Turbomachine Lectures
Turbomachine Lectures
Sh
Department of Mechanical Engineering
•
CHAPTER
• Understand and be familiar with the concepts of energy flow, including losses, in turbomachines,
with both qualitative and quantitative approaches, to arrive at the different forms of efficiencies.
• Explore the principles of model studies and the application of the same to design turbomachines.
• Arrive at the design parameters of turbomachines from the data of practical and field conditions.
•
• The energy consumption of mankind for the comfort of life has been steadily increasing.
• Both production of energy and using of energy to make life easier require various systems.
• These systems have different components with varied functions and complexities.
• Various types of turbines that produce mechanical form of energy and various types of pumps
and compressors that consume the mechanical energy possess some common features.
• These components, termed under a common name – Turbomachines, have the same basic
principles of working.
Fluid Machine
Energy from fluid to rotor Energy from rotor to fluid Energy transmitting machines
Turbines (Steam, Gas, Water) (pumps, fans, compressors, blowers)
Fluid energy to mechanical energy; Motors Jaks Mechanical energy to fluid energy; Pumps
Gear motors
Rotary pumps Reciprocating pumps
Piston motors
Gear & lobe pumps Diaphragm pumps
Vane motors
Piston pumps
Piston pumps
Vane pumps
Miscellaneous devices
Fluid Machine
Jet pumps
Hydraulic brakes
Hydraulic Ram
element due to dynamic action, resulting in a change in the pressure and/or the momentum of the
fluid.
1. Positive displacement machines are those which handle fluids but in “confined spaces” as in
cylinder-piston arrangement.
2. Both the classes of machines have their own applications, being suitable for the purpose for which
they are designed.
Turbomachines and Positive Displacement Machines
1. Basic mechanism of energy • Energy transfer is by dynamic action • Energy transfer is by expansion or
transfer • Energy transfer is continuous. compression in confined space.
• Energy transfer is periodic with moving
boundaries.
2. Features of mechanical • Parts are few in number. The • Parts are large in number.
construction assemblies are simple. • These parts are of high precision, as in
• Rotors are not in contact with cylinder–piston assemblies.
stators (except in bearings). • Hence, the machines are costly.
• Hence, the machines are less costly.
Turbomachines and Positive Displacement Machines
3. Features of operation • Because of purely rotating parts • Because of reciprocating parts the
rotors are well balanced. machine are unbalanced.
• Vibrations are almost nil and higher • Vibrations are more, the speeds are
speeds are possible. limited.
• The fluid-handling capacities are • Hence, the fluid-handling capacities
more. are also limited.
4. Efficiencies
• Because of “diffusion” processes,
1. Efficiency of the energy transfer • Because of direct compression or
process the “hydraulic efficiency” or the expansion processes, diffusion is of a
“adiabatic efficiency” is rather low.. lower order; compression or expansion
processes are more efficient.
Turbomachines and Positive Displacement Machines
2. Mechanical efficiency • Mechanical efficiency is very high, • Due to sliding motions and friction,
because the mechanical losses are mechanical losses are high and
very low, due to shaft rotating in mechanical efficiency is low.
bearings and no sliding contacts.
3. Volumetric efficiency • Volumetric efficiency is very high • The presence of valves, complicated
due to a “free passage” or absence flow passages and the periodic or cyclic
of valves. In addition, the flow reduce the volumetric efficiency.
“continuous flow,” tends to increase
the volumetric efficiency.
4. Overall efficiency • The overall efficiency of • The overall efficiency of PDMs is low.
turbomachines is much higher than
that of PDMs.
Turbomachines and Positive Displacement Machines
• The comparison between the two classes of machines as presented in the table is only qualitative.
• Each type has its own merits and applications.
1.5 Classification of Turbomachines
• The classification of turbomachines based on the various criteria is indicated in Table 1.2.
1.5 Classification of Turbomachines
Francis Turbine
1.5.1 Examples of Turbomachines
• A Pelton turbine (Fig. 1.4) has its water supply through the penstock
• A Pelton turbine (Fig. 1.4) has its water supply through the penstock
⟹ ⟹ ⟹
• Any physical entity can be multiplied or divided by 𝑔𝑐 where the dimension are required to be
• The fluids have different forms of energy: pressure energy, kinetic energy, potential energy, and
thermal energy.
• The pressure energy of a fluid at a pressure 𝑝 = ( 𝑁/𝑚2 ) and at a specific volume 𝑣 = (𝑚3 /𝑘𝑔) is
given by the product 𝑝𝑣.
• The dimensions of pressure energy are as follows:
• This expression is also written in the form 𝑝/𝜌 where 𝜌 is the density, 𝑘𝑔/𝑚3 , whenever required.
p N m3 Nm J
= × = =
ρ m2 kg kg kg
1.7 Energy of Fluids
• This illustrates the use of “division by 𝑔𝑐 ” to get homogeneous dimensions, without altering the
numerical value.
• The potential energy of a fluid at a height 𝑧 (above a given datum level) is given by 𝑧𝑔.
• The potential energy of a fluid at a height of 10 𝑚 above a given datum is 98.1 𝐽ൗ𝑘𝑔
1.7 Energy of Fluids
• It is a usual practice to refer to the energy of a gaseous fluid (combustion gas, steam, or air) in terms
of its “enthalpy.”
• Enthalpy is a combined effect of pressure and temperature of a gas.
• For compressible fluids, enthalpy can be taken as a function of temperature.
• Changes in this form of energy, therefore, are calculated as
• When the fluid is air, the specific heat can be taken as constant over the ranges of temperature
changes that are usually encountered in turbomachines.
• When the fluid is steam, the enthalpies have to be obtained from the steam tables.
1.7 Energy of Fluids
• A fluid can have different forms of energy as discussed above and its total energy is the sum of the
• Essentially, all the forms must be in the same dimensions to make it possible to add them together.
• As seen above, whether the dimensions are 𝑚2 /𝑠 2 , 𝑚𝑁/𝑘𝑔, or 𝐽/𝑘𝑔, these are all identically the
same.
EXAMPLE 1.1 : Calculate the energy of a stream of water at a pressure of 200 𝑘𝑃𝑎, flowing at 8 𝑚/𝑠
at an elevation of 5 𝑚 above a given datum. Take the density of water as 1000 𝑘𝑔/𝑚3 .
1.7 Classification of Turbomachines
• When liquids are handled by turbomachines, the energy of liquids is also identified as “head energy,”
like “so many meters of liquid.”
• The output of a centrifugal pump is 15 𝑚 of water or the input to a Pelton turbine is 250 𝑚 of water,
and so on.
• The forms of energy considered earlier can be related to this head energy in the following ways:
1.
2.
3.
• The thermal energy or enthalpy is not converted into “meters of liquid.” EXAMPLE 1.3
1.8 Application of the First Law of Thermodynamics
For steady flow through the control volume, the mass flow rate, 𝑚,ሶ remains constant,
• The first law of thermodynamics gives rise to the steady flow energy equation (SFEE) with a set of
assumptions.
• If 𝑧1 = 𝑧2 , ⟹
• It is the work interaction of 1 kg of fluid while flowing over the rotor of the turbomachine.
𝑘𝑔
• When the flow rate is 𝑚ሶ ( 𝑠 ), the corresponding power of the machine is given by
• where P is in watts. W and P are positive when the fluid has higher energy at the inlet than at the
outlet.
1.8 Application of the First Law of Thermodynamics 1.8.2 Incompressible Fluid
• When the fluid is incompressible (namely, liquids), the enthalpy terms are replaced by more
appropriate terms of pressure energy.
• In such cases, the density 𝜌 is employed instead of specific volume 𝑣.
𝑝1 𝑉1 2 𝑔 𝑝2 𝑉2 2 𝑔 𝑝1 𝑉1 2 𝑔 𝑝2 𝑉2 2 𝑔
+ + 𝑧1 = 𝑤 + + + 𝑧2 ⟹ 𝑤 = + + 𝑧1 − + + 𝑧2
𝜌 2𝑔𝑐 𝑔𝑐 𝜌 2𝑔𝑐 𝑔𝑐 𝜌 2𝑔𝑐 𝑔𝑐 𝜌 2𝑔𝑐 𝑔𝑐
So, ⟹
1.8 Application of the First Law of Thermodynamics 1.8.2 Incompressible Fluid
• Now, since the fluid is incompressible, the head energy terms can also be used.
• However, it is suggested that one has to be more cautious in using the expression “head-generated”
in place of “power-generated” or power output.
• The terms are somewhat opposite to each other in their signs. If the “head” is the output, obviously
the power or work is the input.
𝑝1 𝑉1 2 𝑝2 𝑉2 2 𝑝2 𝑉2 2 𝑝1 𝑉1 2
• 𝐻+ 𝑤
+
2𝑔
+ 𝑧1 =
𝑤
+
2𝑔
+ 𝑧2 ⟹ 𝐻 =
𝑤
+
2𝑔
+ 𝑧2 −
𝑤
+
2𝑔
+ 𝑧1
⟹ ⟹
• However, the application of the first law of thermodynamics is not sufficient to completely explain the
interaction between the fluid and the rotor.
• The process of energy transfer has its own mechanism, as analyzed by the second law of
thermodynamics. Those that are involved are the process losses.
• Viscous effects losses (skin friction losses)
• Turbulence losses
• Eddies losses
𝑉22
• Exit losses ( ൗ2𝑔𝑐)
• Friction losses due friction between shaft and bearings.
• Leakage losses
• In short, all these losses are due to the irreversibility, give rise to non-isentropic flow conditions.
1.9.1 Efficiencies of Turbomachines 1.9.1.1 Power-Generating Turbomachines or Turbines
⟹
• The different efficiencies of the power-generating turbomachines is given in the following
qualitative diagram (Fig. 1.7)
• The width of the strip indicates the magnitude of the power P.
• 𝑃𝑎 is the power available in the fluid at the inlet, which is the product of two factors:
𝑉22൘
𝑚(𝑤
ሶ + 2𝑔𝑐 )
• To understand the Fig.1.7, the quantities mentioned in the figure are explained as follows:
• 𝑚ሶ = mass flowrate of fluid at the inlet, (𝑘𝑔/𝑠)
• 𝑤 = specific work as defined by Eqs. (1.1) and (1.2).
𝑉22
• 𝑤𝑎 = Available energy of the fluid at the inlet, = 𝑤 + ൗ2𝑔𝑐 , 𝐽ൗ𝑘𝑔
2
• 𝑃𝑎 = Power available in the fluid at the inlet, Watts, = 𝑚(𝑤
ሶ + 𝑉2 ൗ2𝑔𝑐 )
• 𝑃 = Power that can be extracted from the fluid, after the leakage (volumetric losses).
• 𝑃𝑛 = Net power extracted after the skin friction losses.
𝑃𝑛 = 𝑃 – Friction losses.
• 𝑃𝑟 = Power at the rotor or runner of the turbine.
𝑃𝑟 = 𝑃𝑛 −Exit losses.
• 𝑃𝑠 = Power at the output of the machine at its shaft.
𝑃𝑠 = 𝑃𝑟 − Bearing losses.
Power flow in power-generating turbomachines.
1.9.1 Efficiencies of Turbomachines 1.9.1.1 Power-Generating Turbomachines or Turbines
• Power-flow diagram for work-absorbing machines is provided in Fig. 1.8, applicable to fans, blowers,
compressors, and pumps.
• 𝑚ሶ = mass flowrate at the exit of the turbomachine, (𝑘𝑔/𝑠)
• 𝑤 = Specific work, as defined by Eqs. (1.1) and (1.2),
• 𝑤𝑛 = Net specific work (𝑤+fluid friction losses),
• 𝑃𝑠 = Shaft power or input power,
• 𝑃𝑟 = Power at the impeller of the machine.
• There are the two diagrams – one for power-generating machines (Fig. 1.9 applicable to turbines)
and one for power-absorbing machines (Fig. 1.10, applicable to pumps).
Power flow in power-generating turbomachines. For liquids Power flow in power-absorbing turbomachines. For liquids
• The endeavors of the mechanical engineers have been to increase the efficiencies of their devices.
• It is required, therefore, to find the nature of the losses and means of assessing and reducing them.
1.9.2 Power-Flow Diagrams in Head Units
• There are the two diagrams – one for power-generating machines (Fig. 1.9 applicable to turbines)
and one for power-absorbing machines (Fig. 1.10, applicable to pumps).
Power flow in power-generating turbomachines. For liquids Power flow in power-absorbing turbomachines. For liquids
• The endeavors of the mechanical engineers have been to increase the efficiencies of their devices.
• It is required, therefore, to find the nature of the losses and means of assessing and reducing them.
EXAMPLE 1.4 EXAMPLE 1.5 EXAMPLE 1.6 EXAMPLE 1.7
1.10 Model Studies
• When turbomachines are designed to suit the field conditions, the assumed values of efficiencies
must be very near to the possible values.
• Any errors in the designs can result into huge losses.
• In order to ensure the performance of the prototype machines, certain model studies are
undertaken.
1. First, a prototype is designed.
2. Then a model of the prototype is designed and built up.
3. Designing the model, with consideration of geometric similarity, dynamic similarity, and
kinematic similarity.
4. Then tests are conducted on this model and the performance characteristics are obtained.
5. Next, the performance is extrapolated to that of the prototype machine.
• The methods of extrapolation of the performance are subject to certain rules that are formulated
by the dimensional analysis.
1.11 Dimensional Analysis
• Dimensional analysis is a mathematical technique deals with the dimensions of the quantities
• The particular context of extrapolation, at present, is from the model to prototype machine.
• Parameters are not affected by the size of the machines, when the machines are scaled up (or
scaled down).
1.11 Dimensional Analysis 1.10.1 Dimensional Analysis of Volumetric Flowrate
3
• The volumetric flow rate (discharge) of a fluid in a turbomachine is 𝑄 (𝑚 Τ𝑠).
3
𝑄 = 𝐹𝑙𝑜𝑤 𝑎𝑟𝑒𝑎 × 𝐹𝑙𝑜𝑤 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 𝑚2 × 𝑚Τ𝑠 = 𝑚 Τ𝑠
• Flow coefficients have to be of the same value for all geometrically similar machines at a
𝐻 ∝ 𝑉2 ⟹ ⟹ ⟹
• Head coefficients have to be of the same value for all geometrically similar machines with kinematic
• Power coefficients have to be of the same value for all geometrically similar machines with kinematic
• It is suggested that some caution has to be exercised in the procedure because of some of the
uncertainties:
1. The ratio of surface roughness to any macro dimension may not be the same between the
model and prototype. As a result, the flow characteristics may be different.
2. Even between two macro dimensions, the proportions may vary, such as the ratios of
clearances to diameters.
3. If the fluid being handled is totally different (with widely varying viscosities) between the
model and the prototype, it is possible that the projection may be wrong.
EXAMPLE 1.8
1.12 Unit and Specific Quantities
• There are two kind of parameter in turbomachine simple parameter as physical dimensions, such as
• And parameter that are the conditions under which turbomachines work, such as the head (input or
• Consequently, many of the other parameters are being calculated, for the unit value of head.
• Such reduced values of speed, flow, power, etc. are known as unit speed, unit flow, unit power, etc.
• The unit quantities make it possible to compare the different machines performance.
1.12 Unit and Specific Quantities Unit Quantities
⟹ ⟹ ⟹
1.12.2 Unit Flow: The unit flow, 𝑄1 , of a given turbomachine is the flow through the same machine
when the head of the machine is 1 𝑚 of water.
• When the flow through the machine is Q and the flow velocity is 𝑣𝑓 we have
• Now 𝑄 = 𝑄1 when 𝐻 = 1. So ⟹
• For specific quantities, along with the head of a machine, the size of the machine can also be
reduced to the unit size for the sake of comparison.
1.12.4 Specific Flow
• The specific flow,𝑄11 , of a given turbomachine is the flow corresponding to a similar machine of
some unit dimension and working with unit head.
for 𝐷 = 1, 𝐻 = 1
• One of the non-dimensional groups obtained by using the Buckingham 𝜋-theorem is known as
“specific speed”.
• Specific speed is generally used for both liquids handling and gas-handling machines.
• Pump specific speed:
1 3 3 1 3 3
𝜋1 (𝑄/𝑛𝐷3 )1/2 𝑛 𝑄
Ω𝑝 = 𝜋5 = = = (𝑄 𝑛 𝐷 )ൗ(𝑛 𝐷 𝑔𝐻 ) =
2 2 2 2 2 4 = 𝑁𝑠𝑝
(𝜋2 )3/4 (𝑔𝐻/𝑛2 𝐷2 )3/4 𝑔𝐻 3/2
• The specific speed of the pump is in terms of the flow rate, Q (𝑚3 /s).
• The specific speed of the turbine is in terms of the power in watts (or kilowatts).
• “The specific speed of a given pump is the speed of another geometrically similar hypothetical
pump of such a size that it can, at that speed, pump 1 𝑚3 /s of water against a head of 1 m of water.”
• “The specific speed of a given turbine is the speed of another geometrically similar hypothetical
turbine of such a size that it can, at that speed, generate 1 unit of power by using a head of 1 m of
water. ”
• Specific speeds characterize the “shape” of the rotors and not the size of the rotors, therefor they are
also termed “Shape number”.
1.15 Specific Speed
• The specific speed of a machine is required to be determined at this point (A) of maximum efficiency.
• Figure 1.13 shows the resulting diagram for different machines having different types of rotors.
• Hence, the designated specific speed, which gives the maximum efficiency, characterizes the impeller or
runner.
• Another non-dimensional parameter, to accompany the specific speed, is the ratio of the two diameters
of the rotor, 𝑑𝑜 Τ𝑑𝑖 .
• The ratio 𝑑𝑜 Τ𝑑𝑖 is a convenient tool to indicate the shape of the impeller or runner.
• The information of Fig. 1.14 and Table 1.6 is the result of the experimental work conducted on various
types of impellers or runners.
𝑑𝑜 Τ𝑑𝑖 ratio.
CHAPTER
• The fluids involved in the energy-transfer processes with the rotor blades of turbomachines are either:
• Incompressible (liquids):
• hydraulic turbines and pumps working with water
• various liquid chemicals in the process industries.
• Different fractions of petroleum crude in refineries.
• milk in dairy industries, liquid dyes in textile industries, and etc.
• Compressible:
• Air in compressors.
• Combustion gases in gas turbines.
• Steam in steam turbines, etc.
• The behavior of compressible fluids during the processes in turbomachines can be approximated to that of the
perfect gases.
• This chapter is intended for the study of compression and expansion of compressible fluids in turbomachines
2.2 Static and Stagnation Stats
• The properties of fluid measured by using instruments which are at rest relative to the fluid are known
as static properties.
• If the fluid is moving at a velocity, then its properties can be identified in two different types:
• In one type, the effect of the velocity is neglected
• In the second type the effect of velocity is considered.
• In the second type, the properties are in the form of the “stagnation properties.”
• Properties of the fluid at the stagnation state are the stagnation properties, “dynamic properties,” or
“total properties.”
• Usually, the stagnation properties are represented by the subscript ‘0’ (zero).
2.2 Static and Stagnation Stats 2.2.1 Stagnation Enthalpy
𝑉2 𝑉2
⟹ ℎ = static enthalpy, 𝑧 can be neglected ⟹ ℎ0 = ℎ + = 𝑐𝑝 𝑇 +
2𝑔𝑐 2𝑔𝑐
• Turbomachine processes are compression and expansion processes in all their varieties process.
• An ideal compression process is one in which a fluid is compressed using the least amount of
mechanical work, which is called reversible isothermal process.
• An ideal expansion process is one in which a fluid expands through a given pressure ratio, generating
the maximum possible mechanical work, and called reversible adiabatic or isentropic process.
• Fig 2.1 and Fig 2.2 represents an enthalpy-entropy compression diagram for static and stagnation
states respectively.
Fig. 2.1 Compression process between static state Fig. 2.2 Compression process for both state
2.4 Isentropic Compression Process
ℎ02ƴ −ℎ01
1. Total-to-Total efficiency: (𝜂𝑐 )𝑡−𝑡 =
ℎ02 −ℎ01
• This is applicable when the kinetic energies at the inlet and outlet are significant.
ℎ ƴ −ℎ01
2. Total-to-static efficiency: (𝜂𝑐 )𝑡−𝑠 = 2
ℎ02 −ℎ01
• This is applicable when some kinetic energy is available at the inlet and the kinetic energy
at the outlet is not useful
ℎ2ƴ −ℎ01
3. Static-to-static efficiency: (𝜂𝑐 )𝑡−𝑠 =
ℎ02 −ℎ01
• This is applicable when there is no kinetic energy at the inlet.
ℎ2ƴ −ℎ01
4. Static-to-total efficiency: (𝜂𝑐 )𝑡−𝑠 =
ℎ02 −ℎ01
• This is applicable when there is no kinetic energy at the inlet and outlet.
EXAMPLE 2.3 EXAMPLE 2.4 Fig. 2.2 Compression process for both state
2.5 Isothermal Compression Process
• The least amount of work required for a given compression process is during the reversible isothermal
compression.
• The ideal work for this process is given by
and
• Where Q is the heat extracted to cool the fluid during the process.
• The standard expansion process with which the actual expansion process can be compared, is the
isentropic expansion process between the same pressure limits.
• This isentropic expansion process is reversible and the most efficient one, with the maximum work
output. Fig 2.3
• The inlet (𝑉12 /2𝑔𝑐 ) is a necessary component of the total energy to be considered, making it
different situations. (case 1, case 2, case 3) Fig. 2.3 Expansion process for both state
2.6 Isentropic Expansion Process
1. Case 1:
• The expansion process is one of a sequence of processes, such as the one in any intermediate
stage (neither the first, nor the last stage) of a multi-stage turbine.
• The kinetic energy at the outlet of the present process is a part of the inlet energy of the next-
stage process. Therefore, it is not a loss.
1. Case 2:
• The expansion process occurs in the last stage of a series of stages, or in only one stage (all by
itself), the exit kinetic energy has to be taken as a loss.
2. Case 3:
• In this situation, both the shaft work and the kinetic energy at the
outlet, are the useful output.
• But the outlet kinetic energy does not run the next stage. Instead, it
is useful in some other way.
• In the case of steam turbines, the values of enthalpies in the expressions for the efficiencies are to
be taken from the steam tables.
• But in the case of gas turbines, the enthalpies are the functions of temperatures.
• Case 1: ⟹
• Case 2: ⟹
• Case 3:
EXAMPLE 2.5
2.7 Overall Isentropic Efficiency versus Stage Efficiency
multi-stage turbomachines.
• The overall efficiencies, with all the stages put together, can be
• The constant pressure lines for a perfect gas on an enthalpy–entropy chart are divergent with the
• Therefor, ⟹
• This proves that the constant pressure lines are divergent. Fig. 2.4 Divergent constant pressure lines.
2.7 Overall Isentropic Efficiency versus Stage Efficiency 2.7.1 Pre-heat Effect in Multi-stage Compressor
• In Fig. 2.5, process 1–2–3–4–5 is the actual process of compression, through the four stages, from
stages, such as
• This total isentropic work σ 𝑊𝑠𝑡𝑖 is more than isentropic work without staging 𝑊𝑠𝑠 = ℎ5" − ℎ1 .
• This is due to
a) The divergent constant pressure lines.
b) The increased temperature at the outlet of a stage because of
the internal fluid friction, eddies, diffusion, etc.
• The whole effect, σ 𝑊𝑠𝑡𝑖 > 𝑊𝑠𝑠 , is known as the “pre-heat effect” in
• The actual total work can also be determined by taking the overall isentropic compression
efficiency 𝜂𝑐 as
• Now, since σ 𝑊𝑠𝑡𝑖 > 𝑊𝑠𝑠 the overall isentropic compression efficiency
• In Fig. 2.6, process 1–2–3–4–5 is the actual process of expansion, through the four stages, from the
stages, such as
• This total isentropic work σ 𝑊𝑠𝑡𝑖 is more than isentropic work without staging 𝑊𝑠𝑠 = ℎ1 − ℎ5" .
• This is due to the following
a) The divergent constant pressure lines.
b) The increased temperature at the outlet of a stage because of the internal fluid friction,
eddies, diffusion, etc.
• The whole effect, σ 𝑊𝑠𝑡𝑖 > 𝑊𝑠𝑠 , is known as the “re-heat effect” in
• The actual total work can also be determined by taking the overall isentropic compression
efficiency 𝜂𝑡 as
• Now, since σ 𝑊𝑠𝑡𝑖 > 𝑊𝑠𝑠 the overall isentropic compression efficiency
CHAPTER
• The relative velocity of the fluid with respect to the rotor blade 𝑉𝑟 .
Multistage expansion process.
• The absolute velocity of the fluid V.
Rotor
𝑉1 𝑉1
Rotor 𝑉2
𝑈
Stator
Stator
turbomachine stage.
Velocity diagram in turbomachine stage.
3.2 Velocity Triangle
• Fig 3. shows a rotor of a generalized turbomachine, where a–a represents the shaft of the
• This velocity vector may be resolved into three mutually perpendicular components.
• The three velocities form a triangle only when they satisfy the condition 𝑉 = 𝑈 + 𝑉𝑟 .
• Such velocity triangles can be drawn for any number of points on the profile of the
blade of a rotor.
• But in general, solutions at the two points, one at the inlet and the other at the outlet,
Stator Stator
turbomachine stage. Velocity diagram in turbomachine stage.
3.2 Velocity Triangle Guidelines in Understanding the Velocity Triangles
• The following points serve as the guidelines in understanding the velocity triangles:
2. The blade velocity U is invariably tangential to the circular path of the blade, with positive
3. The choice of the point of the tangent can be anywhere on the circular path, but it is taken at the
Stator Stator
turbomachine stage. Velocity diagram in turbomachine stage. Fig 3.1 Blade velocities
3.2 Velocity Triangle Guidelines in Understanding the Velocity Triangles
• The following points serve as the guidelines in understanding the velocity triangles:
3.
1. Relative velocity of the fluid (𝑉𝑟 ) with respect to the blades is always tangential to the stream line.
2. One important assumption here is that the stream line is identical in shape with the vanes. This
amounts to saying that the flow is “vane-congruent.”
• The following points serve as the guidelines in understanding the velocity triangles:
4. The absolute velocity 𝑉 of the fluid is the vectorial sum of 𝑈 and 𝑉𝑟 Thus, 𝑉 = 𝑈 + 𝑉𝑟 . Fig 3.
5. For the radial flow rotor, the plane of velocity triangles is perpendicular to the axis of rotation of the
Rotor
𝑉0 𝑉1
𝑉2
𝑈
𝑉𝑟1 𝑉𝑟2 𝑈
Stator
Fig 3.4 Radial Flow Rotor Fig 3. Velocity triangle.
3.2 Velocity Triangle Guidelines in Understanding the Velocity Triangles
• The following points serve as the guidelines in understanding the velocity triangles:
6. For the axial flow rotor, the velocity triangles are drawn on a plane that is tangential to the rotor. The
blade profiles are also projected on this plane. Fig. 3.5.
7. The directions of fluid flow are radial, axial, or mixed at the entry or exit.
8. The fluid angles (inlet𝛼1 , outlet𝛼2 ) and blade angles (inlet 𝛽1 and outlet 𝛽2 ) are specified with respect
to the blade velocity vector U
• For an axial flow machine, the “physics” of the situation can be further explained as per the following
thoughts:
Fig 3. Airfoil Fig 3.6 Rotor blades in axial flow rotor, related with fluid flow
Velocity Triangles for Radial Flow Machines BOX 3.1
• The plan of velocity triangles is perpendicular to the shaft axis. Fig 3.7
• The AB and CD, both are horizontal. And they show the speed of the blade 𝑈.
• The blade velocities at the inlet 𝑈1 and outlet 𝑈2 , are 𝜋𝐷𝐴 𝑁Τ60 and 𝜋𝐷𝑐 𝑁Τ60 respectively.
Fig 3.8 Radial flow rotor with rotation and Fig 3.9 Orientation of
blade velocities. relative velocity
Velocity Triangles for Radial Flow Machines BOX 3.1
• For the outward flow the sense of 𝑉𝑟1 and 𝑉𝑟2 is radially outward, and for inward flow the sense of 𝑉𝑟1
⟹ 𝑉 = 𝑈 + 𝑉𝑟 or 𝑉 = 𝑉𝑟 + 𝑈
Fig 3.10 Addition of 𝑈 and 𝑉𝑟 Fig 3.9 Radial flow rotor with rotation and Fig 3.9 Orientation of
to form velocity triangles. blade velocities. relative velocity
Velocity Triangles for Axial Flow Machines BOX 3.2
⟹ 𝑉 = 𝑈 + 𝑉𝑟 or 𝑉 = 𝑉𝑟 + 𝑈
Fig 3.11 Blades of axial flow Fig 3.12 Relative velocity at the inlet and outlet. Fig 3.13 Axial Flow velocity tringle.
rotor, as seen in developed view
Velocity Triangles for Axial Flow Machines
• While explaining the addition of blade velocity (𝑈) and relative velocity (𝑉𝑟 ) to get the fluid velocity
• But there is absolutely nothing wrong in writing 𝑉 = 𝑉𝑟 + 𝑈, that is, vector 𝑈 starts where vector 𝑉𝑟
stops.
• Velocity triangles can be graphically drawn to a convenient scale, or can be analytically solved.
EXAMPLE 3.1-3.10
3.3 Basic Equations
• The Euler turbine equation is the basic equation on which the study of turbomachines is built up.
• The assumptions made while deriving the SFEE hold good for the Euler turbine equation also.
• Such as:
• The constancy of states of fluid separately at the inlet section and outlet section
• Conservation of mass
• Steady flow
• Acceleration during starting and deceleration during stopping are excluded from the application
of this equation.
3.3 Basic Equations
• In words, the above equation means that “the applied torque is the rate of change of angular
momentum.”
• Fig 3.24 shows, 𝑉1 at the inlet and 𝑉2 at the outlet for a generalized rotor of turbomachine.
• The component of fluid velocities are: 𝑉𝑢1 , 𝑉𝑢2 , 𝑉𝑎1 , 𝑉𝑎2 , 𝑉𝑟1 and 𝑉𝑟2 .
• However, the torque and power developed in a turbomachine are due to the tangential components only.
• For the net torque from the inlet to the outlet section, the above equation is written as
• ⟹ ⟹
• Equation (3.1) for the specific work is the Euler turbine equation. A positive value represents the work
output of a turbine.
• From the above two equations, for 𝑉𝑓2 , one can write
• Hence
• The specific work, as given by Eqs. (3.1) and (3.3), is sometimes denoted
by 𝑊𝐸 , subscript E signifying the name Euler.
• The expressions for the specific work, in the form of Euler turbine
equations, have been obtained starting from the “vane-congruent” flow.
• The vane-congruent flow is the ideal flow which differs from the actual
flow. Fig 3.25 General velocity triangle.
3.4 Alternate Form of the Euler Turbine Equation 3.4.1 Components of Energy Transfer
• The kinetic component can directly interact between the fluid and rotor.
• Whereas the other components, can have the interaction somewhat in an indirect way.
3.4 Alternate Form of the Euler Turbine Equation 3.4.2 Energy Equation of Relative velocity
2 2
• The relative velocities at the inlet and outlet of the blades form a group, (𝑉𝑟1 − 𝑉𝑟2 )/2 as seen in Eq. (3.3).
• In the ideal flow (Fig 3.2) the 𝑉𝑟 is directly connected to the area of flow by the equation
• The flow channel acting as a diffuser or nozzle, with the pressure being
developed or consumed.
Fig 3.2 Vane-congruent flow.
3.5 Impulse and Reaction
• The process of energy transfer in a turbomachine is by the dynamic action (flowing of the fluid).
• In fact, the transfer of energy, is possible only if that energy is in the kinetic form.
• What happens when the energy of the fluid is of some other form (like pressure or enthalpy)?
1. The two processes, transfer of energy and transformation of energy, are totally decoupled.
different parts.
• In actual practice, any design is one of the following three possible designs.
1. The two processes, conversion of energy (of the fluid) and transfer of energy (between the rotor
and the fluid), are really decoupled. Figs. 3.26 and 3.27.
2. The conversion and the transfer, occur together, simultaneously, in the flow passages between the
blades of the rotor.
• The above three cases are distinctly different from one another.
• In the light of the above, the equations for the specific work 𝑊 are recalled
• In all the expressions for W, the first component (𝑉12 − 𝑉22 )/2 is the change in the kinetic energy
of the fluid.
• This component gets transferred between the fluid and rotor directly, without requiring the
presence of either nozzles or diffusers.
3.5 Impulse and Reaction
or or
are the components that require the transformation in the rotor itself, simultaneously with the
process of transfer of energy.
• These components all are equal to one another and termed as “reaction components.”
• The ratio of the components of energy transferred, due to the change in the pressure of fluid to
• The utilization factor of a turbine is defined as the ratio of the ideal work output of the turbine to
• Here, W is the ideal specific work, as defined by the Euler turbine equation.
• 𝑊𝑎 = 𝐾𝑖𝑛𝑒𝑡𝑖𝑐 𝑒𝑛𝑒𝑟𝑔𝑦 𝑠𝑡 𝑡ℎ𝑒 𝑖𝑛𝑙𝑒𝑡 + 𝑒𝑛𝑒𝑟𝑔𝑦 𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑑𝑢𝑒 𝑡𝑜 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑑𝑟𝑜𝑝 𝑖𝑛𝑡ℎ𝑒 𝑟𝑜𝑡𝑜𝑟
⟹
3.6 Utilization Factor of Turbines
• The utilization factor is defined only for turbines, which may be of any type.
• The fluids can be either compressible or incompressible.
• The utilization factor of a turbine is a performance parameter
• Now from Eq. [3.4(d)] we have
⟹ ⟹
• Substituting Eq. (3.8) into the expression for the utilization factor [Eq. (3.6)], the utilization factor is
obtained as
3.6 Utilization Factor of Turbines
• Clearly, the Eq. 3.9 does not hold good for the condition 𝑅 = 1, but otherwise, for any value 0 < 𝑅 < 1, it
is applicable for any turbine in general.
• For the Eq. 3.9 the 𝑉1 and 𝑅 are the prescribed data.
• The least value of 𝑉2 gives rise to the maximum possible utilization factor,𝜖.
• The minimum value of 𝑉2 occurs when the exit angle 𝛼2 is 90°, with 𝑉2 being perpendicular to 𝑈2 .
⟹
3.7 Speed Ratio
• The speed ratio (𝜑) is the ratio of the blade peripheral velocity 𝑈1 to the absolute fluid velocity 𝑉1 at the
inlet. 𝜖 = 𝑈1 Τ𝑉1
• In the context of the design of a turbomachine, these two velocities 𝑈1 and 𝑉1 are two important
parameters.
• 𝑉1 , the fluid inlet velocity, is guided by the available head of fluid or available pressure drop or enthalpy.
• 𝑈1 , the blade velocity, is a function of the diameter and speed of the rotor (𝑈1 = 𝜋𝐷𝑁Τ60).
• Any logical conclusion to arrive at a particular value of speed ratio (𝜑), therefore, leads to the
determination of a suitable value of the diameter of the rotor and the speed of the machine.
3.7 Speed Ratio
⟹ ⟹ ⟹ ⟹
• Alternately, if the diameters were to be the same, the speed (rpm) of the impulse-type machine would be
• By the consideration of table 3.2 and 3.3, the results obtained further indicate that the 50% reaction-
type machines give rise to better values of utilization factors than those given by impulse machines.
Text Book:
CHAPTER
• One of the important machine parameters is the shape of the blades of the rotor.
• The characterization of the blade shape is by its angles at the inlet and outlet, 𝛽1 and 𝛽2 , respectively.
• When 𝑈 is small, 𝑉 and 𝑉𝑟 are also comparatively small; when 𝑈 is large, 𝑉 and 𝑉𝑟 are also large.
• This is how the PAMs are evolved with radially outward flow, with higher energy at the outlet, at the
outer radius.
• For the same reason, the radial flow turbines are inward flow turbines, with discharge velocities (exit
…….…. 4.2
• For a given turbomachine 𝛽2 is a specified value and therefore 𝐶2 is constant in Eq. 4.3.
• The 𝑄 is taken as an independent variable, because it can be controlled and set for any required value.
• Equation (4.3) represents a straight line relationship (𝑊𝐸 – 𝑄 ) and is shown in Fig. 4.2 for the three
representative values of 𝛽2 .
• The variation in the flow rate or the variation in 𝑉𝑓2 does not affect 𝑉𝑢2 .
• The specific work (or head) remains constant.
Fig 4.2 𝑊𝐸 – 𝑄 relationship for a radial flow Fig 4.3 Effect of increasing 𝑉𝑓2 (namely, Q)
machine. on 𝑉𝑢2 (namely, 𝑊𝐸 or 𝐻𝐸 ).
4.3 Radial Flow Machine: Velocity Triangle 4.3.1 Effect of Blade Outlet Angle on Energy Transfer
• The 𝑉1 and 𝑉2 are equal in magnitude and direction. Fig 4.4 Effect of 𝛽2 on 𝑉𝑢2
4.3 Radial Flow Machine: Velocity Triangle 4.3.1 Effect of Blade Outlet Angle on Energy Transfer
• This situation of 𝑊 = 0 arises out of a combination of other parameters also, such as (𝛽1 and 𝐷2ൗ𝐷1 ).
• This is illustrated by the following cases, along with Fig. 4.5:
1. 𝛽1 = 45°, 𝐷2ൗ𝐷1 = 2
1. 𝛽1 = 60°, 𝐷2ൗ𝐷1 = 2
• By similar steps as above;
Fig 4.5 Zero-work impellers.
• Reaction, as defined earlier, is the ratio of the reaction component of energy to the 𝑊𝐸 .
• The variation of the blade exit angle affects the degree of reaction also.
• As in Section 4.3.1, the value of the 𝑅 depends on the 𝛽1 and the ratio of the diameters 𝐷2ൗ𝐷1 , along
with the blade exit angle.
• To find the isolated effect of 𝛽2 , at some illustrative values.
• 𝛽1 = 45°, 𝛼1 = 90°, and 𝑉1 = 𝑉𝑓1 = 𝑉𝑓2 = 𝑈1 ; 𝑉𝑢1 = 0
⟹
4.3 Radial Flow Machine: Velocity Triangle 4.3.2 Effect of Blade Outlet Angle on Reaction
• This result is applicable for 𝛽1 = 45°, 𝛼1 = 90°, and 𝑉1 = 𝑉𝑓1 = 𝑉𝑓2 = 𝑈1 ; 𝑉𝑢2 = 0
• Further substituting 𝐷2ൗ𝐷1 = 2.5 and 𝑈2 = 2.5𝑈1 = 2.5𝑉𝑓2 and therefore 𝑉𝑓2 /𝑈2 = 1/(2.5), in Eq. (4.5),
it follows that
• This Eq. (4.6) is applicable for the case illustrated in Fig. 4.5 (b).
• For 𝛽2 = 158.4°, the 𝑅 become zero (Impulse Type Machine).
• Equations (4.4), (4.5) and (4.6) are not general results.
• These results are with some assumptions (𝛼1 = 90°, 𝛽1 = 45°).
• As the fluid flows through the passage between the rotor blades:
• the blades impart energy to the fluid, exerting that push on it.
• slightly reduced pressure at the backside of the blade. Fig 4.12
• The net effect of this differential pressure between the two sides of the vanes is that:
• the fluid deviates from its vane-congruent nature, as it flows out of the impeller.
• It looks as if the blade-exit angle is slightly reduced.
• The third alteration of exit velocity of fluid is due to the finite thickness of blades.
• At the exit of the impeller, the blades do not continue to exist, the area available for the
flow is increased.
• All these effects are shown in Fig. 4.14.
• Because of the combined effects,
• the whirl component of the exit velocity 𝑉𝑢2 is reduced.
• As a result, the magnitude of the energy transfer is reduced.
′ ′ Τ
• 𝑉𝑠𝑙𝑖𝑝 = 𝑉𝑢2 − 𝑉𝑢2 and 𝜇 = 𝑉𝑢2 𝑉𝑢2
⟹ 𝑊𝑖 = 𝑊𝐻 × 𝜇 and 𝐻𝑖 = 𝐻𝐻 × 𝜇
Fig 4.14 Reduction of 𝑉𝑢2 due to pressure
distribution, inertia of fluid, and finite thickness of
• Slip is not a loss. blades.
• The usual values of the coefficient of slip are around 0.97, 0.98, etc.
2. The second type of losses is due to the flow deviating from the vane-congruent flow.
• This occurs when the flow rate varies (either increases or
decreases) from the design conditions.
• Both the types of losses and the total of the two losses are shown
in Fig. 4.16.
EXAMPLE 4.5
4.3 Radial Flow Machine: Velocity Triangle 4.3.6 Characteristics Curve: Head-Capacity Relationship
• The plot of head generated on the base of the fluid flow rate is basically known as the head–capacity
• The actual 𝐻– 𝑄 curve, the efficiency–flow rate curve, and the power–flow rate curve are basically known
• The analysis of the radial flow machine is with the assumption that 𝑉𝑢1 = 0.
• In the case of the multi-stage units, a certain amount of pre-whirl or pre-rotation can exist, that 𝑉𝑢1 ≠ 0.
• From the Euler Eq 3.1, the term 𝑈1 𝑉𝑢1 is opposite to that of 𝑈2 𝑉𝑢2 giving rise to a “subtractive” effect.
• Variable flow rate, at values other than that of the design flow
rate, gives rise to turning losses.
• The “subtractive” effect is to slightly reduce the specific work.
4.4 Axial Flow Machines
• In axial flow machines, the two velocity triangles have equal bases (𝑈1 = 𝑈2 = 𝑈).
• Two typical sets of velocity triangles are drawn as in Figs. 4.21 and 4.22.
• Figures 4.21 and 4.22 one more feature is that, the analysis of compressors and turbines can be the
same
4.4 Axial Flow Machines 4.4.1 Reaction in Axial Flow Machines
• For axial turbomachine (𝑈1 = 𝑈2 ), with an assumption that the (𝑉𝑓1 = 𝑉𝑓2 ) 𝑅 becomes:
• Now,
on 𝑈.
4.4 Axial Flow Machines 4.4.1 Reaction in Axial Flow Machines
• The negative sign and reverse direction of 𝐵𝑁 is directly above 𝐵, 𝑉𝑟𝑢 𝑚𝑒𝑎𝑛 is zero and 𝑅 = 0.
cancel each other and 𝑅 become positive. • Also 𝑉𝑟1 = 𝑉𝑟2 and. the flow passage is of
• If 𝑁 lies beyond A on extended 𝐵𝐴, 𝑅 > 1 • This is shown in Fig. 4.24. This type of machine
is an impulse machine (𝑝1 = 𝑝2 ).
4.4 Axial Flow Machines 4.4.1 Reaction in Axial Flow Machines
• When 𝑉1 = 𝑉2 , the non-reaction component • The third type is actually a combination of the first
• The machine is known as a reaction and “transferred” between the fluid and rotor can be
• The above discussion indicates that the degree of reaction can be pre-determined.
• With reference to the velocity triangles in Fig. 4.23, if 𝑅 = 0.3, point 𝑁 on 𝐴𝐵 can be such that
𝐵𝑁 = 0.3𝐵𝐴 and 𝑀 can be located directly above this point.
• Consider 𝑈1 = 𝑈2 for an axial flow machine. Then,
where 𝑋 = 𝑉12 − 𝑉22 and 𝑌 = 𝑉𝑟2
2 2
− 𝑉𝑟1
For 𝑅 < 0, then Y must be negative and |𝑋| > |𝑌|.
• A negative reaction means that a high-velocity fluid stream enters the flow
passages between the rotor blades, imparts some energy to the shaft, and
• If 𝑅, is to be more than 1, then in Eq. (4.10), 𝑋 must be negative and 𝑌 must be positive.
• This is the situation when 𝑉2 > 𝑉1 and 𝑉𝑟2 > 𝑉𝑟1 .
• The energy input at the shaft contributes to accelerate the flow and not to increase the
pressure. Fig 4.28
• In all the discussions so far, it is mentioned, sometimes, that 𝑉1 = 𝑉2 , 𝑝1 = 𝑝2 , 𝑉𝑟1 = 𝑉𝑟2 , etc.
above.
• For ∈𝑚 in axial flow turbine 𝑉2 must be minimum. 𝑉𝑢2 = 0, 𝛼2 = 90° ⟹ 𝛽2 = 𝑡𝑎𝑛1 (𝑉𝑓2 Τ𝑈)
• The angle 𝛽2 can vary from a minimum value equal to 𝛽1 up (180 − 𝛽1 ), for the values of 𝑅 to be
• For a compressor, however, the 𝑅 has to be high, somewhere around 0.65 and more. Fig. 4.32(b)
(𝑊 = 0).
• As in the case of radial flow machines, axial flow machines (compressors and turbines) have the slip
due to the:
• pressure distribution on the two sides of the blades,
• finite thickness of blades, and
• non uniform velocity profiles. Figures 4.35 and 4.36
• The specific work is reduced in both the cases of turbines and Fig. 4.35 Slip in turbines
compressors.
• The coefficient of slip is of the order of 0.98 for smaller
machines to 0.99 for larger machines, while operating at design
conditions.
• The losses that occur in axial flow machines are like those in radial flow machines in all their details.
• There are the losses due to the friction between the fluid and the blade surfaces, proportional to
the square of the velocity.
• But these are comparatively less due to better surface finishes of the blades (made possible by the
manufacturing methods).
• The turning losses at off-design performance take place much like in radial flow machines with a
minimum at the design point.
• In axial flow turbine ⟹ 𝑜𝑢𝑡𝑝𝑢𝑡𝑒 = 𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑊𝑜𝑟𝑘 − 𝑙𝑜𝑠𝑠𝑒𝑠
• In axial flow compressors, for a desired output, the input is required to be increased by the amount
of losses.
4.5 Fan Laws
• Some considerations of the simple physics of turbomachines give rise to the relations between the
speed (N), diameter of rotor (D), head created or consumed (H), power produced or utilized (P), etc.
• The interdependencies of the parameters in the form of relations between them are known as fan laws.
1. First Law: In an incompressible flow through a rotor of specified diameter,
𝑄∝𝑁
1. Second law: In an incompressible flow through a rotor of specified diameter,
(∆𝑃)0 ∝ 𝜌𝑁 2
1. Third Law: In an incompressible flow through a rotor of specified diameter,
𝑃 ∝ 𝜌𝑁 3
4.5 Fan Laws
• Fan laws are yet another form of stating the similarity laws and model studies.
• The Fan laws reinforce the ideas of operating a given machine at various operating parameters and
CHAPTER
• Apart from the criteria of classification, it can be seen that basically there are three types of turbines:
• The Pelton turbine is an impulse turbine, with tangential flow, for high-head applications.
• The Francis turbine is a reaction turbine, with radial or mixed flow, for medium head applications.
• The Kaplan turbine is a reaction turbine, with axial flow, for low-head applications.
• The type of turbine to be employed for the power project depends on the
• Because of the wide variation of 𝐻 and 𝑄 each project requires some unique design.
• There are two approaches to decide the type of turbine suitable for a given project site, with
specified head and flow rate:
1. One criterion is the head (meters of water) available. Fig 6.2
• In the range of overlaps (50 − 75 𝑚 or 150 − 250 𝑚), the turbine can be selected by the
criterion of the specific speed.
6.2 Classification of Hydraulic Turbine 6.2.1 Selection of Hydraulic Turbines
• ⟹ 𝑃 = (𝑤𝑄𝐻𝜂/1000) 𝐾𝑤
• ⟹ 𝑁𝑠 = (𝑁 𝑃Τ𝐻5/4 )
• In the range of overlaps, there are other considerations, such as cost factors,
• For the specific speed equal to 400, then one can assume two equal-sized turbines with the available
flow rate equally divided between the two.
• ⟹ 𝑁𝑠 = (𝑁 (𝑃/2)Τ𝐻 5/4 )
• This method of crossing over the range (from Kaplan to two or more units of Francis, or from Francis
to multiple-jet Pelton) has to be evaluated.
• Selection of any type of turbine for a site is by any of the above two approaches.
6.3 Pelton Turbine 6.3.1 Constructional Details of Pelton Turbine
• Some of the terms used are the shaft, the rotor, the nozzle, the jet, etc. Fig. 6.4.
• The blades or vanes of the rotor are the
“Pelton double cups” or “buckets.” Fig 6.5
6.3 Pelton Turbine 6.3.1 Constructional Details of Pelton Turbine
• The water, supplied from the head-works to the power house through the penstocks (steel pipes), is
led to these buckets in the form of a high-speed jet issued from a nozzle (Fig. 6.6).
• The potential energy (head-works) is converted into the kinetic energy of the jet of water in the
nozzle, with a nozzle efficiency 𝜂𝑛 .
6.3 Pelton Turbine 6.3.1 Constructional Details of Pelton Turbine
• The water, supplied from the head-works to the power house through the penstocks (steel pipes), is
led to these buckets in the form of a high-speed jet issued from a nozzle (Fig. 6.6).
1.5.1 Examples of Turbomachines