METHOD STATEMENT

(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

METHOD OF STATEMENT

(ELECTRICAL WORKS)
Replacement of 115 kV LPOF cable from SS-11 to SS-12/1 to
XLPE cable

Rev.No. Date Description Prepared by Reviewed Approved by Approved by

CM/SE by QA/QC PM SABIC Rep.

Page 1 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

REFERENCES

S. No. SES No. Title

1. E02-G01 (NEC)
Electrical System Design Criteria
2. E22-S01 (IEC)
Cables -Low Voltage
3. E22-S02 (IEC)
Cables -5 to 35kV (MV Voltage)
4. E01-C12 (NEC)
Typical Protection Electrical Single Line Drawings
5. E26-E01(NEC)
UG Duct Bank, Conduit, Cable Installation
6. E02-E01 (NEC)
Power System and Equipment design Calculations
7. E03-G02 (NEC)
Guidelines for LV & MV Power System Protection applications
8. E03-G01 (NEC)
Coordination of Protective Devices
9. E03-S01 (NEC)
Electrical Protection Relays
10. E08-S02 (NEC)
Medium Voltage Switchgear
11. E24-S01 (NEC)
Cable trays

12. E16-S01 (NEC)

Power Capacitors
13. E11-E02 (NEC)
Grounding & Lightning Protection Substation, Building Structure
14. E20-E03 (NEC)
Lighting and Receptacle Circuit Wiring Requirements
15. E26-E01 (NEC)
UG Duct bank conduit ,cable installation
16. E24-C01 (NEC)
Cable Tray Installation
17. E11-S03 (NEC)
Bonding and Grounding
18. E26-C01 (NEC)
UG Excavation And Installation of Conduits

Page 2 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

TABLE OF CONTENTS

S.no Description Page.no

1.0 Objective 4
2.0 Scope and Purpose 4
3.0 Key Responsibilities 4
4.0 Removal of Existing 1C X 400 Sq mm & 1C X 630 Sq mm LPOF Cable
4.1 Disconnecting of the Existing LPOF Cable from GIS Chamber & Transformer
bushing S/S -01,11 & S/S-12
4.2 Removal of Existing LPOF cables connected between SS-11 and SS-1 are of 5
size 400 sq mm
4.3 Removal of Existing LPOF cables connected between SS-11 and SS-12 are
of size 630 sq mm
4.3 Existing LPOF Cable shifted to SABIC YARD area
5.0 Installation of PROP XLPE Cable 1C X 400 Sq mm & 1C X 630 Sq mm
5.1 Mandrill test to be conducted before installation of prop XLPE Cable 5
5.2 LPOF cables are laid in underground duct; there are total six manholes 5
throughout U/G duct.
5.3 S/S-11 to S/S-01 (FDR#1,2) Prop 1C X 400 Sq mm XLPE Cable laying 6
through Existing Duct and man hole around 1.5 km
5.4 S/S-11 to S/S-12 (FDR#3,4) Prop 1C X 630 Sq mm XLPE Cable laying 7
through Existing Duct and man hole around 1.6 km
6.0 HV Cable straight through joint 8
6.1 Cable straight through joint kit 1C X 400 Sq mm & 1C X 630 Sq mm 10
7.0 Modification work in GIS & TRF 10
7.1 GIS modification in cable compartment to connect the XLPE Cable 11
7.2 TRF Modification in bushing side to connect the XLPE Cable 11
8.0 Connection of PROP XLPE cable with GIS/TRF terminal box 12
9.0 Link box installation 13
10.0 Pre-Commissioning Checks 16
11.0 Pre-Commissioning Tests 17
12.0 Inspection 17
13.0 Emergency Response 18
14.0 Records 18
15.0 Attachments 18

Page 3 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

1.0 OBJECTIVE:

The objective of this method statement is to ensure that all the activities for the
project “: Replacement of 115KV LPOF Cable from S/S-11 to S/S-12 /1 to XLPE Cable” shall
proceed systematically as per project scope of work without affecting existing facilities and in strict
conformity with Sabic Engineering standards and EHSS requirements.

2.0 SCOPE & PURPOSE

This documents describes the method of operations for the Project scope is to replace
existing 115 kV (L-L) LPOF cables with new XLPE cables. This includes disconnection of cables,
cutting and recover from existing duct, pulling of new cables in existing duct, perform cable joints,
termination of cables at both ends.

• Modification of 115 kV GIS to suit for new termination of XLPE cables at SS-11 (LSS67-11) and
SS-1(CSS-67-01)

• Modification of oil filled terminal box of power transformers (45TX-1A and 45TX-1B) at SS-12
(ESS-67-12)

3.0 KEY PERSONNEL & RESPONSIBILITIES:

1. The Project Manager is the over-all in-charge in the implementation of this procedure
and ensures that his team is aware of this method of statement. He should also ensure
that all resources needed in the work execution shall be available and carry out the work
as planned without delays and in a safe manner.
2. The Project /Construction Engineer are responsible in the coordination with site
supervisor and foremen for a safe and proper execution of the works.
3. Site supervisor and foremen are directly reporting to the site engineer. They should
ensure that the works are carried out in accordance with the approved drawings,
applicable standards, and this method of statement.
4. QC Inspectors shall closely coordinate with site personnel to ensure that the works are
carried out based on the QC project requirements. He is responsible in conducting and
monitoring QC inspection works. Additionally, he shall ensure that all pertinent QC
Page 4 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

documentations and records are prepared and ready for SABIC approval.
5. Safety officer is responsible for monitoring the full implementation of all safety
procedures and safety measures at site at all times. Communication with the SABIC safety
representative is also part of his responsibility.
4.0 EQUIPMENT
4.1 Cable pulling winch
4.2 Cable Rollers
4.3 Cable Pulling Grip/ Wires, Ropes, Lubricants
4.4 Hand Cable cutter/ Cable cutter machine
4.5 Manual Cable Crimpers
4.6 Hacksaw blade
4.7 Power Tools
4.8 Tool Box
4.9 Measuring Tape
4.10 Hand tools
4.11 Multimeter
4.12 Cable Drum Trolly
4.13 Cable Spindles and Jacks
4.14 General PPE/ Electrical PPE equipment
4.15 Diesel generator to power up the testing equipment
4.16 IR Tester, and Meggers (electronic Megohmmeter)

5.0 Removal of Existing LPOF High Voltage Cables:

5.1 Removal
5.1.1 All details of the work shall comply with approved Issued for Construction (IFC)
Drawings, Specifications and all applicable Codes and Standards.
5.1.2 Identify the Shutdown existing 1/C cables in all manholes and mark them properly for
performing disconnection. This activity will be performed before de-energizing cables.
5.1.3 After proper identification of cables, both side circuit breakers will be opened, both
ends will be grounded (switchgear/ transformer side) and de-energized. De-energized
cables will be disconnected from both ends.
5.1.4 All cables are to be removed through underground duct (concrete encased PVC pipe)
Page 5 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

with manholes in between. There is total four feeders (12 cables) to be removed.
5.1.5 Shutdown will be provided for only one feeder, while other three feeders will be
feeding power to plant loads.
5.1.6 Identification of de-energized cable to cut cable for removal where power supply
feeding source of cable is not visible.
5.1.7 Existing cables and oil shall be recovered in safe manner such that spillage of oil shall
be minimum, recovered oil shall be transferred to designated place.
5.1.8 After removal of existing cables, PVC pipes in duct bank shall be inspected to ensure
no blockage or damage to pipes which can cause damage to new XLPE cable while
pulling in duct.
5.1.9 From S/S-11 to S/S-01/12 all four feeders having 2 No’s of splicing joints in between
each cable. In this total 12 No’s of power cable.
5.1.10 Splicing joint to remove from the Existing LPOF Cable.
5.1.11 Using Winch Machine to pull out the Existing LPOF connect with the pilot wire.
5.1.12 Fixing the cable drum and jack to wound the Existing LPOF Cable in this empty drum.
5.1.13 Feeder wise have to remove the Existing LPOF Cable in 3 sections up to S/S to
splicing joint’s, Splicing joints to Splicing joints & Splicing joints to S/S location.
5.1.14 Same procedure has to follow for the remaining 3 feeders.
5.1.15 Before Disconnecting of the Existing LPOF cable. GIS & TRF side removal of oil.
5.1.16 Disconnecting of the Existing LPOF cable from GIS side cable compartment and
transformer terminal box.
5.1.17 Job specific PPEs shall be used for all the activities during work.
5.1.18 All safety precautions shall be taken care as required and as per HSE Plan.
5.1.19 Barricade and barriers shall be installed to prevent the entry of unauthorized
personnel.
5.1.20 Tool box meeting is conducted before starting the execution. It will give a clear idea to
all, which participate in the execution.

5.0 Installation of Prop XLPE High Voltage Cables:

5.1 Installation:
5.1.1 The cable duct lines must be checked for any obstructions and anything that is found must be
removed. This is often done with the use of duct brushes or ‘foam pigs’. Which are pulled
through the duct.
5.1.2 Before Cable pulling in Existing Duct clean and Mandrill test to be done.
5.1.3 Cable length will be selected / procured in such a way that all splicing of cables will be done

Page 6 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

manhole no. 2 and Manhole no.3.

5.1.4 Cable shall be so designed that it has sufficient tensile strength to be pulled without any
damage or deformation.
5.1.5 All cables are to be pulled through underground duct (concrete encased PVC pipe) with
manholes in between. There is total four feeders (12 cables) to be replaced.
5.1.6 Feeder wise power cable have to be laying in between in 3 sections there will be a 2 No’s of
cable splicing.
5.1.7 After cable testing, the ends of the cable shall be sealed to prevent the ingress of moisture.
5.1.8 Cables must not be bent to a radius of less than 12 times the overall diameter of the cable.
5.1.9 The pulling rope must be equipped with a swivel and be attached to the cable by a stocking
grip with pulling eye.
5.1.10 The cable drum intended for cable pulling shall be identified as per that indicated in the drum
schedule.
5.1.11 The cable drums shall be un-packed and placed on a cable roller, as required.
5.1.12 Cable laying will generally start from one end of the route length or at any suitable point, as
necessary.
5.1.13 Depending on the weight and size of the drum, suitable size of the cable rolling shaft
(Spindle) shall be placed inside the central axis of the drum.
5.1.14 Suitable jacks shall be placed firmly on the ground and jacked-up to allow clearance from the
ground depending on the size of the cable drum.
5.1.15 The drum shall be lifted by required equipment and placed on the jacks.
5.1.16 The cable drum will be correctly positioned and the direction of cable pulling as indicated by
arrow on the drum shall be compiled.
5.1.17 Use Mega phone, two-way radio communication, signal flag (Green – For GO & Red- For
stop) for X signaling and communication pulling purpose.
5.1.18 For the maximum pulling tension of the cable,Refer to cable manufacturer and data sheet
5.1.19 Before cutting the cable, both ends must be inspected to ensure sufficient length is left for
slack and for ease of termination.

Page 7 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

• Cable Winch – the cable winch is used for physically pulling the cable through the duct,
reducing the need for manpower and increasing productivity. Electrically powered, the
cable winch is much safer and reliable than manually pulling cables through.

• Rope Guide Roller – the rope guide roller is exactly as the name suggests – a roller to
guide the draw ropes or cabling ropes that are coming out of the jointboxes or manhole.
Page 8 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

This is to reduce the damage and strain put on the ropes therefore prolonging the lifespan
of the equipment used. The rope guide roller is made from an aluminium roller mounted
onto a frame that has been plated with zinc.

• Cable Bellmouth – the duct bellmouth is used as a means of providing additional

protection to the cable when it is being pulled through the duct. The rollers on the
bellmouth ensure that the cable can be pulled in any required direction without any
damage being caused. The bellmouth is located at the exit of the cable duct through which
the cable is being pulled.

• Cable Drum Trailer Or Cable Jacks – the cable drum trailers and cable jacks are used as
a means of storing and transporting cable drums. Cable drums are large wooden wheels
which are used to hold cable. Cable drum trailers make the transportation of extremely
heavy cable drums easier, safer and more reliable. Often equipped with braking and road
lighting, the cable drum trailers are attached to the back of an appropriate vehicle such as
a tractor to assist in the transportation of cables. Cable jacks are used as a means of
supporting and stabilising the cable drums. Cable drums are located at the edge of the
manhole cover or opening when installing cable into underground ducts for the cable to
be easily rolled off.

• Swivel Link – the swivel link is zinc plated, solid steel link that is attached to the winch
rope. This link can, as the name suggests, swivel a full 360° allowing the rope to be pulled
through without any twists occurring.

• Conduit Rod – the conduit rod is fed through the manhole cover opening and is used to
install draw or winch ropes. The rod is manually fed through the underground duct and is
extremely easy to handle. The conduit rod comes with a range of accessories available
such as flexible guide tips, end connectors and rod repair kits.

Page 9 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

• Cable Socks – cable socks or stockings can also be called cable socks or grips. These cable
socks are used to support the pulling of cables through a duct. Attached to the end of a
cable prior to pulling, the cable stocking is an efficient method of support when pulling the
cable

• Manhole Roller – the manhole roller is specifically designed to be placed at the entrance
of the manhole to assist in the guiding of the cable. Not only does the roller make the
cable installation easier, it also protects the cable from being scraped on the edge of the
manhole. The manhole roller is constructed of a steel frame and aluminium rollers.
Complete range of cable rollers are available also for cable trench applications.

• Cable Lubricant – cable lubricant is applied to the outside of the cables when being
pulled through the duct. The lubricant assists in the pulling process by removing friction
between the cable and the rollers. This not only speeds up the process but also prevents
snagging and therefore damage to the cable.
•
6.0 Manhole Preparation
Step 1: Prepare the manholes in the duct section where the cable is to be placed: a.
Place barricades b. Monitor gas c. Establish ventilation d. Pump water e. Inspect ladders, racks, and
duct banks
Step 2: If not already in place, install the innerduct and pull-line. Tie down exposed
innerduct in manholes to prevent dragging of innerduct during pulling operations
7.0 HV Cable splicing joint:
7.1 Installation
7.1.1 Before Cable pulling in Existing Duct clean and Mandrill test to be done.
Cable length will be selected / procured in such a way that all splicing of cables will be done manhole

• Placing the Winch machine in one location and cable drum jack placed in another location the pilot passes
through manhole and concrete encased duct upto cable drums.
• Duct rod pulled through concrete encased duct and pilot connected with duct rod.

Page 10 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

Page 11 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

4.1. Material Control:

4.1.1 Check all the materials received are in conformance with Purchase Order and
Specification requirement.

4.1.2 Check/Inspect all the materials received are free from mechanical damages. Any
damage or discrepancies shall be recorded and reported immediately to Materials
Department.

4.1.3 Store all the cables on a safe place, free from direct sunlight.

4.2 Pre-Installation:

4.2.1 Cables shall be tested on the cable drums prior to removal to the work site.

4.2.2 Low voltage cables tested as follows: -

4.2.3 Less than 600V volts cables - Megger 500 volts for one minute.

Page 12 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

4.2.4 600-1000 volts cables - Megger 1000 volts for one minute.

4.2.5 Above 1000 volts cables - Megger 5000 volts for one minute.

4.2.6 The continuity of each core shall be checked.

4.2.7 The insulation resistance between cores and armoring as applicable shall be
checked and recorded.

4.2.8 After completion of tests, the ends of the cable shall be sealed to prevent the
ingress of moisture.

4.2.9 Medium voltage cables rated from 5 to 15 kV. shall be tested using a 5000-volt
megger for a duration of one minute.

4.2.10 The continuity of each core shall be checked.

4.2.11 The insulation resistance between cores and between individual cores and
armoring as applicable shall be checked & recorded.

4.2.12 The test will be conducted by the Site Electrical Supervisor, witnessed and
recorded by the Site Quality Control Inspector.

4.2.13 After completion of the test, the cable ends shall be sealed to prevent the ingress
of moisture.

4.2.14 The test will be checked and signed by Inspector and Electrical Engineer.

4.2.15 Ensure that all test equipment has current calibration certificate issued by
approved testing g authority.

4.3 Installation:

4.3.1 Prior to laying cables in trenches, the dimensional of the trenches will be checked;
against the approved drawings. Particular attention will be paid to the
requirement for a bedding of clean sand, warning tape or red tiles where required
& backfilling materials.

4.3.2 Where cables are laid on trays or racks, these shall be inspected to ensure the
routing is complete and free from any sharp edges. Nylon cable ties shall be sued
to fasten cables to the tray rungs. Cable tie shall be adequate for the
corresponding cable and shall be black resistant to ultra violet or ducts.

4.3.3 Where cables are pulled into conduits or ducts these shall be inspected to ensure
Page 13 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

they are clean and free from foreign debris. A suitable pulling compound shall be
us ed while cables being installed in conduits or ducts.

4.3.4 Wiring shall be identified by the use of permanently embossed wire markers of
heat shrinkable or slip -on type. Wrap around, rigid snap - on or adhesive type
markers are not permitted.

4.3.5 Where cables installed in trays and cables running form trays to equipment,
particular attention shall be paid to ensure conduit raceways, boxes & fittings are
supported & secured properly as per approved details drawings.

4.3.6 Throughout the cable pulling process the Site Electrical Supervisor shall ensure
that undue cable stress is used, the manufacturer’s permissible pulling tension
values shall be adhered to.

4.3.7 Where cables different voltage levels and/or services are run in parallel;
segregation shall be in accordance with the specification and drawings.

4.3.8 Splicing of conductors shall be kept to a minimum. Splices and terminations of

cables rated above 1,000 volts shall be made by personnel certified in
accordancewith Clients General Instruction.

4.4 Testing:

4.4.1 On completion of laying, and where installed in trenches prior to backfilling,

individual cable lengths will be tested for continuity and insulation resistance.

4.4.2 Low voltage cables rated up and including 1000 volts shall be tested as 4.2 of this
procedure and the result s shall be recorded.

4.4.3 The following test shall be performed once prior to connection medium voltage
cable, rated from 5 kv to and including 15 kv shall be (D.C. high voltage) tested
after completion of joining, glanding and end terminations, test shall be as follows.

4.4.4 Prior to commencing the high voltage test, the area shall be effectively roped off
to exclude unauthorized entry.

4.4.5 The test shall be conducted by the Electrical Supervisor and witnessed & recorded
by the Electrical QC.

4.4.6 The test shall be applied to each conductor with all conductors connected to
earthed shields.

4.4.7 The initial test voltage shall be applied to the cable and the voltage allowed
stabilizing.

4.4.8 The applied voltage shall be increased gradually in 10% steps and the voltage and
Page 14 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

leakage recorded at each step after stabilization.

4.4.9 The final test voltage shall be applied for 15 minutes and the leakage current
values recorded at intervals indicated. No breakdown of insulation resistance
should occur and the typical leakage rate is response.

4.4.10 When each test is complete, the cable potential shall be discharged using a hot
stick and rubber insulated gloves rated for the test values. After discharge, the
cable shall be checked again for residual voltage potential and left for several
hours to assure complete discharge.

4.4.11 After completion of the tests, the cable ends shall be sealed to prevent ingress to
moisture.

4.4.12 The test results shall be checked and signed off by the Inspector and Electrical
Engineer.

4.4.13 Ensure that all tests equipment has current calibration certificate issued by
approved testing authority.

5.0 Cable Pulling:

5.1 Ensure correct IFC and reference as - built drawings are available prior to commencement of any
work.

5.1.1 Confirm Procedures are approved and available to relevant personnel.

5.1.2 Confirm Material size/type and quantities are available and meet the requirements
of the project specifications. Cable insulation should be suitably embossed with the
relevant identification.

5.1.3 Verify/check actual routing and termination point against construction drawings.

5.1.4 Check cable schedule against actual requirements prior to cutting. Identify cable
reel assignment.

5.1.5 For instrument cable check for continuity and isolation from drain wire on reel
before Installation (250 V maximum). Power cables shall be megger or hi-pot tested
to specified rating.

5.1.6 Remove box covers and equipment enclosures prior to cable pulling.

5.1.7 Secure work permit for cable pulling and other associated works.

5.1.8 Ensure that barriers have been erected where required.

5.1.9 When necessary or when required, the customer shall witness cable test before
Page 15 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

cable pulling/cutting from the reel.

5.1.10 Verify that cables meet the applicable specification and are of the correct type, size
and capacity.

5.1.11 Verify if cable is adequate for the intended use and conforms to the IFC cable
schedule.

5.1.12 In accordance with the ITP, QC inspector is responsible to witness cable pulling and
record results on the inspection report.

5.1.13 Pull cables and wires into conduits, using suitable rope or steel wire with pulling
guy and basket grips. Basket’s grip shall be securely fastened to the cable by its
back. This will prevent its loss in the event should pulling be stopped in the middle
of a conduit.

5.1.14 Care should be taken not to strain, twist, entangle or undesirably stretch the cable.
Use an approved pulling compound. Cable must not be pulled faster than 15m per
minute unless specified in the specific actions. Bending radius not exceed the
manufacturer's specification.
5.1.15 Cables and wires must not be spliced into conduit fittings.

5.1.16 Fix cables into ladders/trays using approved cable ties.

5.1.17 Exposed cables entering equipment or junction boxes should provide with cable
glands in accordance with the drawings.

5.1.18 Isolate drain from ground after installation of instrument cables.

5.1.19 Leave a minimum of 250mm (10 inches) of free length at all outlets and a minimum
of 900mm (36 inches) at all junction boxes for final connections or as specified in
drawings and specifications.

5.1.20 Cables and wires coiled inside equipment or instruments should be protected until
terminations are made.

5.1.21 After installation, perform preliminary megger of power and control cables. Cables
failing to meet the required resistance as specified in the specification must be
removed and replaced.

5.1.22 Submit "Request for Inspection" (RFI) indicating time/date of inspection.

5.1.23 For no buried cables, QC Inspector is required to witness final meggering of power,
control cables and hi -pot of high voltage. Cables in accordance with the ITP and
project specifications, in the presence of the customer inspector (When required).

5.1.24 Return RFI to electrical operation group indicating the meggering result. (Provide
copy test reports where necessary).
Page 16 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

5.1.25 Cables ends will be provided with cable identification markers.

5.1.26 Splicing of conductors shall be kept to a minimum. Provide approved terminals lugs
for termination.

5.1.27 Depth of cable below the grade and spacing as per drawing and specifications.

5.1.28 Cushion sand must be placed in the bottom of the trench to provide adequate
protection to the cable insulation.

5.1.29 Lay cables in trench using the correct tools (i.e., Cable guide roller), cable ends must
be protected.

5.1.30 Perform preliminary megger of power cables. After installation those failing to
meet the required resistance as specified in the specification must be removed and
replaced.

Page 17 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

5.1.31 For direct buried cable conduct final megger of power cables and hi-pot high voltage
cables prior to final backfilling and compaction in accordance with the ITP and
Project Specifications in the presence of customer inspector.

5.1.32 Return RFI to electrical supervisor indicating the megger/hi-pot result.

5.1.33 Complete appropriate inspection record and place in the certification dossier.

5.1.34 Cover cable with "cushion sand" to a depth specified in the detailed drawings. Lay
red concrete tiles.

5.1.35 Backfill trenches with approved fill materials. Compaction test shall be conducted
as required by the Project specifications.

5.1.36 Fabricate and install cable route markers to distances in accordance with the
specifications and on drawings.

5.1.37 Submit "Request of Inspection" (RFI) to the QC section indicating schedule

time/date for inspection.

5.1.38 Ensure that all activities at designated areas are complete in accordance with the
Project Inspection Plans and Specifications.

5.1.39 Final inspection must be done in the presence of the customer authorized
inspector.

5.1.40 Return RFl to electrical operation group indicating the underground cable laying
results.

5.1.41 Complete inspection record and place in project certification dossier.

6.0 Grounding System:

6.1 Material Control:

6.1.1 Check all supplied materials are in conformance with Purchase Order. Any discrepancies shall be
reported immediately to Material Department.

6.1.2 Store all grounding materials for terminations, splicing, etc. on a safe place, free from dusts and
protected against atmospheric changes and dirt.

Page 18 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

6.2 Checking/Inspection:

6.2.1 Grounding conductors shall be soil drawn copper unless specified on detailed drawings. Direct
buried grounding conductors connecting to the equipment to ground grids maybe un-insulated or
green PVC insulated (these grounding. conductors do not substitute grounding conductors).

6.2.2 Grounding grid conductors shall be a minimum of 70 sq. mm (2/0 AWG) bare copper. Tinned
copper conductors shall be used whenever resistance is less than 70 ohmmeters.
6.2.3 All exposed non -current carrying metals parts of equipment and other sizeable metallic objects
such as fences, piping, piping support, motors, electrical panels, switchgears, MCC's, fixtures, ground
terminals of each receptacle, conduit metal tanks and pumps shall be potentially bonded to
grounding gild accordingly
6.2.4 Conduit, cable tray, cable wire armor, or cable shields shall not be the sole means of grounding
equipment. Separate grounding conductors shall be installed within the same conduit, cable tray or
otherwise shall accompany with the power conductors. Metallic conduits, cable trays shall be
grounded at both ends of the points.
6.2.5 Check the installation of materials does not conflict with other services of equipment and installed
as per manufacturer's recommendations.
6.2.6 All buried or concealed and splices for the grounding system shall be inspected and approved by
SABIC Representative before concealed.

6.3 Installation:

6.3.1 Installation shall be in accordance with ANSI/NFPA 70 and the site soil resistance shall
be measured in accordance with IEEE 81.

6.3.2 Ground rod locations shall be checked against the layout drawings to ensure correct
positioning.

6.3.3 Where rods are to be "Hand driven", the procedure shall be witnessed to ensure the
correct depth or "Refusal" is achieved. Where rods are to be installed in pre- drilled
boreholes, the bore holes shall be checked to ensure the correct depth is achieved and
the backfill materials is as per specifications.

6.3.4 Upon completion, the installation of the ground pit and the ground rod termination
and disconnect facilities shall be checked against the installation details.

6.3.5 The location of ground bus bars shall be checked against the layout drawings and the
assemblies checked to ensure the fixing are secure.

6.3.6 Underground brazed joints or cad welds connections shall be inspected to ensure good
and electrical bonding.
Page 19 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

6.3.7 Equipment shall be inspected to ensure the ground bonding facilities are installed and
located as per the detail’s drawings.

6.3.8 Particular attention shall be paid to equipment, such as floating roof tanks that require
special devices. The bonding points of gates etc. which are subject to frequent
movement shall be inspected to ensure the fixing is secure.

6.3.9 The termination of the ground cables shall be inspected to ensure the crimping,
thermite welding and/or bolting is secure and where applicable, protected against
corrosion.

6.3.10 Checks shall be recorded on Field Installation Checklist.

6.4 Instrument Grounding:

6.4.1 Instrumentation and control systems require a "Clean" ground connection, completely
isolated from the plant main grounding system, to prevent electrical interference on
the signals being transmitted.

6.4.2 Where Zener Diode barriers are installed in intrinsically safe circuits a similar isolated,
low resistance path to ground is required.

6.4.3 Instrument ground rod locations shall be checked against the relevant layout drawings
to ensure correct positioning and spacing from sources of interference.

6.4.4 Instrument ground bars shall be checked against the layout drawings and installation
details.

6.4.5 Instrument ground bars shall be checked against the layout drawings and installation
details.

6.4.6 Particular attention shall be paid to ensure the insulators area free from cracks; the bus
bars are isolated from the electrical grounding system and clear of electrical equipment
frames. The fixings shall be checked to ensure all are secure.
6.4.7 Control panel ground reference bars shall be megger checked to ensure they are
isolated from the main electrical grounding grid.
Instrument ground cables from the ground rod to the busbars shall be checked to ensure
the insulation is intact and there is no separate path to ground.

6.4.8 Instrument equipment shall be inspected to ensure the grounding facilities and
connection is as per the detailed drawings.

6.4.9 Special attention shall be paid to the grounding of shielded conductors. Continuity
throughout the run shall be checked, particularly where intermediate Junction boxes are
installed, and single point grounding shall be checked to eliminate the possibility of
Page 20 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

circulating currents. Where power equipment is installed such as thermocouples, the

ground connected shall be checked against the detailed hook -up drawing.

6.5 Testing:

6.5.1 The ground electrode resistance shall be checked by the "Fall-Of Potential" method,
using megger type DET3 or equivalent hand-cranked test instrument.

6.5.2 The apparent ground resistance shall be obtained by means of a made electrode. The
electrode should be installed specifically for grounding purposes. In industrial locations,
ground resistance of the made electrode shall not exceed 2 ohms for system above 600
and shall be determined in accordance with touch and step potentials as defined by
IEEE 80.

6.5.3 The testy method as specified for the above instrument for individual and electrode
networks shall be applied as follows: -

a. Prior to testing the electrode system shall be disconnected from the ground
network.

b. The current spike be driven to 1 meter depth at a point 50 meters from the
perimeter of the network and the potential spike driven midway, in straight
tine, between the current spike and the connection to the electrode network.

c. The terminals “C1" and "p1" of the instrument shall be connected to the
electrode system. (This designation varies depending on the manufacturer.)

d. Terminal “C2” shall be connected to the remote current spik e. (This

designation varies depending on the manufacturer).

e. Terminal “P2” shall be connected to the remote potential spike. (This

designation varies depending on the manufacturer).

f. The first megger reading R1 is recorded. (This designation varies depending on

the manufacturer).

g. The potential spike shall be moved to a point 6 meters further away from the
electrode network and the reading R3 recorded. (This designation varies
depending on the manufacturer).

h. The potential spike shall be moved to a point 6 meters further away from
the electrode network and the reading R3 recorded. (This designation varies
depending on the manufacturer.)

i. The three readings shall be compared and providing they have reasonable
agreement the average value shall be calculated to give the network ground
resistance value.

Page 21 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

6.5.4 For the large ground networks, it may be necessary to locate the current and potential
electrodes in a considerable distance from the connection to the network. In this
instance, the current and potential electrodes can be placed at minimum angle of 90
degrees.

The test shall be conducted as in item © with the following electrode spacing: -

a. The current and potential electrodes shall be driven at a distance 300 meters
from the connection to the ground network and the reading recorded.

b. The current electrode shall be moved out in 30 meters steps and the resistance
value measured until the same reading is obtained all three successive
locations.

c. The procedure (2) shall be repeated for the potential electrode. These final
three values represent the ground network resistance.

6.5.5 The results obtained shall be compared to those specified. In the event that resistance
values have not been specified, the following shall be used as a guide. Plant grounding
system with extensive network - Less than 1 OHM Individual Electrical Equipment - Less
than 4 OHMS or small networks. Lighting and static discharge - Less than 7 OHMS
networks.

6.5.6 The test shall be conducted by site Electrical Supervisor witnessed and recorded by the
Site electrical Inspector. Should the resistance values be greater than those specified
this shall indicate that the group network is inadequate, and the results shall be
reported back to the Design Engineering Group.

Page 22 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

7.0 Installation and Testing of Capacitor Bank:

7.1 Preparation of work;

• Ensure the Sleeve opening is as per the drawing.
• Ensure the Panel Pedestal is as per approved Drawing
• Ensure the cleanness of the room free from dust and other.
• Ensure the floor readiness.
• Ensure all the work completion of other services like small power, Lighting, Fire
Alarm, Fireprotection system.
• Shift the Capacitors inside the room.
• Position the capacitor bank unit as per the marking.
• Check the alignment and the verticality.
• Place the reactor and connect all the interconnection cables from reactor
to Capacitor units.
• Release the Capacitor to testing activities.

7.2 Erection of Structures:

• Assemble the structures for the Capacitor Banks, Series Reactors and Residual
Voltage Transformers / Neutral Current Transformers, if the members are
received in loose condition.
• Erect the supporting structures on the foundation carry out their levelling,
centering and grouting.
• Level the top of the already erected supporting structures and check their verticality.

7.3 Erection of Capacitor Banks:

• In case individual Foundations are provided for each Capacitors Unit, Capacitor
Bank unitplaced over the foundation/plinth, the same brackets are used for
securing each module to the foundation. These brackets (4 per module) are
lifted to the corners of the base frame.
• Each mounting bracket has a 20mm dia hole for mounting. After the Capacitor
Bank unit positioned correctly, drill suitable holes in the concrete slab and fit
off M10 dynabolt anchors.
• After the base frame has been bolted to the concrete foundations apply a bead
of “Sikaflex-Pro” or equivalent to seal the base frame to the foundation
eliminating the possibility of water pooling under the Capacitor Bank Unit
floor.
• The earth bar located at the base near the front of the Capacitor Bank unit is
connected between modules using the hardware provided. The Capacitor
Bank unit must be connected to a suitable earth grid.
Page 23 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

• On Capacitor Bank Units (Lifting eye bolts are provided to ease the handling.
After the installation, the same can be removed).

7.4 Erection of Associated Equipment:

• HRC fuses should be fitted once the Capacitor Bank unit has been positioned
and secured. It is also recommended to check each fuse with a micro-ohm
meter to verify the integrity of the fuse.
• The over pressure relief vents are fitted with nylon bolts and cable ties.
• Clean the insulators of the Series Reactors and Residual Voltage Transformers
/ Neutral Current Transformers.
• Measure the IR values to earth of Series Reactors with 5 kV Megger.
• Measure the IR values between primary terminal to earth and primary
terminal to secondary terminals of Residual Voltage Transformers / Neutral
Current Transformers with 5 kV Megger.
• Erect the associated equipment’s, viz., Series Reactors and Residual Voltage
Transformers / Neutral Current Transformers.
• Erect the circuit breaker with supporting structure, current transformers and
isolators as per manufacturer’s instructions.

7.5 Cabling and Wiring:

• Carry out laying of cables between the following:

i) Residual Voltage Transformers / Neutral Current Transformers and the
Marshalling Kiosk/Junction Box.
ii) Marshalling Kiosk / Junction Box and Control & Relay Panel.
• Fix the cables in cable glands and then fix the cable glands on cable gland
plates in the respective equipment.
• Connect the cables as per schematic diagram of the Control & Relay Panel.
• Dress and fix the cables in cable trays / trenches / supports / brackets.

Page 24 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

7.6 Pre-Commissioning Checks:

•
Check for proper connections of Capacitor Bank units as per manufacturer’s drawings.
•
Check setting of timer (5 minutes) for closing interlock for Circuit Breaker
(Timer should permit closing of CB only after passage of 5 minutes after
tripping of CB).
• Check healthiness and rating of fuses of units of the Capacitor bank.
• Check the earthing of the structures and the equipment.
• Check that there is no shorting and earthing of the Capacitor Units / Banks.
• Check oil level in the Residual Voltage Transformers / Neutral Current
Transformers and series Reactors (if oil filled).
• Pre – commissioning checks on circuit breaker, current transformers and
isolators shallbe carried out as per contract requirements
7.7 Pre-Commissioning Test:

• Measurement of capacitance of the three phases of the Capacitor Banks

for verifying balancing.
• Measurement of IR values to earth of Capacitor Banks & Series Reactors with
5 kV Megger.
• Measurement of IR values between primary terminal to earth and primary
terminal to secondary terminals of Residual Voltage Transformers / Neutral
Current Transformers with 5 kV Megger.
• Checking of polarity between primary & secondary windings of the
Residual VoltageTransformers / Neutral Current Transformers.
• Verification of ratio between primary & secondary windings of the Residual Voltage
• Transformers / Neutral Current Transformers.
• Pre – commissioning tests on circuit breaker, current transformers and
isolators shall becarried out as per contract requirements

7.8 Inspection:

• Quality incharge shall prepare by identifying inspection check points and

submitted to customer representative for review and acceptance prior to
start work.
• Inspection with Customer representative shall be carried out as per
Inspection for Witness and hold points.
• An inspection request shall be submitted to client one day prior to
scheduled date of inspection.

Page 25 of 18
 METHOD STATEMENT
(ELECTRICAL WORKS)

Project Title: Replacement of 115KV LPOF Cable from S/S-11 to

S/S-12 /1 to XLPE Cable
Ref No: Client: SAUDI PETROKEMYA (SABIC)
ALMEER SAUDI TECHNICAL SERVICES Rev:- 00
Doc.No:
COMPANY. Date: - 05/07/2022

7.9 Emergency Response;

Manager to coordinate with OEM.

8.0 Records:

• Approved Inspection Request

• Test Reports

8.1 Attachments;

• Inspection and test plan.

• Installation, Operation and Maintenance Instruction Manual/Checklist.

Page 26 of 18