Unit 4 - Ehv
Unit 4 - Ehv
Systems:
Electrical and Hybrid Vehicle
(EHV)
Unit : 4 Types of Storage Systems:
Energy Storage
• “Energy storages” are defined as the devices that
store energy, deliver energy outside (discharge),
and accept energy from outside (charge).
• There are several types of energy storages that
have been proposed for electric vehicle (EV) and
hybrid electric vehicle (HEV) applications.
• These energy storages, so far, mainly include
chemical batteries, ultra-capacitors or super-
capacitors, fuel cell and ultrahigh-speed flywheels.
Energy Storage
• There are a number of requirements for energy storage
applied in an automotive application, such as specific energy,
specific power, efficiency, maintenance requirement,
management, cost, environmental adaptation and
friendliness, and safety.
• For allocation on an EV, specific energy is the first
consideration since it limits the vehicle range.
• On the other hand, for HEV applications, specific energy
becomes less important and specific power is the first
consideration, because all the energy is from the energy
source (engine or fuel cell) and sufficient power is needed to
ensure vehicle performance, particularly during acceleration,
hill climbing, and regenerative braking.
Battery
• In nearly all road vehicles the battery is a key
component. In the classical EV the battery is the only
energy store, and the component with the highest
cost, weight and volume.
• In hybrid vehicles the battery, which must continually
accept and give out electrical energy, is also a key
component of the highest importance.
• Some fuel cell (FC) vehicles have been made which
have batteries that are no larger than those normally
fitted to IC engine cars, but it is probably that most
early FC-powered vehicles will have quite large
batteries and work in hybrid FC/battery mode.
Batteries
• A battery consists of two or more electric cells joined
together.
• The cells convert chemical energy to electrical energy.
• The cells consist of positive and negative electrodes
joined by an electrolyte.
• It is the chemical reaction between the electrodes and
the electrolyte which generates DC electricity.
• In the case of secondary or rechargeable batteries, the
chemical reaction can be reversed by reversing the
current and the battery returned to a charged state.
Batteries
• The ‘lead acid’ battery is the most well known
rechargeable type.
• At present
– Lead acid,
– nickel iron,
– nickel cadmium,
– nickel metal hydride,
– lithium polymer and lithium iron, sodium sulphur and
sodium metal chloride.
• Electric vehicles (EVs) primarily use lithium-ion batteries. These batteries
are favored for EVs because they offer a high energy density, long cycle
life, and relatively low self-discharge compared to other battery types.
Lithium-ion batteries also provide the necessary power output and
efficiency needed for the extended range and performance of modern
EVs.
• There are several variations of lithium-ion batteries, each with different
chemistries to balance aspects like energy density, cost, safety, and
lifespan:
• Nickel Cobalt Manganese (NCM or NMC): Commonly used in many EVs,
offering a balance of energy density, power, and longevity.
• Nickel Cobalt Aluminum (NCA): Known for high energy density and used
in some Tesla models.
• Lithium Iron Phosphate (LFP): Offers better thermal stability and safety,
with a longer lifespan but slightly lower energy density. It's becoming
more popular in EVs, especially for models that prioritize safety and
longevity.
• Advancements in battery technology are ongoing, with research into
solid-state batteries, which promise even higher energy densities, faster
charging, and improved safety.
Overview of Batteries
• From the electric vehicle designer’s point of view the battery
can be treated as a ‘black box’ which has a range of
performance criteria. These criteria will include:
– Specific energy
– Energy density
– Specific power
– Typical voltages
– Amp hour efficiency
– Energy efficiency
– Commercial availability
– Cost, operating temperatures
– Self-discharge rates
– Number of life cycles
– Recharge rates
Overview of Batteries
• The designer also needs to understand how
energy availability varies with regard to:
– Ambient temperature
– Charge and discharge rates
– Battery geometry
– Optimum temperature
– Charging methods
– Cooling needs
Battery Parameters
• Cell and battery voltages
– All electric cells have nominal voltages which gives the
approximate voltage when the cell is delivering electrical power.
– The cells can be connected in series to give the overall voltage
required.
– The battery is represented as having a fixed voltage E, but the
voltage at the terminals is a different voltage V , because of the
voltage across the internal resistance R.
– Assuming that a current I is flowing out of the battery.
Battery Parameters
• Charge (or Ahr) capacity
– The electric charge that a battery can supply is
clearly a most crucial parameter.
– The SI unit for this is the Coulomb, the charge
when one Amp flows for one second.
– The capacity of a battery might be, say,
10Amphours. This means it can provide 1Amp for
10 hours.
Battery Parameters
• Energy stored
– The energy stored in a battery depends on its voltage, and the charge
stored. The SI unit is the Joule, but this is an inconveniently small unit,
and so we use the Whr instead.
• Specific energy
– Specific energy is the amount of electrical energy stored for every
kilogram of battery mass. It has units of Wh.k1
• Power Density
– Power density measures how quickly a battery can deliver energy. It's
important for acceleration, regenerative braking, and fast charging.
– Batteries with high power density can provide rapid bursts of energy,
improving vehicle performance
• Energy density
– Energy density is a critical parameter for EV batteries. It refers to the
amount of energy a battery can store per unit of weight or volume.
– High energy density batteries enable longer driving ranges for EVs
without significantly increasing their weight or size.
Battery Parameters
• Specific power
– Specific power is the amount of power obtained per kilogram of
battery. It is a highly variable and rather anomalous quantity, since
the power given out by the battery depends far more upon the load
connected to it than the battery itself.
• Energy efficiency
– This is another very important parameter and it is defined as the
ratio of electrical energy supplied by a battery to the amount of
electrical energy required to return it to the state before discharge.
Battery Parameters
• Self-discharge rates
– Most batteries discharge when left unused, and this is known as
self-discharge. This is important as it means some batteries
cannot be left for long periods without recharging.
– The rate varies with battery type, and with other factors such as
temperature; higher temperatures greatly increase self-discharge.
• Battery temperature, heating and cooling needs
– Although most batteries run at ambient temperature, some run at
higher temperatures and need heating to start with and then
cooling when in use.
– In others, battery performance drops off at low temperatures,
which is undesirable, but this problem could be overcome by
heating the battery.
– When choosing a battery the designer needs to be aware of
battery temperature, heating and cooling needs, and has to take
these into consideration during the vehicle design process.
Battery Parameters
• Battery life and number of deep cycles
– Most rechargeable batteries will only undergo a few
hundred deep cycles to 20% of the battery charge.
– However, the exact number depends on the battery
type, and also on the details of the battery design,
and on how the battery is used.
– This is a very important figure in a battery
specification, as it reflects in the lifetime of the
battery, which in turn reflects in electric vehicle
running costs.
• Range vs. Cost Trade-off:
– Battery capacity directly affects an EV's driving range. However, larger
batteries are costlier.
– Analyzing the balance between range and cost is essential for
optimizing the EV's value proposition.
• Battery Chemistry:
– Different battery chemistries, such as lithium-ion, lithium-polymer, and
solid-state batteries, offer varying performance characteristics.
– Analyzing the pros and cons of each chemistry is crucial for selecting
the right battery for EVs.
• Cycle Life:
– Battery cycle life refers to the number of charge-discharge cycles a
battery can undergo before its capacity significantly degrades.
– Long cycle life is essential to ensure the longevity of an EV's battery
pack.
• Charging Infrastructure:
• The availability and capacity of charging infrastructure impact the practicality
of EVs.
• Fast-charging technology and widespread charging networks are
• Cost-Benefit Analysis: - Evaluating the total cost of
ownership (TCO) of an EV, including the battery,
maintenance, and electricity costs, is essential for
consumers and fleet operators.
• Second-Life Use: - Investigating potential second-life
applications for EV batteries, such as energy storage for
homes or grid stabilization, can extend their usefulness.
• Recycling and Disposal: - Analyzing end-of-life strategies for
batteries, including recycling and proper disposal, is crucial
for minimizing environmental impact.
• Regulatory Compliance: - Compliance with safety and
environmental regulations is essential for battery
manufacturing and EV operation.
• Thermal Management:
– EV batteries generate heat during charging and discharging, affecting
performance and longevity.
– Effective thermal management systems are essential to maintain battery
health.
• Environmental Impact:
– Assessing the environmental impact of battery production, usage, and disposal
is vital.
– Analyzing the life cycle emissions and sustainability of battery materials helps
make informed decisions.
• Energy Storage Management:
– Advanced battery management systems (BMS) optimize charging and
discharging to maximize battery life and performance.
– Analyzing BMS data can provide insights into battery health and usage patterns.
• The choice of battery type for an electric
vehicle depends on factors like cost,
performance requirements, safety, and
availability of materials. As technology
continues to advance, the EV industry is likely
to see ongoing improvements in battery
technology, including higher energy density,
faster charging, and increased sustainability.
• The range of electric two-wheelers, such as scooters
and motorcycles, varies depending on factors like
battery capacity, motor efficiency, and riding
conditions. Here's a general overview:
• 1. Entry-Level Electric Two-Wheelers
– Range: 30 to 60 km (18 to 37 miles) per charge.
– Battery Capacity: Typically 1 kWh to 2 kWh.
– Use Case: Ideal for short commutes and city riding.
– Examples: Hero Electric Optima, Ampere Reo.
• 2. Mid-Range Electric Two-Wheelers
– Range: 60 to 100 km (37 to 62 miles) per charge.
– Battery Capacity: Around 2 kWh to 3.5 kWh.
– Use Case: Suitable for moderate commutes and urban
areas.
– Examples: Ather 450X, Bajaj Chetak, TVS iQube.
• 3. High-End Electric Two-Wheelers
– Range: 100 to 150 km (62 to 93 miles) or more per charge.
– Battery Capacity: Typically 4 kWh to 6 kWh or higher.
– Use Case: Longer commutes, touring, or high-performance needs.
– Examples: Revolt RV400, Ola S1 Pro.
• 4. Performance Electric Motorcycles
– Range: 150 to 250 km (93 to 155 miles) per charge.
– Battery Capacity: Higher capacity, usually 6 kWh to 10 kWh or more.
– Use Case: High-speed performance, longer rides, and touring.
– Examples: Zero SR/F, Harley-Davidson LiveWire.
• Factors Affecting Range:
– Speed: Higher speeds consume more energy, reducing range.
– Riding Mode: Eco modes extend range, while Sport modes reduce it.
– Terrain: Hilly or rough terrain requires more power, decreasing range.
– Weight: Additional rider or cargo weight can reduce range.
– Weather Conditions: Extreme temperatures can affect battery
efficiency.
Types of Battery
• Electric vehicles (EVs) use a variety of battery
types, but the most common and widely used
battery chemistry for EVs is lithium-ion (Li-
ion). Li-ion batteries offer a good balance of
energy density, power density, and overall
performance for electric vehicles. However,
there are other battery types and emerging
technologies being explored for EV
applications.
•
• Lithium-Ion (Li-ion) Batteries:
– Li-ion batteries are the most prevalent battery technology in
electric vehicles today.
– They offer high energy density, providing a good balance
between range and weight.
– Li-ion batteries have a relatively long cycle life and can be fast-
charged, making them suitable for various EV applications.
oxide films in a capacitor, since the double layer is very thin — as thin as one molecule
with no pin holes — and the capacity per area is quite large, at 2.5 to 5 μF/cm2.Even if a
few μF/cm2 are obtainable, the energy density of capacitors is not large when using
aluminium foil.
⚫ For increasing capacitance, electrodes are made from specific materials that have a very
large area, such as activated carbons, which are famous for their surface areas of 1,000
to 3,000 m2/g. To those surfaces, ions are adsorbed and result in 50 F/g (1,000
m2/g_5F/cm2_10,000 cm2/m2_50 F/g).
⚫ Assuming that the same weight of electrolyte is added, 25 F/g is quite a large capacity
density. Nevertheless, the energy density of these capacitors is far smaller than
secondary batteries.
⚫ the typical specific energy of ultracapacitors at present is about 2 Wh/kg, only1/20 of 40
Ragone plot of Batteries,
Supercapacitors and Flywheels
Super Capacitor
Performance of Ultracapacitors:
• https://www.youtube.com/watch?v=gDnATml2lHQ
Epicyclic Gear train
Drive cycle for city bus having two highway and eight city stop–go events
Selecting the energy storage technology
Selecting the energy storage technology