V SEM PPT TM Module -1_watermark
V SEM PPT TM Module -1_watermark
R. R. Institute of Technology
Affiliated to VTU Belgaum and Approved by AICTE, New Delhi, Recognised by Govt. of Karnataka,
Accredited by NAAC with ‘A+’
Since 1993
Raja Reddy Layout, Chikkabanavara, Bengaluru – 560 090 Department of Mechanical Engineering
MODULE :3
Steam Turbines: Classification, Single stage impulse turbine, condition for maximum blade efficiency, stage efficiency, Need
and methods of compounding, Multistage impulse turbine, expression for maximum utilization factor, Numerical.
Reaction turbine: Parsons’s turbine, condition for maximum utilization factor, reaction staging. Numerical.
MODULE:4
Hydraulic Turbines: Classification, various efficiencies. Pelton Wheel – Principle of working, velocity triangles, design
parameters, maximum efficiency, and numerical.
Francis turbine : Principle of working, velocity triangles, design parameters, and numerical problems
Kaplan and Propeller turbines: Principle of working, velocity triangles, design parameters and Numerical. Theory and types of
Draft tubes.
MODULE:5
Centrifugal Pumps: Classification and parts of centrifugal pump, different heads and efficiencies of centrifugal pump,
Theoretical head – capacity relationship, Minimum speed for starting the flow, Maximum suction lift, Net positive suction head,
Cavitation, Need for priming, Pumps in series and parallel. Problems.
Centrifugal Compressors: Stage velocity triangles, slip factor, power input factor, Stage work, Pressure developed, stage
efficiency and surging and problems.
Suggested Learning Resources:
TEST BOOKS
1. V. Kadambi and Manohar Prasad, An Introduction to Energy Conversion, Volume III, Turbo machinery, New Age International
Publishers, reprint 2008
2. M. S. Govinde Gowda, A Text of Turbo machines, 1st Edn, 2024, Iterative International Publishers (IIP), ISBN:9789362528841.
REFERENCE BOOKS
1. Principals of Turbo machines, D. G. Shepherd, The Macmillan Company (1964).
2. Fluid Mechanics & Thermodynamics of Turbo machines, S. L. Dixon, Elsevier (2005).
3. Turbines, Compressors & Fans, S. M. Yahya, Tata McGraw Hill Co. Ltd., 2nd edition, 2002.
4. B.K Venkanna, Fundamentals of Turbo Machinery, PHI Publishers
Course outcomes (Course Skill Set):
At the end of the course, the student will be able to:
CO1:Apply the Model studies and thermodynamics analysis of turbo machines.
CO2:Analyse the energy transfers in Turbo machine with degree of reaction and utilisation factor.
CO3:Classify, analyse and understand various type of steam turbine.
CO4:Classify, analyse and understand various type of hydraulic turbine.
CO5:Understand the concept of radial power absorbing machine and the problems involved during its operation.
MODULE :1
Introduction: Definition of turbo machine, parts of turbo machines, Comparison with positive displacement machines,
Classification, Dimensionless parameters and their significance, Unit and specific quantities, model studies and its numerical.
(Note: Since dimensional analysis is covered in Fluid Mechanics subject, the questions on dimensional analysis should not be
given. However, dimensionless parameters and model studies may be given more weightage.)
Thermodynamics of fluid flow: Application of first and second law of thermodynamics to turbo machines, Efficiencies of turbo
machines, Static and Stagnation states, overall isentropic efficiency, stage efficiency (their comparison) and polytropic efficiency
for both compression and expansion processes. Reheat factor for expansion process. Simple Numerical on stage efficiency and
polytropic efficiency.
1.1 Introduction to turbomachines:
1.1 Introduction:
The turbomachine is used in several applications, the primary ones being
• Electrical power generation,
• Aircraft propulsion
• Vehicular propulsion for civilian and military use.
The units used in power generation are
• Steam turbines,
• Gas turbines
• Hydraulic turbines,
• The turbomachines ranging in capacity from a few kilowatts to several hundred and even thousands of megawatts,
depending on the application.
• The turbomachines drives the alternator at the appropriate speed to produce power of the right frequency.
• In aircraft and heavy vehicular propulsion for military use, the primary driving element has been the gas turbine.
1.2 Turbomachines and its Principal Components:
Question No 1.1: Define a turbomachine. With a neat sketch explain the parts of a turbomachine.
Answer: A turbomachine is a device in which energy transfer takes place between a flowing fluid and a rotating
element due to the dynamic action, and results in the change of pressure and momentum of the fluid.
Parts of turbomachine
The following are the principal components of
turbomachine:
(i) Rotor,
(ii) Stator
(iii) Shaft.
(iv) Housing
i) Rotor is a rotating element carrying the rotor blades or vanes. Rotor is also known by the names runner, impellers etc.
depending upon the particular machine. Here energy transfer occurs between the flowing fluid and the rotating element due to
the momentum exchange between the two.
ii) Stator is a stationary element carrying the guide vanes or stator blades. Stator blades are also known by guide blades or
nozzle depending upon the particular machine. These blades usually control the direction of fluid flow during the energy
conversion process.
iii) Shaft is transmitting power into or out of the machine depending upon the particular machine. For power generating
machines, it may call as output shaft and for power absorbing machines; it may called as input shaft.
iv) Housing to keep various rotating, stationery and other passages safely under dynamic conditions of the flowing fluid.
E.g. Steam turbine parts and Pelton turbine parts.
Fluid machine: Fluid machine is a device exchanging energy (work) between a fluid and a mechanical system.
In particular : a turbo machine is a device using a rotating mechanical system
Fluid machines are those devices that are used to either move fluid or extract energy from it. Broadly speeaking, fluid machines
are divided into two groups:
1) Positive-displacement machines 2) Turbomachines
Fluid Machinery • Fluid machinery is used to convert hydraulic energy to mechanical energy or vice versa.
TURBOMACHINES
Question No : Explain with examples the power generating, power absorbing and power transmitting turbomachines
Generalized turbomachine
For dimension analysis
2
𝑐1 =0
3
1.7.9.1 Capacity co-efficient or Flow co-efficient or
Specific capacity or Discharge co-efficient :
From equation 1
𝐵𝑙𝑎𝑑𝑒 𝑠𝑝𝑒𝑒𝑑
=
𝑇ℎ𝑒𝑜𝑟𝑒𝑡𝑖𝑐𝑎𝑙 𝑗𝑒𝑡 𝑠𝑝𝑒𝑒𝑑
4
𝑄
For a given value of π1 = 3 , it signifies that the
𝑁𝑑
ratio of blade velocity to jet velocity is fixed.
1.7.9 Significance of π – terms : Therefore, the shape of the velocity triangle can be
Question : Give the significance of the dimensionless terms (i) determined for any given machine.
Flow coefficient (ii) Head coefficient (iii) Power coefficient The flow coefficient signifies that the volume flow
with respect to turbomachines. OR, Explain capacity rate of fluid through turbomachines of unit runner
coefficient, head coefficient and power coefficient referring to a diameter and running at unit speed is same for both
turbomachines . the model and prototype. The flow coefficient is
constant for similar rotors.
π𝑑𝑁 𝑚 1.7.9.3 Power co-coefficient or Specific power :
𝑢=
60 𝑠
From equation [3]
𝑉= 2𝑔𝐻
Head coefficient is the ratio of the kinetic energy of the fluid (due
to H) to the kinetic energy of the fluid running at the rotor
tangential speed or it is the ratio of fluid head to kinetic energy of
the rotor.
π4 Term indicates the Reynold’s number 1.7.9.5 Specific speed (𝑁𝑆𝑝 ) :The parameter π5 can be
obtained by the combination of π1 and π2 ,
Effect of Reynold’s number :
In pipe flow the Reynold’s number is an important
parameter, which represents the nature of flow.
• If the Reynold’s number is greater than 3000, the flow
is termed turbulent.
• If it is less than 3000 the flow is called laminar.
• The values of Reynold’s number in turbomachines are π5 is the only non-dimensional parameter that does not
much higher than the critical values (Re = 4000). contain the linear dimension d of the runner wheel. The
parameter π5 is known as specific speed (𝑁𝑆 ). It is the
Most of the turbomachines use relatively low viscosity parameter of greatest importance in incompressible
fluids like machines.
• Air, Water and Light oil.
Therefore, the viscous action of the fluid has very little 5
effect on the power output of the machine.
Here the suffix P denotes pumps, fans, and
Specific speed of turbine (𝑁𝑆𝑇 ) :Question : Briefly explain High specific speed makes the size of turbine and
the significance of specific speed related to turbomachines. powerhouse small.
Another specific speed can be obtained by combining π1 For low head and high output, a high specific speed
and π3 as follows: turbine should be used.
• Thus, based on the existing conditions, the type of
turbine can be decided. Generally NST is used as a
guide to select a type of turbine under the given
conditions of head and flow (i.e. site conditions).
Exclusively ,above Equation is used for incompressible • However, such a rule of thumb is used to ensure
fluids, particularly the water turbine where ρ is omitted. maximum efficiency.
• Thus, when NST is very high, Kaplan is the best
6 selection to get a very high efficiency. When NST is
very low, higher efficiencies are possible only if the
Following information can be obtained for specific
Pelton wheel is selected.
speed of turbines.
(i) High speed propeller turbines (Kaplan, propeller) have 1.7.9.6 Alternate method for specific speed:Specific
high specific speeds. speed of turbine (𝑁𝑆𝑇 ) : Question No : Define specific
(ii) High head machines (Pelton wheel) have low specific speed of a turbine. Obtain an expression for the same in
speeds. terms of shaft power, speed and head. It is the speed of
Equations (6) represents the specific speed of a geometrically similar turbine working under unit
turbomachine head and developing unit power, i.e.
Different types of turbines have different ranges of
specific speeds.
• Impulse turbines have low specific speed,
• Francis turbine medium specific speed
Specific speed of pump (𝑁𝑆𝑃 ) :Question : Define specific
speed of a pump. Derive an expression for specific speed
of a pump from fundamentals.
The specific speed of a centrifugal pump is defined as the
speed of a geometrically similar pump delivering unit
quantity (1 𝑚3 /s) of liquid against a head of one metre.
𝑭𝒊 𝒎 𝑭𝒑 + 𝑭𝒈 + 𝑭𝑽 + 𝑭𝒕 + 𝑭𝒆 𝒎
i) = (1)
𝑭𝒊 𝒑 𝑭𝒑 + 𝑭𝒈 + 𝑭𝒗 + 𝑭𝒕 + 𝑭𝒆 𝒑
𝑭𝒊 𝒎 𝑭 𝒎 𝑭𝒈 𝒎 𝑭 𝒎 𝑭 𝒎 𝑭𝒆 𝒎
ii) ) = 𝒑 + + 𝒗 + 𝒕 + (2)
𝑭𝒊 𝒑 𝑭𝒑 𝒑 𝑭𝒈 𝒎 𝑭𝒗 𝒑 𝑭𝒕 𝒑 𝑭𝒆 𝒑
Model analysis :
It is actually an experimental method of finding solutions of complex flow problems.
Note : Test performed on models can be utilized to obtain useful information obtained by testing the model can be applied to
predict the performance of prototype only if a complete similarity exist between model and prototype.
Model analysis :
Model : It is a small scale replica of the actual structure.
Prototype : It is actual structure or machine.
Model
Prototype
Note : It is not necessary that the models should be smaller
than the prototype, they may be larger than prototype.
Model testing in wind tunnel
1.7.9.9 Laws of similitude : The similitude requirement between the model and
Dimensionless numbers are those numbers which are prototype in these problems may be obtained from equation
obtained by dividing the inertia force by viscous force or (1) by neglecting all forces except the gravitational forces.
gravity force or pressure force or surface tension force or Equating the model to prototype reactive inertial force with
elastic force. As this is a ratio of one force to the other force, the corresponding active gravitational force
it will be a dimensionless number. These dimensionless
numbers are also called non-dimensional parameters.
The following are the important dimensionless numbers : 𝑭𝒊 𝒎 𝑭𝒈 𝒎
i. Froude’s number = (i)
𝑭𝒊 𝒑 𝑭𝒈 𝒑
ii. Reynold’s number
iii. Weber’s number 𝑭𝒊 = 𝒎𝒂𝒔𝒔 𝒙 𝒂𝒄𝒄𝒆𝒍𝒆𝒓𝒂𝒕𝒊𝒐𝒏 =
iv. Mach number 𝝆𝑳𝟑 𝑳 𝑻−𝟐 = ρ𝑳𝟐 𝑳𝟐 𝑻−𝟐 = 𝝆𝑳𝟐 𝑽𝟐
v. Euler’s number 𝐅𝐠 = 𝐦𝐚𝐬𝐬 𝐱 𝐠𝐫𝐚𝐯𝐢𝐭𝐚𝐭𝐢𝐨𝐧𝐚𝐥 𝐚𝐜𝐜𝐞𝐥𝐞𝐫𝐚𝐭𝐢𝐨𝐧 = 𝛒𝐋𝟑 𝐠
i) Froude’s law of similitude : It is the law in which
the models are based on Froude’s number which Substituting the dimensions of Fi and Fg in
means, in all free surface flow problems, gravitational the above equation (i) after simplification
forces are dominant.
Some example are : 𝑽 𝑽
=
• Notches 𝒈𝑳 𝒎
𝒈𝑳 𝑷
• Spillways
• Weirs The above equation is the Froud’s law of similitude. It
• Open channel flows states that the Froude number of model should be equal
• Canal structures ets to the Froude number of prototype.
The similitude requirement between the model and ii) Reynold's law of similitude : It is the law in which
prototype in these problems may be obtained from models are based on Reynold’s number, which means, in
equation (1) by neglecting all forces except the all fluid flow problems such as
gravitational forces. Equating the model to prototype • Pipe flow,
reactive inertial force with the corresponding active • Flow past two and three-dimensional bodies like
gravitational force i. Chimneys, ii.Towers, iii.Submarines,
iv. Automobile v. Trains, vi. Parachutes,
𝑭𝒊 𝒎 𝑭𝒈 𝒎
= vii. Subsonic aircraft, viii. Drag of falling bodies
𝑭𝒊 𝒑 𝑭𝒈 𝒑 (i)
ix. Boundary layer flow, viscous force is dominant.
𝑭𝒊 = 𝒎𝒂𝒔𝒔 𝒙 𝒂𝒄𝒄𝒆𝒍𝒆𝒓𝒂𝒕𝒊𝒐𝒏 =
𝝆𝑳𝟑 𝑳 𝑻−𝟐 = ρ𝑳𝟐 𝑳𝟐 𝑻−𝟐 = 𝝆𝑳𝟐 𝑽𝟐 Similitude is obtained from equation (1) by equating the
model to prototype ratio of inertia forces to similar ratio of
𝐅𝐠 = 𝐦𝐚𝐬𝐬 𝐱 𝐠𝐫𝐚𝐯𝐢𝐭𝐚𝐭𝐢𝐨𝐧𝐚𝐥 𝐚𝐜𝐜𝐞𝐥𝐞𝐫𝐚𝐭𝐢𝐨𝐧 = 𝛒𝐋𝟑 𝐠
viscous forces and neglecting all other forces.
𝑭𝒊 𝒎 𝑭𝑽 𝒎
Substituting the dimensions of Fi and Fg in = (ii)
the above equation (i) after simplification 𝑭𝒊 𝒑 𝑭𝑽 𝒑
𝑽 𝑽 Fi = 𝝆𝑳𝟐 𝑽𝟐
=
𝒈𝑳 𝒎
𝒈𝑳 𝑷 𝒅𝒖 𝑽
Fv = µ 𝑨 = µ 𝑳𝟐 = µ LV
𝒅𝒚 𝑳
The above equation is the Froud’s law of similitude. It
states that the Froude number of model should be equal
to the Froude number of prototype.
Substituting Fi and Fv in the equation (ii) , after simplification Inertia force : Fi = 𝛒𝐋𝟐 𝐕 𝟐
Surface tension force : 𝐅𝑻 = 𝛔 𝐋
𝝆𝑽𝑳 𝝆𝑽𝑳
= Substituting the Fi and Ft in the equation (iii) and after
µ µ
𝒎 𝒑 simplification
𝑽 𝑽
The above equation is the Reynold’s law of similitude which =
𝝈/𝝆𝑳 𝝈/𝝆𝑳
states that the Reynold’s number of model should be equal to 𝒎 𝒑
Reynold’s number of prototype. The above equation is Webber number which is similitude
law for the cases where surface tension is the dominant
iii) Webber’s law of similitude : It is the law in which
force. It states that Webber number of model and
models are based on Webber number which mean, in all fluid
prototype should equal.
flow problems involving surface tension force as dominant
force. The surface tension force involving in iv) Mach’s or Cauchy’s law of similitude : It is the
• Gas-liquid, and liquid-liquid interfaces and contact of such law in which models are based on Mach number where all
surfaces with a solid boundary , Droplet formation, fluid flow problems involving a force of elastic
• Capillary movement of soil moisture, compression or fluid compressibility effects .The following
• Capillary ripples in small channels, are cases involving a force of elastic compression.
• Discharge of orifice and weirs under very small heads etc. • Transonic and supersonic aerodynamics
• Shells
In all these cases, the pertinent similitude is obtained by • Bullets
equating the model to prototype ratios of inertia forces to the • Missiles and Rockets fired into air
corresponding ratios of surface tension forces and neglecting • Space craft carriers
all other forces from equation (1) as follows. • Water hammer problems and water entry problems of
𝑭𝒊 𝒎 𝑭𝒕 𝒎 ballistic etc.
= (iii)
𝑭𝒊 𝒑 𝑭𝒕 𝒑
In all such cases relevant similitude is obtained from v) Euler’s law of similitude : The Euler’s number has been
equation (1) by equating the model to prototype ratio of introduced by Hunter Rose, which is dimensionless number. It
inertia forces to its elastic compression forces neglecting all is obtained by equating the ratio of inertia forces of model and
other forces. prototype and ratio of pressure forces of model and prototype.
𝑭𝒊 𝒎 𝑭 𝒎
= 𝒆 (iv) From equation (1) considering inertia forces and
𝑭𝒊 𝒑 𝑭𝒆 𝒑 pressure forces, neglecting all other forces.
𝑭𝒊 𝒎 𝑭𝒑 𝒎
Inertia force Fi = 𝛒𝑳𝟐 𝑽𝟐 = (v)
𝑭𝒊 𝒑 𝑭𝒑 𝒑
𝐄𝐥𝐞𝐚𝐬𝐭𝐢𝐜 𝐜𝐨𝐦𝐩𝐫𝐞𝐬𝐬𝐢𝐨𝐧 𝐟𝐨𝐫𝐜𝐞 𝐅𝐞 = Inertia force Fi = 𝛒𝑳𝟐 𝑽𝟐
Bulk modulus of elasticity x area = K 𝐋𝟐
Substituting Fi and Fe in the equation (iv) ,after simplification 𝐏𝐫𝐞𝐬𝐬𝐮𝐫𝐞 𝐟𝐨𝐫𝐜𝐞 𝐅𝐏 = 𝛒𝐋𝟑 𝐋𝐓 −𝟐 =
𝑽 𝑽 𝛒 𝐋𝟐 𝐋𝟐 𝐓 −𝟐 = ρ 𝐋𝟐 𝐕 𝟐 = ρ𝑽𝟐 𝑳𝟐 = △p 𝑳𝟐
=
𝑲/𝝆 𝑲/𝝆 𝑷
𝒎 Substituting the Fi and Fp in the above
equation (v) and simplifying , we obtain
Since 𝑲/𝝆 = Sonic velocity C
𝑽 𝑽 𝐕𝟐 𝐕𝟐 𝐕 𝐕
= is a Mach number or Cauchy number = 𝐎𝐑 =
𝑲/𝝆 𝑪 △p/𝛒 △p/𝛒 △p/𝛒 △p/𝛒
𝐦 𝐩 𝐦 𝐩
𝟑/𝟐
𝑄𝑚 𝑳𝒎 𝑳𝒑 𝟑/𝟐 𝑇𝑝 = 28.6 x 𝐴 = 𝜋𝑟 2 2001/2
= 𝑄𝑝 = 𝑄𝑚
𝑄𝑝 𝑳𝒑 𝑳𝒎
𝑇𝑝 = 404.46 hours = 16,85 day Answer
6) A 1:10 reduced scale model of a submarine is tested in wind tunnel. The design speed of the submarine is 15 knots (1knot =
1.852kmph). The specific gravity of sea water is 1.026 and its kinematic viscosity is 0.014 stoke. The density of air in the wind
tunnel is 1.22 kg/m3 and its kinematic viscosity is 0.046 stoke. Calculate the velocity of air, if the drag measured on the model is
1133N, Predict the power required to drive the prototype submarine.
Data:
Solution : Since this is an immersed body problem,
Reynolds law of similitude is applicable.
• Scale ratio (model to prototype)
Lm 1 Lp
• = OR = 10,
LP 10 Lm
15 𝑋 1.852 𝑋 1000 𝑚
• Vp = 15 Knots = = 7.716
60 𝑋 60 𝑠
• Specific gravity of sea water = 1.026,
• Kinematic viscosity of sea water (νp ) = 0.014 stokes
kg
• Density of air in the wind tunnel (ρm ) = 1.22 3 ,
m
• Kinematic viscosity of air(νm ) = 0.046 stokes .
• Velocity of air (Vm ) = ? When Fm = 1133 N
• Power required to drive the prototype submarine ,
• Power of prototype (Pp ) = ?