Stringing-Method-Statement
Stringing-Method-Statement
1. OBJECTIVE
To define, the step by step procedure to be undertaken for the activities
involved in Stringing of Conductor and OPGW in a manner, which will
ensure propriety of sag, tension, and installation of hardware and
accessories, besides ways and means of safe working.
2. ACTIVITIES
The following steps are basically involved in the implementation of
stringing activity:
o Selection of Stringing section
o Delivery of the Insulator and Hardware fittings
o Insulator String Installation
o Pilot wire Paying out
o Delivery of Conductor Drums and OPGW drums
o TSE Placement
o Conductor Paying out and Rough sagging
o Final Sagging
o OPGW Paying out and Final sagging
o Clamping & jumpering
o Slag Span Stringing & Dropper Connection at Substation
o Final inspection and clearance
3. STEPS TO BE UNDERTAKEN
a. PLANNING OF WORKS (GENERAL)
i. A detailed plan in advance of the actual stringing operation shall
be prepared. This is to allow adequate time for the deployment of
material, Manpower and ancillary equipment.
ii. Only approved construction drawing provided by TAJ shall be
used for the whole scope of work. The equipment shall be installed
as per local laws/regulations (e.g. safety regulations) and in
accordance with the instructions.
c. DRAWINGS/SPECIFICATIONS/DOCUMENTS
Only approved drawing provided will be used during construction.
The Stringing Engineer/ Supervisor shall ensure that all
drawing/instructions are made available at site,
The Stringing Engineer/Supervisor is also responsible for as built
documentation (e.g. revision of stringing plan) and all records.
4. PREPARATION WORKS
a. TRANSPORTATION
All materials, such as insulators, Hardware, Pilot reels, tools and
stringing equipment shall be transported to the site and placed as set out
in the stringing plan.
Extra care shall be taken while hoisting the insulators and during
stringing operations. Technicians will use rope ladders or Aluminum
ladder for reaching the conductor position. The insulators shall be placed
on plastic/canvas/wooden sheets while assembling the hardware fittings
on the ground.
Note that the fittings shall be properly installed on their respective
hardware before such hardware or insulator assembly is installed on the
structure as per requirement. An insulator assembly shall be assembled
on the ground prior to the installation on the structure. Preparation
includes correct assembly of insulator unit and hardware as shown on the
applicable drawings.
The insulator assembly shall be attached to the structure as indicated on
the applicable drawing.
d. CROSSING PERMITS
Single block pulley for OPGW and double block pulley for twin
conductor shall be used during stringing. These pulley blocks will be
installed on the cross-arm of all tension towers selected for a stringing
section. Connection on the cross-arm can be done with the use of wire
slings and shackles. In suspension towers, the pulley block shall be
installed directly to the suspension insulator assembly.
5. STRINGING WORKS
a. COMMUNICATION
Communication will be established between winch and tensioner and at
designated points along pulling section by way of communication
sets(Walki Talki).
b. CONDUCTOR PAYING OUT
The Supervisor will confirm if all pilot wires are positioned in the rollers
and the connectors are properly secured. On confirmation of above,
pulling will be started, slowly but steadily by synchronizing the operation
of Puller and Tensioner, through radio communication. Conductor will be
kept off the ground and other obstructions by controlled tension. A
linesman will walk along with the headboard during stringing with radio
equipment monitoring the progress of the pull, especially at rollers where
probability of derailing is more likely. Pulling will continue until the
conductor reaches the final tower to facilitate sagging and tying in with
tower cross arm. Mid Span joints shall be pressed during paying out up
on completion one drum with other drum and covered with joint
protectors which will be removed at the end of the pull.
Now, the conductor on tension tower (at Tensioner side) shall be clamped
to the Cross arm with suitable automatic come along clamps.
The excess conductor lengths shall be cut at Cross arm level & Head
Board shall be released and attached to the conductor for pulling the next
phase conductors.
The above said operations are repeated until completion of paying out
and rough sag of all six phases.
At Places where, Clamping is not possible in Towers, or when
continuous stringing method is adopted, conductors are clamped to
Anchor Blocks/Spikes placed on suitable anchor frames or ground using
steel wire ropes of 16 mm or higher size. In such cases the Anchor Point
shall be barricaded so as to protect from any sabotage of Conductor or
clamps.
6. SAGGING
a. SAG MEASUREMENT METHOD
The span that is nearer to the equivalent span or the longest span of the
section shall be identified as sag span to measure the sag, which shall be
in the middle of stringing section.
Measurement of sag can be done by the following method
1. Using sag scope transit and Target (sag board) method
pull lift shall be attached to the automatic come along clamp fixed on
the conductor. Load shall be applied on the conductor & will be
tensioned up to the assigned sag level.
The conductor shall be marked to the sag level; any excess length
shall be cut & compression dead end shall be pressed on the
conductor.
Now the tension insulators attached with the hardware fittings will be
connected to the Cross arm and compressed tension clamps will be
attached to insulator string.
Load from the pull lift shall be slowly released.
b. CONDUCTOR CLIPPING
It is the procedure in which the conductor will be fixed in clamps at final
position. Prior to taking up this activity, conductors will be grounded as
necessary in order to release the rollers; conductors will be lifted from the
roller grooves using pull lifts. Then rollers will be released and lowered
and conductors are then clamped into suspension clamps. Armour rods
and vibration dampers will be fixed in position up on completion of
clipping operation. Ladders may be used for to provide accessibility for
the linemen to the working point.
c. JUMPER INSTALLATION
After completion of stringing on both sides of the tension towers jumpers
shall be provided for the continuity of the line as per the requirement
maintaining to the jumper loops.
Jumpers shall be installed as per approved Line clearance diagram for
each type of tower with required vertical drop.
9. GENERAL
In general, the system and the equipment used for installation of the OPGW
Cable are similar to those used for installation of the standard ground wire.
Nevertheless, since there is an optical fibre core, special care should be taken to
avoid any damage to the fibres by observing the minimum bending radius at all
times. Therefore, specific components and machinery are used for the OPGW
cable: pullers, tensioners, anti-twisting counterweights, swivels, pulling grips,
pulley-blocks, self-gripping clamps, pulling ropes, pulling cables, etc.
10.PROCEDURES
a. SURVEY OF THE LINE
Prior planning for installation of the OPGW cable is performed by
monitoring the line, taking into account the following parameters:
c. SPLICES
The position of the splices depends on the maximum available length of
OPGW, on the position of the towers and the tower access.
c. Pulleys
The tower pulleys should have a minimum diameter of at least 0.8 meters
in the following cases:
oIn all towers with a change in laying direction equal to or greater
than 30 degrees.
oIn the first and in the last tower of a single installation.
oIf the distance between the towers is greater than 600 metres.
In all the other cases pulleys with a diameter of 0.6 m can be used.
The pulleys have to be under good use conditions. The pulley groove
should be protected with neoprene or other similar material.
In case of sharp angles, the pulley must be placed so that the cable
always passes through the centre of the groove.
In this case the recommendation of the manufacturer shall also be
taken in to consideration if any for the installation process.
d. Auxiliary components
The swivels are specifically designed for OPGW cables. They are of the
suitable size for the cable to be installed and in optimum condition for
use.
The pulling grip for OPGW cable stringing must be at least 1.5 metres
long and designed for stringing OPGW cables. Moreover, it should be of
the suitable dimensions and in optimum condition for use.
The clamps used during stringing operations have to be specifically
designed for OPGW cables and must be suitable for the OPGW cable
diameter.
12.INSTALLATION OF OPGW CABLES
As a rule, one drum at a time of OPGW cable is installed.
a. Basic controls
Strict controls must be established during installation to ensure that it is
performed correctly, without excess tension, twist of the OPGW,
unsuitable compression, regulating a correct sagging.
The tensioner and the puller should be placed at a distance from the first
tower pulley as per the availability of space based on terrain topography
at required distance.
During installation, the OPGW cable should not strike nor graze any
objects other than the pulleys. No obstacles must prevent the pulleys
from rotating in the correct way.
Ensure that the metal part of the pulleys do not contact the cable to
prevent it from being damaged.
CONSTRUCTION OF OHTL FOR NARIYAH AT NATA-2 115/13.8KV SUBSTATION
15 | P a g e
CONSTRUCTION OF OHTL FOR NARIYAH AT DATE:16-05-
NATA-2 115/13.8KV SUBSTATION 2024
b. Stringing speed
The maximum permissible stringing speed is 60 meters per minute. It
always depends on the stringing conditions and must be reduced to avoid
damages to the optical fibers, the aluminum tube and the OPGW cable.
c. Pulling tension
The pulling tension shall be as per the OPGW manufacturer’s
recommendation. Minimum bending radius
The minimum bending radius is as follows:
oOn tensioner reels- 40 times the cable diameter
oDuring installation- 400 mm
oAfter installation- 20 times the cable diameter
d. Communications during stringing
The personnel located at the puller, the tensioner, the pulley crossings
and the cable ends are in communication at all times by communication
system.
e. Sagging of OPGW
Generally, the methods used to obtain the correct sag values of the
OPGW cables are the same used for conventional ground wire. The
specific recommendations are as follows:
Pulling is performed by a preformed fitting or tension clamp (in
intermediate spans)
The installer is responsible to check for any damage to the OPGW cable
that may occur due to incorrect procedure adopted during stringing.
f. Clamping & Installation of accessories
Once the sagging is completed the OPGW is released from Rollers and
clamped in all suspension towers with suspensions, clamps, in
accordance with the manufacturer’s instructions and using the
appropriate tools. The tension clamps, earthing clamp and dampers, etc.
installed in OPGW shall be as per OPGW Manufacturer’s specification.
At end towers where splicing is required / Joint Box provided sufficient
Down lead of OPGW is provided and the same is properly fixed with
Down lead Clamps
g. Damper and warning sphere installation
CONSTRUCTION OF OHTL FOR NARIYAH AT NATA-2 115/13.8KV SUBSTATION
16 | P a g e
CONSTRUCTION OF OHTL FOR NARIYAH AT DATE:16-05-
NATA-2 115/13.8KV SUBSTATION 2024
Whenever line passes through high induction areas (i.e. nearer to high
voltage lines) proper portable earths shall be used on conductors.
Great care shall be taken for anchoring the machines & temporary
anchoring of conductor in different site conditions.
Pulling and lifting devices shall be well maintained in order to keep the
Tools & Plants site worthy.
Suitable / proper caution notice boards / warning boards shall be
provided on the tracks and near the vicinity of work area where stringing
work is under progress to avoid any trespassing.