A ( mL)
VT
2) Displayed value in ventilator (VT) Range: A ±(4 + A × 15%) (mL) ( mL)
1) Measured value in gas flow analyser (PEEP) Range: 2.8 to 7.2 (hPa) B ( hPa)
PRVC-2 PEEP
25 2) Displayed value in ventilator (PEEP) Range: B ±(2 + B × 4%) (hPa) ( hPa)
1) Measured value in gas flow analyser (O2) Range: 85.3 to 94.7 (%) C ( %)
FiO2
2) Displayed value in ventilator (FiO2) Range: C ±(2.5 + C × 2.5%) (%) ( %)
1) Measured value in gas flow analyser (Ppeak) Range: 31.6 to 38.4 (hPa) A ( hPa)
PIP
2) Displayed value in ventilator (PIP) Range: A ±(2 + A × 4%) (hPa) ( hPa)
1) Measured value in gas flow analyser (PEEP) Range: 2.8 to 7.2 (hPa) B ( hPa)
PCV-1 PEEP
2) Displayed value in ventilator (PEEP) Range: B ±(2 + B × 4%) (hPa) ( hPa)
1) Measured value in gas flow analyser (O2) Range: 85.3 to 94.7 (%) C ( %)
FiO2
2) Displayed value in ventilator (FiO2) Range: C ±(2.5 + C × 2.5%) (%) ( %)
1) Measured value in gas flow analyser (Ppeak) Range: 12.4 to 17.6 (hPa) A ( hPa)
PIP
2) Displayed value in ventilator (PIP) Range: A ±(2 + A × 4%) (hPa) ( hPa)
1) Measured value in gas flow analyser (PEEP) Range: 2.8 to 7.2 (hPa) B ( hPa)
PCV-2 PEEP
2) Displayed value in ventilator (PEEP) Range: B ±(2 + B × 4%) (hPa) ( hPa)
1) Measured value in gas flow analyser (O2) Range: 26.8 to 33.2 (%) C ( %)
FiO2
2) Displayed value in ventilator (FiO2) Range: C ±(2.5 + C × 2.5%) (%) ( %)

*1
Reference information Settings in “22. Checking the Test Control Accuracy”

Settings
Items
Flow Test FiO2 Test Pressure Test
Gas Type Air /O2-Auto
Gas flow analyser
Gas Standard 20/1013
Compliance - - 50 (mL/hPa)
Test lung
Resistance - - 5 (hPa/L/s)
NKV Flow 180 (L/min) 30 (L/min) 30 (L/min)
(BDU CHECK FiO2 - 60 (%) 60 (%)
window) Pressure - - 50 (mbar)

*2
Reference information Preparation in “25. Checking Ventilation”

Items Settings Items Settings

Gas Type Air /O2-Auto NKV Exhalation Port NK
Gas flow analyser
Gas Standard BTPS-A (Patient Circuit Proximal Sensor Flow Sensor
Configuration) Patient Interface ETT/Trach
Model Serial number

*3
Reference information Settings in “25. Checking Ventilation”

SPONT-PS PRVC-1 PRVC-2 PCV-1 PCV-2

Compliance 50 (mL/hPa) Compliance 50 (mL/hPa) 10 (mL/hPa) Compliance 10 (mL/hPa) 50 (mL/hPa)
Test lung Test lung Test lung
Resistance 5 (hPa/L/s) Resistance 5 (hPa/L/s) 20 (hPa/L/s) Resistance 50 (hPa/L/s) 5 (hPa/L/s)
Ventilation Mode SPONT-PS Ventilation Mode PRVC Ventilation Mode PCV
Control Control Control
Settings Settings Settings
Settings Settings Settings
EPAP/CPAP 5 hPa VT 500 mL 200 mL IPAP 35 hPa 15 hPa
PS 10 hPa EPAP 5 hPa EPAP 5 hPa
Slope 2 Slope 1 Slope 2
Basic
FiO2 30% FiO2 30% 90% FiO2 90% 30%
Settings Basic
Trig. Type Advanced Basic RR 20 /min RR 20 /min
Settings
Trig. Sens.(Advanced) 3 Settings TI
1
1.00 s TI
1
1.00 s
1 1
ET% 25% I:E 2 I:E 2
TI Max 3.00 s Trig. Type Advanced Trig. Type Advanced
Additional TI Min 0.30 s Trig. Sens.(Advanced) Auto Trig. Sens.(Advanced) Auto
Settings Press. Release Off ET% 25% Additional
Ramp Up Time Off
Ramp Up Time Off TI Max 3.00 s Settings
IPAP 15 hPa Additional TI Min 0.30 s
EPAP 5 hPa Settings MaxP 25 hPa
Slope 1 MinP 6 hPa
Apnea RR 20 /min
Ventilation 1
TI 1.00 s
1
I:E 2
Apnea Ventilation On 1
Set the item selected in “Inspiration Setting” on the System Setup ► [Parameters] tab ► [Vent] window.
Apnea 20 s

Measuring Device Periodic Replacement Parts

Product Name Maintenance No. Name Model Period Replacement
Main battery SB-831V Every 2 years Yes No
Backup battery SB-330Z Every 2 years Yes No
Air intake HEPA filter YS-119P7 Every year Yes No
Internal filter YS-119P6 Every year Yes No
Air intake dust filter YS-119P8 Every month Yes No
Fan filter YS-119P9 Every month Yes No
Overall Judgment Galvanic oxygen sensor YS-119P4 Irregular Yes No
□ The device is working normally. Breath delivery unit CD-358P 30,000 h Yes No
□ The device is working normally but there are minor issues requiring repair. Yes No
□ The device must be repaired as soon as possible. Yes No

Standard Accessories Options

Product Name Qty Product Name Qty

Consumables Remarks
Product Name Qty

Write comments or any other information for the person performing the next
inspection.

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Manual de Servicio Nkv330

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Manual de Servicio Nkv330

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Service Manual

The contents of this manual are subject to change without notice.

Dangers, Warnings and Cautions

A danger alerts the user to a hazardous situation which causes death or

Icons in this Manual

Gives additional information and alternative operation methods.

Text Conventions in this Manual

Main battery SB-831V lithium ion battery

Backup battery SB-330Z battery pack

[XXX] Key on screen

[XXX] tab Tab for changing windows

[XXX] window Window displayed with a tab

XXX window Window displayed with a key

“XXX” Message on screen

Touch XXX Touch screen operation

Select XXX Touch screen or knob operation

XXX Hardware components

NKV-330 Service Manuali

2-4. Precautions on Cleaning and Sterilization.............3-2

3 Service Policy and Patient

3-1. Service Policy.................................................... 3-2 9 Replaceable Parts List

10 Periodic Maintenance and

NKV-330 Service ManualContents-1

1-1. Instrument������������������������������������������������������������� 1-2

1-2. Symbols���������������������������������������������������������������� 1-3

This ventilator uses positive pressure to provide ventilation and ventilatory

Ventilator with options attached

1-2 NKV-330 Service Manual

Equipotentiality Protected against solid foreign objects of

Oxygen input rating label

NKV-330 Service Manual1-3

This way up Temperature limits

Fragile Humidity limits

Keep away from rain Atmospheric pressure limits

1-2-2. Screens and Windows

Menu display Battery status

Audio paused Battery not connected

Audio off Battery fault

Alarm off Mask

Move back and forth

1-4 NKV-330 Service Manual

1-2-3. Main Battery (SB-831V) 1

Symbol Description Symbol Description

Follow instructions for use No open flame; Fire, open ignition

General warning sign

Circular frame Avoid strong impact or dropping

Manufacturer Never short circuit the + and ‒ terminals

NKV-330 Service Manual1-5

1-2-4. Backup Battery (SB-330Z)

Follow instructions for use Keep away from water

General warning sign

Recycle mark Circular frame Never disassemble or modify

No open flame; Fire, open ignition

1-2-5. KC-330Z Cart M and KC-331Z Cart L

Follow instructions for use

Circular frame No sitting

1-6 NKV-330 Service Manual

2-2. Precautions on Invasion of Liquid������������������������� 2-2

2-4. Precautions on Cleaning and Sterilization������������ 2-3

2-5. Precautions on Handling Information�������������������� 2-3

2-6. Precautions on Preventing Infection��������������������� 2-4

2-7. Precautions on Repair������������������������������������������� 2-5

2-8. Precautions on Assembling����������������������������������� 2-5

2-9. Precautions on Improper Use������������������������������� 2-5

2-1. Precautions on Ensuring Safety and Prohibitions

2-2. Precautions on Invasion of Liquid

2-3. Precautions on Environmental Conservation

2-2 NKV-330 Service Manual

2-4. Precautions on Cleaning and Sterilization

2-5. Precautions on Handling Information

Personal medical information may be handled in the instrument. Observe the

NKV-330 Service Manual2-3

2-6. Precautions on Preventing Infection

In order to prevent infection in medical institutions, observe the local laws.

2-6-1. Work in a facility

2-6-2. Keeping repair units/components

NKV-330 Service Manuali

NKV-330 Service ManualContents-1

1-1. Instrument�� 1-2

1-2. Symbols�� 1-3

1-2 NKV-330 Service Manual

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1-4 NKV-330 Service Manual

NKV-330 Service Manual1-5

1-6 NKV-330 Service Manual

2-2. Precautions on Invasion of Liquid�� 2-2

2-4. Precautions on Cleaning and Sterilization�� 2-3

2-5. Precautions on Handling Information�� 2-3

2-6. Precautions on Preventing Infection�� 2-4

2-7. Precautions on Repair�� 2-5

2-8. Precautions on Assembling�� 2-5

2-9. Precautions on Improper Use�� 2-5

2-1. Precautions on Ensuring Safety and Prohibitions

2-3. Precautions on Environmental Conservation

2-2 NKV-330 Service Manual

NKV-330 Service Manual2-3

2-4 NKV-330 Service Manual

NKV-330 Service Manual2-5

3-1. Service Policy�� 3-2

3-2. Scope of Maintenance and Service�� 3-2

3-3. Repair Parts Availability Policy�� 3-2

3-4. Periodic Maintenance�� 3-3

3-5. Patient Safety Checks�� 3-3

3-2 NKV-330 Service Manual

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4-1. Ventilator�� 4-2

4-2. Main Battery (SB-831V)�� 4-6

4-3. Backup Battery (SB-330Z)�� 4-6

4-4. KC-330Z Cart M and KC-331Z Cart L�� 4-7

4-5. Standard Accessories and Options�� 4-8

4-6. Composition List�� 4-12

4-7. Board and Unit Location�� 4-13

4-8. Overall Block Diagram�� 4-14

4-9. Functions of Each Block�� 4-15

4-10. Socket Pin Assignment and Signal Names�� 4-31

9 Operation 8 AC power

4-2 NKV-330 Service Manual

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4-4 NKV-330 Service Manual

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4-6 NKV-330 Service Manual

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4-8 NKV-330 Service Manual

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