Supplier ACME

Component AAAAA Feature Diameter Stable X chart ? YES

Part Number 11111111111 Upper Tolerance 8.60 mm Mean Cp Cpk Stable mR Chart ? NO
Build Phase Production Lower Tolerance 8.50 8.538 1.543 1.175 Capable ? NO
Study Date 11/13/2002

8.61
Individuals 45
8.60
8.59
8.58 40
8.57
8.56 35
8.55
8.54 30
8.53
8.52 25
8.51
8.50 20
8.49
8.48 15
8.47
8.46 10
8.45
8.44 5
1 2 3 4 5 6 7 8 9101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
0
<=8. <=8. <=8. <=8. <=8. <=8. <=8. <=8. <=8.
494 505 516 527 538 548 559 570 581
Moving Range 9 7 5 3 1 9 7 5 3
0.0450
Individuals:
0.0400
Avg = 8.538 Xbar
0.0350
UCL = 8.570 Xbar+(2.66*mRbar)
0.0300
LCL = 8.506 Xbar-(2.66*mRbar)
0.0250

0.0200
Moving Range:
0.0150
Avg = 0.012 mRbar
0.0100 UCL = 0.040 3.27*mRbar
0.0050

0.0000 Histogram:
1 2 3 4 5 6 7 8 9101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
Sigma 0.011 mRbar/1.128
Qty 100
Comments:

File: 705574722.xls
 Part Number 999 Feature Diameter Average X 8.5381 Average R 0.0236
Part Name AAAAAAAAA Upper Spec 8.6000 U.C Limit 8.5518 U.C Limit 0.0577
Study Date 13-Nov-02 Lower Spec 8.5000 L.C Limit 8.5244 L.C Limit N/A
Pp 1.7266
Ppk 1.3150 Process Capable NO

X Bar Chart
8.590

8.570

8.550

8.530

8.510

8.490
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Range Chart
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Sample No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
x1 8.548 8.536 8.522 8.531 8.521 8.530 8.521 8.522 8.524 8.520 8.519 8.535 8.546 8.526 8.542 8.553 8.533 8.543 8.518 8.541
x2 8.520 8.543 8.558 8.549 8.535 8.541 8.543 8.542 8.545 8.545 8.528 8.556 8.541 8.545 8.536 8.522 8.534 8.545 8.530 8.547
x3 8.535 8.535 8.535 8.536 8.541 8.525 8.541 8.547 8.533 8.530 8.528 8.531 8.536 8.544 8.539 8.535 8.533 8.539 8.561 8.533
x4 8.529 8.538 8.538 8.532 8.531 8.554 8.559 8.537 8.550 8.542 8.541 8.547 8.535 8.543 8.539 8.545 8.535 8.548 8.538 8.532
x5 8.535 8.539 8.546 8.545 8.542 8.539 8.535 8.545 8.547 8.555 8.548 8.519 8.547 8.546 8.545 8.536 8.531 8.544 8.536 8.542
Total (x) 42.67 42.69 42.70 42.69 42.67 42.69 42.70 42.69 42.70 42.69 42.66 42.69 42.71 42.70 42.70 42.69 42.67 42.72 42.68 42.70
X bar 8.533 8.538 8.540 8.539 8.534 8.538 8.540 8.539 8.540 8.538 8.533 8.538 8.541 8.541 8.540 8.538 8.533 8.544 8.537 8.539
R bar 0.028 0.008 0.036 0.018 0.021 0.029 0.038 0.025 0.026 0.035 0.029 0.037 0.012 0.020 0.009 0.031 0.004 0.009 0.043 0.015
Sign

Printed: 11/17/2023 Pre Process Capability Study Data Collated By Andrew Blakesley
Chart Number FR0 Date Limits Calculated 11/17/2023 Eng Spec= 0.100 UNITS
(Unilateral Distribution Chart) SAMPLE SIZE = 3 U.S.L. = 0.200 milligrams
TOTAL TOLERANCE = 0.200 L.S.L = 0.000
X BAR R BAR
8.5334 0.0280
8.5382 0.0080 X BAR = #REF! #REF! #REF! COMMENTS
8.5398 0.0360 0 0
8.5386 0.0180 R BAR = #REF! #REF! #REF!
8.5340 0.0210
8.5378 0.0290 N= A2 D4 D2
8.5398 0.0380 1 N/A N/A N/A
8.5386 0.0250 2 1.88 3.27 1.13
8.5398 0.0260 3 1.02 2.57 1.69
8.5384 0.0350 4 0.73 2.28 2.04
8.5328 0.0290 5 0.58 2.11 2.33
8.5376 0.0370
8.5410 0.0120 U.C.L.X = X BAR+A2*R BAR #REF!
8.5410 0.0200
8.5408 0.0090 L.C.L.X = X BAR-A2*R BAR #REF!
8.5402 0.0090
8.5382 0.0310 U.C.L.R = D4*R BAR #REF!
8.5332 0.0040
8.5438 0.0090 STD DEV = R BAR / D2 0.0097
8.5366 0.0430 3 X S.D.= 0.0290
8.5390 0.0150 6 X S.D.= 0.0579
#REF! #REF!
#REF! #REF! C.P.= TOTAL TOL / 6 X S.D. 3.4532
#REF! #REF!
#REF! #REF! U.S.L - X = #REF!
#REF! #REF! Cpku = #REF!
#REF! #REF!
#REF! X - L.S.L = N/A (Unilateral Spread)
#REF! Cpkl =
#REF! % OUT OF SPEC
#REF! Performance = 8 X S.D. = 0.0772

Suggested Spec (10 x S.D.) = 0.0965 milligrams

(If no Eqt Change) Unilateral Spread 0.0517 TO 0.1483 milligrams